Microstructural evolution of Mg-15Gd-1Zn-0.4Zr(GZ151K,wt%)alloys,cast under 0 MPa(gravity cast)and 6 MPa(squeeze cast),were comparatively studied.It is found that the grain size of squeeze cast GZ151K alloy with appli...Microstructural evolution of Mg-15Gd-1Zn-0.4Zr(GZ151K,wt%)alloys,cast under 0 MPa(gravity cast)and 6 MPa(squeeze cast),were comparatively studied.It is found that the grain size of squeeze cast GZ151K alloy with applied stress 6 MPa is much smaller than that of the gravity cast counterpart.Moreover,the squeezing pressure hinders the transition fromβ’precipitates toβ1 precipitates during subsequent aging process,leading to reduced volume fraction ofβ1 precipitates in the squeeze cast alloy.Thus,the relatively lower volume fraction ofβ1 precipitates in the squeeze cast GZ151K results in higher hardness increment and stronger precipitation hardening effect.展开更多
The synchrotron radiation technology has recently emerged as a powerful tool to characterize the real-time microstructure evolution during solidification of alloys.Compared with other methods,the synchrotron radiation...The synchrotron radiation technology has recently emerged as a powerful tool to characterize the real-time microstructure evolution during solidification of alloys.Compared with other methods,the synchrotron radiation technology,along with its unique advantages of strong brightness,high energy,excellent resolution,and good monochromaticity,allows for capturing the dendrite evolution behavior of alloys in real time and can be dynamically coordinated with high-resolution CCD(Charge-coupled Device)imaging systems.This paper briefly reviews the recent advances in developing synchrotron radiation for solidification of alloys with low,medium,and high melting points,and under the external electric,magnetic,and ultrasonic fields.Furthermore,a series of microstructural features and behaviors such as dendrite morphology,growth orientation,dendrite fracture,and rotation are described in detail.Finally,the development trends and application prospects of synchrotron radiation technology in alloy solidification are forecasted.展开更多
The microstructures and lap-shear behaviors of friction stir lap linear welded as-extruded 6061 Al alloy to as-cast Mg–3.0Nd–0.2Zn–0.7Zr(wt.%)(NZ30K)alloy joints were examined.Various tool rotation and travel speed...The microstructures and lap-shear behaviors of friction stir lap linear welded as-extruded 6061 Al alloy to as-cast Mg–3.0Nd–0.2Zn–0.7Zr(wt.%)(NZ30K)alloy joints were examined.Various tool rotation and travel speeds were adopted to prepare the joints.The analysis of temperature field indicates that the peak temperature for each sample can reach 450℃,which exceeds the eutectic reaction temperatures of 437℃ and 450℃ according to the binary phase diagram of Al–Mg system.The fierce intermixing can be found at the interface between Al and Mg alloys,forming the intermetallic of Al_(3)Mg_(2).Welds with the rotation speed of 900 rpm and travel speed of 120 mm/min display the highest tensile shear failure load of about 2.24 kN.The value was increased by 13%after the sample was heat treated at 400℃ for 0.5 h.展开更多
The effect of cooling rate on the transition of dendrite morphology of a Mg-6Gd (wt%) alloy was semiquantitatively analyzed under a constant temperature gradient by using synchrotron X-ray radiographic technique. Re...The effect of cooling rate on the transition of dendrite morphology of a Mg-6Gd (wt%) alloy was semiquantitatively analyzed under a constant temperature gradient by using synchrotron X-ray radiographic technique. Results show that equiaxed dendrites, including exotic 'butterfly-shaped' dendrite morphology, dominate at high cooling rate (〉1 K/s). When the cooling rate decreases in the range of 0.5-1 K/s, the equiaxed-to-columnar transition takes place, and solute segregates at the center of two long dendrite arms (LDA) of the 'butterfly-shaped' dendrite. When the cooling rate is lower than 0.3 K/s, directional solidification occurs and the columnar dendritic growth direction gradually rotates from the crystalline axis to the thermal gradient direction with an increase in cooling rate. Meanwhile, interface moves faster but the dendrite arm spacing decreases. Floating, collision and rotation of dendrites under convection were also studied in this work.2018 Published by Elsevier Ltd on behalf of The editorial office of Journal of Materials Science & Technology.展开更多
