Preparation of HMX/TATB spherical composite explosive by droplet microfluidic technology

Polymer bonded explosives(PBXs)have high energy density,excellent mechanical properties and better thermal stability.In this study,droplet microfluidic technology was used to successfully prepare HMX/TATB microspheres.The effects of different binder types and binder concentrations on the morphology of the microspheres were studied,and results proved that NC/GAP(1:4)provides particles a regular spherical morphology and good dispersion.Subsequently,the influence of the concentration of the dispersed phase and the flow rate of the continuous phase on the particle size distribution of the microspheres was fully studied.The microspheres had narrow particle size distribution and high spherical shape.Under optimized process conditions,HMX/TATB microspheres were prepared and compared with the physical mixtures.The X-ray diffraction,differential scanning calorimetry,flow properties,bulk density,and mechanical sensitivity of the samples were also studied.Results showed that the crystal form of the microspheres remains unchanged,and the binder maintains good compatibility with explosives.In addition,the fluidity,bulk density,real density and safety performance of the microspheres are remarkably better than the physical mixture.This study provides a new method for preparing PBX with narrow particle size distribution,high spherical shape,excellent dispersion and high bulk density.

Crystal phase control and ignition properties of HNS/CL-20 composite microspheres prepared by microfluidics combined with emulsification techniques

Improved controllability and energy density of ignition agents are of great significance for the devel-opment of energetic composite materials.In this study,droplet microfluidics and emulsification tech-niques were combined to prepare HNS/CL-20 composite microspheres with polyglycidyl azide polymer(GAP)as the binder.The influence of binder content on the morphology of microspheres was investi-gated,and the microspheres were characterized and tested for particle size,crystal structure,thermal decomposition,dispersibility,mechanical sensitivity,combustion behavior and detonation performance.The results showed that microspheres prepared with a binder content of 3%had higher sphericity and particle size uniformity.The microspheres retained the crystal structure of both HNS and CL-20(ε-type).Compared with raw HNS,the microspheres had higher apparent activation energy,better safety per-formance,and good dispersibility.The ignition experiments and detonation performance tests show that HNS/CL-20 composite microspheres have excellent ignition performance,obvious combustion flame,and significant energy release effects,which are expected to achieve high energy and high-speed response of the igniter,thus improving the ignition reliability in special environments or systems.