Chemical mechanical polishing （CMP） was used to polish Lithium triborate （LiB3O5 or LBO） crystal. Taguchi method was applied for optimization of the polishing parameters. Material removal rate （MRR） and surface ...Chemical mechanical polishing （CMP） was used to polish Lithium triborate （LiB3O5 or LBO） crystal. Taguchi method was applied for optimization of the polishing parameters. Material removal rate （MRR） and surface roughness are considered as criteria for the optimization. The polishing pressure, the abrasive concentration and the table velocity are important parameters which influence MRR and surface roughness in CMP of LBO crystal. Experiment results indicate that for MRR the polishing pressure is the most significant polishing parameter followed by table velocity; while for the surface roughness, the abrasive concentration is the most important one. For high MRR in CMP of LBO ctystal the optimal conditions are： pressure 620 g/cm^2, concentration 5.0 wt pct, and velocity 60 r/min, respectively. For the best surface roughness the optimal conditions are： pressure 416 g/cm^2, concentration 5.0 wt pct, and velocity 40 r/min, respectively. The contributions of individual parameters for MRR and surface roughness were obtained.展开更多
Casing parts are regarded as key components of aero-engines.Most casing parts are attached to convex structures of diferent shapes,whose heights range from hundreds of microns to tens of millimeters.Using profling blo...Casing parts are regarded as key components of aero-engines.Most casing parts are attached to convex structures of diferent shapes,whose heights range from hundreds of microns to tens of millimeters.Using profling blocky electrodes for electrochemical machining(ECM)of casing parts is a commonly adopted method,especially when highly convex structures.However,with an increase in the convex structure height,the fow felds of the machining areas become more complex,and short circuits may occur at any time.In this study,a method to improve the fow feld characteristics within a machining area by adjusting the backwater pressure is proposed and validated through simulation and experiment analyses.The simulation results demonstrated that the back-pressure method can signifcantly improve the uniformity of the fow feld around the convex structure compared with the extraction and open outlet modes.Subsequently,the back-pressure value was optimized at 0.5 MPa according to the simulation results.The experimental results showed that using the optimized back-pressure parameters,the cathode feed-rate increased from 0.6 to 0.7 mm/min,and a 16.1 mm tall convex structure was successfully machined.This indicates that the back-pressure method is suitable and efective for electrochemical machining of highly convex structures with blocky electrodes.In this study,we propose a method to improve the electrochemical machining stability of a convex structure on a casing surface using backwater pressure,which has achieved remarkable results.展开更多
The effect of nanodiamond content in electrolyte and rotational speed of the stirrer on the deposition rate of coatings, the nanodiamond content in coatings, the micro- structure and the micro-hardness of coatings wer...The effect of nanodiamond content in electrolyte and rotational speed of the stirrer on the deposition rate of coatings, the nanodiamond content in coatings, the micro- structure and the micro-hardness of coatings were studicd. A self-made pin-on-disk tribo-meter was employed to evaluate the wear resistance of prepared coatings. Re- sults show that the thickness of composite coating decreases with the rotational speed, while the micro hardness of coating and the content of nanodiamond in coating increase with increasing its content in electrolyte. The wear resistance of the composite coating deposited in an electrolye with 6 g/L nanodiamond increases by 50% in contrast with the pure Ni-P coating.展开更多
基金supported by the National Natural Science Foundation of China(No.50675104 and 50905086)Six High Talent Fund of Jiangsu Province(No.06-D-024)Talent Fund of NUAA(No.S0782-052)
文摘Chemical mechanical polishing （CMP） was used to polish Lithium triborate （LiB3O5 or LBO） crystal. Taguchi method was applied for optimization of the polishing parameters. Material removal rate （MRR） and surface roughness are considered as criteria for the optimization. The polishing pressure, the abrasive concentration and the table velocity are important parameters which influence MRR and surface roughness in CMP of LBO crystal. Experiment results indicate that for MRR the polishing pressure is the most significant polishing parameter followed by table velocity; while for the surface roughness, the abrasive concentration is the most important one. For high MRR in CMP of LBO ctystal the optimal conditions are： pressure 620 g/cm^2, concentration 5.0 wt pct, and velocity 60 r/min, respectively. For the best surface roughness the optimal conditions are： pressure 416 g/cm^2, concentration 5.0 wt pct, and velocity 40 r/min, respectively. The contributions of individual parameters for MRR and surface roughness were obtained.
基金Supported by National Natural Science Foundation of China(Grant No.51775484)China Postdoctoral Science Foundation(Grant No.2020M670791).
文摘Casing parts are regarded as key components of aero-engines.Most casing parts are attached to convex structures of diferent shapes,whose heights range from hundreds of microns to tens of millimeters.Using profling blocky electrodes for electrochemical machining(ECM)of casing parts is a commonly adopted method,especially when highly convex structures.However,with an increase in the convex structure height,the fow felds of the machining areas become more complex,and short circuits may occur at any time.In this study,a method to improve the fow feld characteristics within a machining area by adjusting the backwater pressure is proposed and validated through simulation and experiment analyses.The simulation results demonstrated that the back-pressure method can signifcantly improve the uniformity of the fow feld around the convex structure compared with the extraction and open outlet modes.Subsequently,the back-pressure value was optimized at 0.5 MPa according to the simulation results.The experimental results showed that using the optimized back-pressure parameters,the cathode feed-rate increased from 0.6 to 0.7 mm/min,and a 16.1 mm tall convex structure was successfully machined.This indicates that the back-pressure method is suitable and efective for electrochemical machining of highly convex structures with blocky electrodes.In this study,we propose a method to improve the electrochemical machining stability of a convex structure on a casing surface using backwater pressure,which has achieved remarkable results.
基金the financial support of Jiangsu Provincial Natural Science Foundation of China （No. BK2006191） Jiangsu Provincial Foundation of Summit Talents in Six Trades （No. 06-D- 024）.
基金supported by the Jiangsu Key Laboratory for Materials Tribology (No.kjsmcx0901)
文摘The effect of nanodiamond content in electrolyte and rotational speed of the stirrer on the deposition rate of coatings, the nanodiamond content in coatings, the micro- structure and the micro-hardness of coatings were studicd. A self-made pin-on-disk tribo-meter was employed to evaluate the wear resistance of prepared coatings. Re- sults show that the thickness of composite coating decreases with the rotational speed, while the micro hardness of coating and the content of nanodiamond in coating increase with increasing its content in electrolyte. The wear resistance of the composite coating deposited in an electrolye with 6 g/L nanodiamond increases by 50% in contrast with the pure Ni-P coating.