In this study, Cu was added into the high-pressure die-casting Al-5.5 Mg-0.7 Mn(wt%) alloy to improve the tensile properties. The effects of Cu addition on the microstructures, mechanical properties of the Al-5.5 Mg-0...In this study, Cu was added into the high-pressure die-casting Al-5.5 Mg-0.7 Mn(wt%) alloy to improve the tensile properties. The effects of Cu addition on the microstructures, mechanical properties of the Al-5.5 Mg-0.7 Mn alloys under both as-cast and T5 treatment conditions have been investigated. Additions of 0.5 wt%, 0.8 wt% and 1.5 wt% Cu can lead to the formation of irregular-shaped Al2 CuMg particles distributed along the grain boundaries in the as-cast alloys. Furthermore, the rest of Cu can dissolve into the matrixes. The lath-shaped Al2 CuMg precipitates with a size of 15–20 nm × 2–4 nm were generated in the T5-treated Al-5.5 Mg-0.7 Mn-x Cu(x = 0.5, 0.8, 1.5 wt%) alloys. The room temperature tensile and yield strengths of alloys increase with increasing the content of Cu. Increasing Cu content results in more Al2 CuMg phase formation along the grain boundaries, which causes more cracks during tensile deformation and lower ductility. Al-5.5 Mg-0.7 Mn-0.8 Cu alloy exhibits excellent comprehensive tensile properties under both as-cast and T5-treated conditions. The yield strength of 179 MPa, the ultimate tensile strength of 303 MPa and the elongation of 8.7% were achieved in the as-cast Al-5.5 Mg-0.7 Mn-0.8 Cu alloy, while the yield strength significantly was improved to 198 MPa after T5 treatment.展开更多
Mg-13.1 Gd-1.6 Ag-0.4 Zr(wt%)alloy was either iso-thermally extruded at 350℃ or differentialthermally extruded with respectively pre-heated billet at 500℃ and die at 350℃.The iso-thermal extrusion leads to a near f...Mg-13.1 Gd-1.6 Ag-0.4 Zr(wt%)alloy was either iso-thermally extruded at 350℃ or differentialthermally extruded with respectively pre-heated billet at 500℃ and die at 350℃.The iso-thermal extrusion leads to a near fully recrystallized structure and a[0001]//ED(extrusion direction)texture.In contrast,the differential-thermally extruded alloy develops a bimodal-grained structure composed of fine equiaxed recrystallized grains and coarse elongated unrecrystallized grains with a0110//ED texture.The differential-thermally extruded alloy has a higher number density of precipitates after postextrusion ageing than that of the iso-thermally extruded counterpart.Moreover,precipitation in the differential-thermally extruded alloy is further enhanced with cold rolling before ageing.Finally,the alloy obtains room temperature tensile yield strength of 421 MPa and ultimate tensile strength of 515 MPa via differential-thermal extrusion,cold rolling and ageing,mainly ascribed to the coupled strengthening from the bimodal-grained structure and enhanced precipitation.Strength of the alloy is noticeably higher than those of Mg-Gd(-Y)-Ag extruded alloys with similar compositions reported previously and is comparable to those of other high-strength Mg wrought alloys.The findings suggest that differentialthermal extrusion plus strain ageing is a suitable approach for achieving high strength in age-hardenable Mg alloys.展开更多
Composition homogenization in solid solution is important for industrial alloys. In the present work, a solute homogenization model is proposed based on the chemical short-range-order tendency in Mg-Gd- based alloys. ...Composition homogenization in solid solution is important for industrial alloys. In the present work, a solute homogenization model is proposed based on the chemical short-range-order tendency in Mg-Gd- based alloys. After a calculation using the cluster-plus-glue-atom model, the stable Mg-Gd structural unit is derived, [Gd-Mg12 ]Mg6, where one solute Gd is nearest-neighbored with twelve Mg atoms to form the characteristic hcp cluster [Gd-Mg12 ] and this cluster is matched with six Mg glue atoms. Such a local unit is then mixed with [Mg-Mg12 ]Mg3, the stable unit for pure Mg. Assuming that the Gd-containing units are arranged in fcc- or bcc-like lattice points and the Mg units in their octahedral interstices, three proportions between the two units are obtained, 1:1, 2:3, and 1:3, which constitute three solute homogenization modes. The prevailing Mg-Gd-based alloys are consequently classified into three groups, respectively exemplified by GW103 K (Mg-10Gd-3Y-0.4Zr, wt%), GW83 K (Mg-SGd-3Y-0.4Zr), and GW63 K (Mg-6Gd- 3Y-0.4Zr). Mg-Gd-Y-Zr alloys were designed following the model (where Y and Zr were also added in substitution for Gd) and prepared by permanent-mould casting. According to their mechanical properties, the 1:3 alloy (Mg-5.9Gd-1.6Y-0.4Zr) shows the best comprehensive properties (ultimate tensile strength 305 MPa, yield strength 186 MPa, elongation 9.0%) in solution plus ageing state.2017 Published by Elsevier Ltd on behalf of The editorial office of Journal of Materials Science & Technology.展开更多
