Rectangular section control technology （RSCT） was introduced to achieve high-precision profile control during silicon steel rolling. The RSCT principle and method were designed, and the whole RSCT control strategy w...Rectangular section control technology （RSCT） was introduced to achieve high-precision profile control during silicon steel rolling. The RSCT principle and method were designed, and the whole RSCT control strategy was developed. Specifically, RSCT included roll contour design, roiling technology optimization, and control strategy development, aiming at both hot strip mills （HSMs） and cold strip mills （CSMs）. Firstly, through the high-performance variable crown （HVC） work roll optimization design in the upper-stream stands and the limited shifting technology for schedule-free rolling in the downstream stands of HSMs, a hot strip with a stable crown and limited wedge, ：local spot, and single wave was obtained, which was suitable for cold rolling. Secondly, an approximately rectangular section was obtained by edge varying contact （EVC） work roll contour design, edge-drop setting control, and. closed loop control in the upper-stream, stands of CSMs. Moreover, complex-mode flatness control was realized by coordinating multiple shape-control methods in the downstream stands of CSMs. In addition, the RSCT approach was applied in several silicon-steel production plants, where an outsicanding performance and remarkable economic benefits were observed.展开更多
Profile requirements of silicon steel strip are extremely high and the thickness difference of cold-rolled products is usually less than 7μm,and the profile quality of hot-rolled strip is the key to ensure the thickn...Profile requirements of silicon steel strip are extremely high and the thickness difference of cold-rolled products is usually less than 7μm,and the profile quality of hot-rolled strip is the key to ensure the thickness difference of cold-rolled products.In order to produce the silicon steel strip with high-precision shape,the concept of quasi-rectangular rolling during hot continuous rolling was put forward;the equipment configuration and technical method of approximate rectangular section control were studied.Through the roughing multi-target load distribution technology and the roll configuration technology for uniform wear of a 4-high rolling mill,the strip crown of transfer bar was reduced and the profile control stability was guaranteed.Configuring variable contact back-up roll technology on all stands in the finishing rolling process,equipped with symmetry variable taper work roll and long-stroke intelligent shifting strategy in the downstream stands,and using side rolling lubrication technology can make the roll wear more uniform,reduce the edge drop of silicon steel strip,improve the profile quality,and make the strip section of finishing exit"quasi-rectangular".In addition,induction furnace and side heater were also equipped to guarantee the temperature uniformity of the strip,so as to improve the stability of profile control.The whole control technology is based on the 1580-mm hot continuous rolling production line,designed,and developed according to the characteristics of equipment and products,and has been successfully applied,which can obtain the approximate rectangular strip section satisfying the flatness quality,and improve the strip section precision of silicon steel and other products.展开更多
基金Item Sponsored by National Natural Science Foundation of China(51304017)National Key Technology Research and Development Program of the 12th Five-year Plan of China(2012BAF04B02)Fundamental Research Funds for Central Universities of China(FRF-SD-12-013B)
文摘Rectangular section control technology （RSCT） was introduced to achieve high-precision profile control during silicon steel rolling. The RSCT principle and method were designed, and the whole RSCT control strategy was developed. Specifically, RSCT included roll contour design, roiling technology optimization, and control strategy development, aiming at both hot strip mills （HSMs） and cold strip mills （CSMs）. Firstly, through the high-performance variable crown （HVC） work roll optimization design in the upper-stream stands and the limited shifting technology for schedule-free rolling in the downstream stands of HSMs, a hot strip with a stable crown and limited wedge, ：local spot, and single wave was obtained, which was suitable for cold rolling. Secondly, an approximately rectangular section was obtained by edge varying contact （EVC） work roll contour design, edge-drop setting control, and. closed loop control in the upper-stream, stands of CSMs. Moreover, complex-mode flatness control was realized by coordinating multiple shape-control methods in the downstream stands of CSMs. In addition, the RSCT approach was applied in several silicon-steel production plants, where an outsicanding performance and remarkable economic benefits were observed.
基金This work was financially supported by the National Natural Science Foundation of China(Grant No.51975043)Fundamental Research Funds for the Central Universities(Grant No.FRF-TP-19-002A3)Beijing Natural Science Foundation(3182026)for the support to this research.
文摘Profile requirements of silicon steel strip are extremely high and the thickness difference of cold-rolled products is usually less than 7μm,and the profile quality of hot-rolled strip is the key to ensure the thickness difference of cold-rolled products.In order to produce the silicon steel strip with high-precision shape,the concept of quasi-rectangular rolling during hot continuous rolling was put forward;the equipment configuration and technical method of approximate rectangular section control were studied.Through the roughing multi-target load distribution technology and the roll configuration technology for uniform wear of a 4-high rolling mill,the strip crown of transfer bar was reduced and the profile control stability was guaranteed.Configuring variable contact back-up roll technology on all stands in the finishing rolling process,equipped with symmetry variable taper work roll and long-stroke intelligent shifting strategy in the downstream stands,and using side rolling lubrication technology can make the roll wear more uniform,reduce the edge drop of silicon steel strip,improve the profile quality,and make the strip section of finishing exit"quasi-rectangular".In addition,induction furnace and side heater were also equipped to guarantee the temperature uniformity of the strip,so as to improve the stability of profile control.The whole control technology is based on the 1580-mm hot continuous rolling production line,designed,and developed according to the characteristics of equipment and products,and has been successfully applied,which can obtain the approximate rectangular strip section satisfying the flatness quality,and improve the strip section precision of silicon steel and other products.
