Material Removal Characteristics of Single-Crystal 4H-SiC Based on Varied-Load Nanoscratch Tests

Single-crystal silicon carbide(SiC)has been widely applied in the military and civil fields because of its excellent physical and chemical properties.However,as is typical in hard-to-machine materials,the good mechanical properties result in surface defects and subsurface damage during precision or ultraprecision machining.In this study,single-and double-varied-load nanoscratch tests were systematically performed on single-crystal 4H-SiC using a nanoindenter system with a Berkovich indenter.The material removal characteristics and cracks under different planes,indenter directions,normal loading rates,and scratch intervals were analyzed using SEM,FIB,and a 3D profilometer,and the mechanisms of material removal and crack propagation were studied.The results showed that the Si-plane of the single-crystal 4H-SiC and edge forward indenter direction are most suitable for material removal and machining.The normal loading rate had little effect on the scratch depth,but a lower loading rate increased the ductile region and critical depth of transition.Additionally,the crack interaction and fluctuation of the depth-distance curves of the second scratch weakened with an increase in the scratch interval,the status of scratches and chips changed,and the comprehensive effects of the propagation and interaction of the three cracks resulted in material fractures and chip accumulation.The calculated and experimental values of the median crack depth also showed good consistency and relativity.Therefore,this study provides an important reference for the high-efficiency and precision machining of single-crystal SiC to ensure high accuracy and a long service life.

Prediction of Grinding Force by an Electroplated Grinding Wheel with Orderly-Micro-Grooves

The ability to predict a grinding force is important to control,monitor,and optimize the grinding process.Few theoretical models were developed to predict grinding forces when a structured wheel was used in a grinding process.This paper aimed to establish a single-grit cutting force model to predict the ploughing,friction and cutting forces in a grinding process.It took into the consideration of actual topography of the grinding wheel,and a theoretical grinding force model for grinding hardened AISI 52100 by the wheel with orderly-micro-grooves was proposed.The model was innovative in the sense that it represented the random thickness of undeformed chips by a probabilistic expression,and it reflected the microstructure characteristics of the structured wheel explicitly.Note that the microstructure depended on the randomness of the protruding heights and distribution density of the grits over the wheel.The proposed force prediction model was validated by surface grinding experiments,and the results showed(1)a good agreement of the predicted and measured forces and(2)a good agreement of the changes of the grinding forces along with the changes of grinding parameters in the prediction model and experiments.This research proposed a theoretical grinding force model of an electroplated grinding wheel with orderly-micro-grooves which is accurate,reliable and effective in predicting grinding forces.

Introduction of nanotwins into nanoprecipitations strengthened CoCrNiMo_(0.2) alloy to achieve strength and ductility trade-off:A comparative research

Normal strengthening methods through precipitations and deformation obviously enhance the strength of metallic materials while resulting in the sacrifice of ductility,and synergistic improvement of strength and ductility is currently an urgent requirement.Herein we developed a cryogenic deformation combined with an annealing method to fabricate CoCrNiMo_(0.2) medium entropy alloy,which achieved an ultrahigh strength of 1.8 GPa with synergistic improvement in strength and ductility.Microstructure,mechanical performance,and strengthening mechanisms of the developed alloys were investigated compared with that prepared by the regular room temperature deformation method.It was found that high-density nanotwins were produced in CoCrNiMo_(0.2) MEA via cryogenic deformation.Fine grains,hard precipitations,and high volume fraction of nanotwins greatly strengthened the alloy,obtaining a yield and ultimate tensile strength of 1400 MPa and 1800 MPa.Ductility improvement of the developed alloy was mainly attributed to the production of deformation nanotwins due to the lower stacking fault energy,which greatly increases the dislocation storage ability,and thus,the ductility of the alloy was enhanced.

Fine Stratigraphic Division of Volcanic Reservoir by Uniting of Well Data and Seismic Data—Taking Volcanic Reservoir of Member One of Yingcheng Formation in Xudong Area of Songliao Basin for an Example

Taking member one of Yingcheng Formation of Cretaceous in Xudong area, Xushen Gas Field of Songliao Basin for an example and aimed at the diachronous problem generally existed in vol- canic reservoir division, firstly advanced the method of two steps and two unites in the researches of volcanic reservoir finely division that guided by the method that sources controlled and founded the stratigraphic trellis. In this process, volcanic edifices and bodies were identified and traced. The results indicated that aimed strata in study areas could be carved up to six layers of YCII1, YCII2, YCII-II, YCIIlI, YCIII2 and YCIIII from the top to the bottom. Analyzing causes and firmly united of well data and seismic data could achieve fine stratigraphic division of volcanic reservoir. Surfaces of layers and volcanic bodies were basically unanimous in side direction. Stratum inclination gradually reduced with the distances increased from craters. The results of volcanic reservoir division had preferable con- sistency with lithologies and volcanic lithofacies and dynamic development data. The researches offered a useful method to stratigraphic division of volcanic reservoir and it had very important significance to effective development of volcanic reservoir in practice.

Effect of laser-discrete-quenching on bonding properties of electroplated grinding wheel with AISI 1045 steel substrate and nickel bond

To improve the bonding strength between the nickel bond and the hub of the electroplated diamond grinding wheel,a hybrid technique was proposed to combine laser prequenching steel substrate and post-electroplating nickel.To validate the effectiveness of the proposed technique,AISI 1045 substrate was nickel-coated.The bonding properties between the electroplated nickel coating and substrate with or without laser-discrete-quenching were discussed comparatively by scratch,indentation,and thermal shock tests.The results show that the prequenching treatment leads to phase transformation of AISI 1045 microstructure from the mixed pearlite and ferrite phases into the martensitic phase.Since the martensitic phase is characterized as a high corrosion resistance,the interface of substrate/coating is smooth and flat in the prequenched zone,and the coating is bonded well with the steel substrate.In contrast to the steel substrate without pre-quenching treatment,the proposed technique significantly enhanced the bonding strengths of the electroplated nickel-coating.On one hand,the average hardness of electroplated nickel-coating on the laser pre-quenched zone is increased by 18.7%,and the scratch depth with the same load become narrower and shallower.On the other hand,the coefficient of friction(CoF)and the vibration amplitude are reduced,and the coating is bonded effectively with the substrate to inhibit the crack initialization at the interface.This prevents effectively the coating from peeling off and improves significantly the thermal shock resistance property.