Mg-Gd-Y-Zr alloys with high strength fall within narrow composition range.The present paper explains their composition rule by establishing the cluster-plus-glue-atom unit of Gd-containing Mg solid solution with the a...Mg-Gd-Y-Zr alloys with high strength fall within narrow composition range.The present paper explains their composition rule by establishing the cluster-plus-glue-atom unit of Gd-containing Mg solid solution with the aid of Mg matrix and Mg_(5) Gd precipitate phase.First,based on the structural homologue between Gd-containing Mg solid solution and Mg_(5) Gd precipitate phase and in combination with our previously established method for calculating the glue atoms,[Gd-Mg_(12)]Mg_(5) is obtained as the chemical unit of Gd-containing Mg solid solution.Then,seven compositions are designed using different combinations of this unit and that of pure Mg[Mg-Mg_(12)Mg3.After a systematic experimental investigation on the microstructure and mechanical property evolutions as a function of the unit proportions,it is revealed that the Mg-10.1 Gd-3.3 Y-0.9 Zr alloy,being issued from equi-proportion mixing of the two units,shows the strongest tendency of precipitation and reaches the highest strength of 374 MPa after aging.The composition and strength of this alloy are quite close to GW103 K which is well recognized for its general mechanical performance in Mg-Gd-Y-Zr system.展开更多
基金supported by the National Key Research and Development Program of China(No.2016YFB0701201)Na-tional Natural Science Foundation of China(No.51771113,51671128,51605288)+1 种基金the United Fund of National De-partment of Education and Equipment Development(No.6141A02033213)the 111 Project(Grant No.B16032).
文摘Microstructural evolution of Mg-15Gd-1Zn-0.4Zr(GZ151K,wt%)alloys,cast under 0 MPa(gravity cast)and 6 MPa(squeeze cast),were comparatively studied.It is found that the grain size of squeeze cast GZ151K alloy with applied stress 6 MPa is much smaller than that of the gravity cast counterpart.Moreover,the squeezing pressure hinders the transition fromβ’precipitates toβ1 precipitates during subsequent aging process,leading to reduced volume fraction ofβ1 precipitates in the squeeze cast alloy.Thus,the relatively lower volume fraction ofβ1 precipitates in the squeeze cast GZ151K results in higher hardness increment and stronger precipitation hardening effect.
基金The author would like to thank financial support of the National Natural Science Foundation-Youth Science Foundation Project(51901208,51771113)Henan University Key Scientific Research Project(20B430020)+1 种基金the Key scientific and technological projects in Henan Province(202102210016,202102210272)Zhengzhou University of Light Technology Doctoral Research Initiation Fund(JDG20190098).
文摘The synchrotron radiation technology has recently emerged as a powerful tool to characterize the real-time microstructure evolution during solidification of alloys.Compared with other methods,the synchrotron radiation technology,along with its unique advantages of strong brightness,high energy,excellent resolution,and good monochromaticity,allows for capturing the dendrite evolution behavior of alloys in real time and can be dynamically coordinated with high-resolution CCD(Charge-coupled Device)imaging systems.This paper briefly reviews the recent advances in developing synchrotron radiation for solidification of alloys with low,medium,and high melting points,and under the external electric,magnetic,and ultrasonic fields.Furthermore,a series of microstructural features and behaviors such as dendrite morphology,growth orientation,dendrite fracture,and rotation are described in detail.Finally,the development trends and application prospects of synchrotron radiation technology in alloy solidification are forecasted.
