The isothermal compression tests of C71500 copper-nickel alloy at different temperatures (1 073-1 273 K) and strain rates (0.01-10 s^-1) were carried out on Gleeble-3500 thermo-mechanical simulator.The real stress-str...The isothermal compression tests of C71500 copper-nickel alloy at different temperatures (1 073-1 273 K) and strain rates (0.01-10 s^-1) were carried out on Gleeble-3500 thermo-mechanical simulator.The real stress-strain data were obtained.On the basis of dynamic material model,the power dissipation was established.The peak efficiency of the power dissipation is 57%.At the same time,Prasad’s,Murty’s and Babu’s instability criteria based on Ziegler’s expectant rheology theory,and Gegel’s and Malas’s instability criteria based on Lyaponov’s function theory,were used to predict the unstable regions in the processing map.The maximum entropy generation rate and large plastic deformation principle are more in line with the hot deformation process of C71500 alloy,so the accuracy of Prasad’s instability criterion is much better.According to the obtained macro-crack and micro-metallographic structure morphologies,the temperature range of 1 098-1 156 K and the strain rate range of 2.91-10 s^-1,and the temperature range of 1 171-1 273 K and the strain rate range of 0.01-0.33 s^-1 are more suitable for the processing area of C71500 alloy.The accuracy of the above conclusions were verified by the forging of materials and the analysis of hot piercing tubes.The significance of this paper is to provide theoretical basis and technological conditions for hot-press processing of C71500 alloy.展开更多
The hot tensile deformation properties and microstructure evolution of high purity C71500 cupronickel alloy at 1023-1273 K and 0.0001-0.1 s^(-1)strain rates were studied by uniaxial hot tensile deformation method.Base...The hot tensile deformation properties and microstructure evolution of high purity C71500 cupronickel alloy at 1023-1273 K and 0.0001-0.1 s^(-1)strain rates were studied by uniaxial hot tensile deformation method.Based on the experimental data,the flow behavior,microstructure and fracture characteristics of the alloy were analyzed after considering the influence of different deformation parameters.The relationship between microstructure and high temperature(T≥1023 K)plasticity is discussed,and the fracture mechanism is revealed.The relationship between strain rate sensitivity coefficient and stress index and plastic deformation is discussed.The constitutive equation of the alloy is established by Johnson-Cook model.Based on the dynamic material model,the energy dissipation model is established,and Prasad’s instability criterion based on Ziegler’s expected rheological theory is used to predict the unstable region in the processing map.Processing map in hot tensile is analyzed to provide theoretical basis for different processing technology.展开更多
基金Funded by the National Natural Science Foundation of China(No.51801149)the Ministry of Industry and Information Technology of the People’s Republic of China(TC170A2KN-8)。
文摘The isothermal compression tests of C71500 copper-nickel alloy at different temperatures (1 073-1 273 K) and strain rates (0.01-10 s^-1) were carried out on Gleeble-3500 thermo-mechanical simulator.The real stress-strain data were obtained.On the basis of dynamic material model,the power dissipation was established.The peak efficiency of the power dissipation is 57%.At the same time,Prasad’s,Murty’s and Babu’s instability criteria based on Ziegler’s expectant rheology theory,and Gegel’s and Malas’s instability criteria based on Lyaponov’s function theory,were used to predict the unstable regions in the processing map.The maximum entropy generation rate and large plastic deformation principle are more in line with the hot deformation process of C71500 alloy,so the accuracy of Prasad’s instability criterion is much better.According to the obtained macro-crack and micro-metallographic structure morphologies,the temperature range of 1 098-1 156 K and the strain rate range of 2.91-10 s^-1,and the temperature range of 1 171-1 273 K and the strain rate range of 0.01-0.33 s^-1 are more suitable for the processing area of C71500 alloy.The accuracy of the above conclusions were verified by the forging of materials and the analysis of hot piercing tubes.The significance of this paper is to provide theoretical basis and technological conditions for hot-press processing of C71500 alloy.
基金Funded by Ministry of Industry and Information Technology of the People's Republic of China(No.TC170A2KN-8)the National Natural Science Foundation of China(No.51801149)。
文摘The hot tensile deformation properties and microstructure evolution of high purity C71500 cupronickel alloy at 1023-1273 K and 0.0001-0.1 s^(-1)strain rates were studied by uniaxial hot tensile deformation method.Based on the experimental data,the flow behavior,microstructure and fracture characteristics of the alloy were analyzed after considering the influence of different deformation parameters.The relationship between microstructure and high temperature(T≥1023 K)plasticity is discussed,and the fracture mechanism is revealed.The relationship between strain rate sensitivity coefficient and stress index and plastic deformation is discussed.The constitutive equation of the alloy is established by Johnson-Cook model.Based on the dynamic material model,the energy dissipation model is established,and Prasad’s instability criterion based on Ziegler’s expected rheological theory is used to predict the unstable region in the processing map.Processing map in hot tensile is analyzed to provide theoretical basis for different processing technology.