基金National Science Foundation of China(No.51401125)Shanghai Pujiang Program(No.15PJ1403200)+1 种基金The Special Fund of Jiangsu Province for the Transformation of Scientific and Technological Achievements(BA2016039)Program of Shanghai Subject Chief Scientists(No.14XD1425000).
文摘The microstructures and lap-shear behaviors of friction stir lap linear welded as-extruded 6061 Al alloy to as-cast Mg–3.0Nd–0.2Zn–0.7Zr(wt.%)(NZ30K)alloy joints were examined.Various tool rotation and travel speeds were adopted to prepare the joints.The analysis of temperature field indicates that the peak temperature for each sample can reach 450℃,which exceeds the eutectic reaction temperatures of 437℃ and 450℃ according to the binary phase diagram of Al–Mg system.The fierce intermixing can be found at the interface between Al and Mg alloys,forming the intermetallic of Al_(3)Mg_(2).Welds with the rotation speed of 900 rpm and travel speed of 120 mm/min display the highest tensile shear failure load of about 2.24 kN.The value was increased by 13%after the sample was heat treated at 400℃ for 0.5 h.
基金financially supported by the Program of Shanghai Subject Chief Engineering (No. 14XD1425000)the National Natural Science Foundation of China (No. 51304135)the Chinese Scholarship Council and DOE (No. DE-FG02-07ER46417)
文摘The effect of cooling rate on the transition of dendrite morphology of a Mg-6Gd (wt%) alloy was semiquantitatively analyzed under a constant temperature gradient by using synchrotron X-ray radiographic technique. Results show that equiaxed dendrites, including exotic 'butterfly-shaped' dendrite morphology, dominate at high cooling rate (〉1 K/s). When the cooling rate decreases in the range of 0.5-1 K/s, the equiaxed-to-columnar transition takes place, and solute segregates at the center of two long dendrite arms (LDA) of the 'butterfly-shaped' dendrite. When the cooling rate is lower than 0.3 K/s, directional solidification occurs and the columnar dendritic growth direction gradually rotates from the crystalline axis to the thermal gradient direction with an increase in cooling rate. Meanwhile, interface moves faster but the dendrite arm spacing decreases. Floating, collision and rotation of dendrites under convection were also studied in this work.2018 Published by Elsevier Ltd on behalf of The editorial office of Journal of Materials Science & Technology.
基金supported financially by the National Key Research and Development Program of China (No. 2016YFB0301001)
文摘In this study, Cu was added into the high-pressure die-casting Al-5.5 Mg-0.7 Mn(wt%) alloy to improve the tensile properties. The effects of Cu addition on the microstructures, mechanical properties of the Al-5.5 Mg-0.7 Mn alloys under both as-cast and T5 treatment conditions have been investigated. Additions of 0.5 wt%, 0.8 wt% and 1.5 wt% Cu can lead to the formation of irregular-shaped Al2 CuMg particles distributed along the grain boundaries in the as-cast alloys. Furthermore, the rest of Cu can dissolve into the matrixes. The lath-shaped Al2 CuMg precipitates with a size of 15–20 nm × 2–4 nm were generated in the T5-treated Al-5.5 Mg-0.7 Mn-x Cu(x = 0.5, 0.8, 1.5 wt%) alloys. The room temperature tensile and yield strengths of alloys increase with increasing the content of Cu. Increasing Cu content results in more Al2 CuMg phase formation along the grain boundaries, which causes more cracks during tensile deformation and lower ductility. Al-5.5 Mg-0.7 Mn-0.8 Cu alloy exhibits excellent comprehensive tensile properties under both as-cast and T5-treated conditions. The yield strength of 179 MPa, the ultimate tensile strength of 303 MPa and the elongation of 8.7% were achieved in the as-cast Al-5.5 Mg-0.7 Mn-0.8 Cu alloy, while the yield strength significantly was improved to 198 MPa after T5 treatment.
基金the National Natural Science Foundation of China(Nos.51901027,51971130,51771113 and 51671128)the China Postdoctoral Science Foundation(No.2018M643408)the Natural Science Foundation of Chongqing,China(No.Xm T2019012)。
文摘Mg-13.1 Gd-1.6 Ag-0.4 Zr(wt%)alloy was either iso-thermally extruded at 350℃ or differentialthermally extruded with respectively pre-heated billet at 500℃ and die at 350℃.The iso-thermal extrusion leads to a near fully recrystallized structure and a[0001]//ED(extrusion direction)texture.In contrast,the differential-thermally extruded alloy develops a bimodal-grained structure composed of fine equiaxed recrystallized grains and coarse elongated unrecrystallized grains with a0110//ED texture.The differential-thermally extruded alloy has a higher number density of precipitates after postextrusion ageing than that of the iso-thermally extruded counterpart.Moreover,precipitation in the differential-thermally extruded alloy is further enhanced with cold rolling before ageing.Finally,the alloy obtains room temperature tensile yield strength of 421 MPa and ultimate tensile strength of 515 MPa via differential-thermal extrusion,cold rolling and ageing,mainly ascribed to the coupled strengthening from the bimodal-grained structure and enhanced precipitation.Strength of the alloy is noticeably higher than those of Mg-Gd(-Y)-Ag extruded alloys with similar compositions reported previously and is comparable to those of other high-strength Mg wrought alloys.The findings suggest that differentialthermal extrusion plus strain ageing is a suitable approach for achieving high strength in age-hardenable Mg alloys.
基金supported financially by the National Key Research and Development Program of China (No. 2016YFB0701201)the Natural Science Foundation of China (No. 11674045)
文摘Composition homogenization in solid solution is important for industrial alloys. In the present work, a solute homogenization model is proposed based on the chemical short-range-order tendency in Mg-Gd- based alloys. After a calculation using the cluster-plus-glue-atom model, the stable Mg-Gd structural unit is derived, [Gd-Mg12 ]Mg6, where one solute Gd is nearest-neighbored with twelve Mg atoms to form the characteristic hcp cluster [Gd-Mg12 ] and this cluster is matched with six Mg glue atoms. Such a local unit is then mixed with [Mg-Mg12 ]Mg3, the stable unit for pure Mg. Assuming that the Gd-containing units are arranged in fcc- or bcc-like lattice points and the Mg units in their octahedral interstices, three proportions between the two units are obtained, 1:1, 2:3, and 1:3, which constitute three solute homogenization modes. The prevailing Mg-Gd-based alloys are consequently classified into three groups, respectively exemplified by GW103 K (Mg-10Gd-3Y-0.4Zr, wt%), GW83 K (Mg-SGd-3Y-0.4Zr), and GW63 K (Mg-6Gd- 3Y-0.4Zr). Mg-Gd-Y-Zr alloys were designed following the model (where Y and Zr were also added in substitution for Gd) and prepared by permanent-mould casting. According to their mechanical properties, the 1:3 alloy (Mg-5.9Gd-1.6Y-0.4Zr) shows the best comprehensive properties (ultimate tensile strength 305 MPa, yield strength 186 MPa, elongation 9.0%) in solution plus ageing state.2017 Published by Elsevier Ltd on behalf of The editorial office of Journal of Materials Science & Technology.
基金financially supported by the National Key Research and Development Program of China(No.2016YFB0701201)the Natural Science Foundation of China(No.11674045)。
文摘Mg-Gd-Y-Zr alloys with high strength fall within narrow composition range.The present paper explains their composition rule by establishing the cluster-plus-glue-atom unit of Gd-containing Mg solid solution with the aid of Mg matrix and Mg_(5) Gd precipitate phase.First,based on the structural homologue between Gd-containing Mg solid solution and Mg_(5) Gd precipitate phase and in combination with our previously established method for calculating the glue atoms,[Gd-Mg_(12)]Mg_(5) is obtained as the chemical unit of Gd-containing Mg solid solution.Then,seven compositions are designed using different combinations of this unit and that of pure Mg[Mg-Mg_(12)Mg3.After a systematic experimental investigation on the microstructure and mechanical property evolutions as a function of the unit proportions,it is revealed that the Mg-10.1 Gd-3.3 Y-0.9 Zr alloy,being issued from equi-proportion mixing of the two units,shows the strongest tendency of precipitation and reaches the highest strength of 374 MPa after aging.The composition and strength of this alloy are quite close to GW103 K which is well recognized for its general mechanical performance in Mg-Gd-Y-Zr system.