A bulk metal/ceramic composite material with a honeycomb-like micro-cell structure has been prepared by sintering the spherical Al90Mn9Ce1 alloy powders clad by Al2O3 nano-powder with the spark plasma sintering (SPS) ...A bulk metal/ceramic composite material with a honeycomb-like micro-cell structure has been prepared by sintering the spherical Al90Mn9Ce1 alloy powders clad by Al2O3 nano-powder with the spark plasma sintering (SPS) technique. The as-prepared material consists of Al90Mn9Ce1 alloy cell and closed Al2O3 ceramic cell wall. The diameter of the cells is about 20―40 μm, while a thickness of the cell wall is about 1―2 μm. The ultimate compressive strength of the as-sintered materials is about 514 MPa, while its fracture strain is up to about 0.65 %. This composite material might possess good anti-corrosion, thermal endurance and other potential properties due to its unique microstructure. The result shows that the Al90Mn9Ce1/Al2O3 composite powders can be sintered by spark plasma sintering technique despite the large difference in their sintering temperature. This work offers a way of designing and preparing metal/ceramic composite material with functional property.展开更多
Soft magnetic composite with micro-cellular structure was prepared by spark plasma sintering(SPS) process with Fe73.5Cu1Nb3Si13.5B9 micron-powders clad by 5wt% Zn0.5Ni0.5Fe2O4 nano-particles.The effect of SPS on the m...Soft magnetic composite with micro-cellular structure was prepared by spark plasma sintering(SPS) process with Fe73.5Cu1Nb3Si13.5B9 micron-powders clad by 5wt% Zn0.5Ni0.5Fe2O4 nano-particles.The effect of SPS on the micro structure of the Finemet powder and the micro structure of the composite were studied.It has been found that the as-prepared composite consists of Fe73.5Cu1Nb3Si13.5B9 cells and the cell-wall composed of nano Zn0.5Ni0.5Fe2O4 particles distributing around Fe73.5Cu1Nb3Si13.5B9 cell-body.The composite exhibits low eddy-current loss which is to be resulted by high resistivity of the Zn0.5Ni0.5Fe2O4 cell-wall.The sintered samples were annealed at different temperature and the magnetic properties at different frequency of the annealed samples were measured.It shows that the Zn0.5Ni0.5Fe2O4 cell-wall possesses good thermostability.展开更多
基金This work was supported by the China Postdoctoral Science Foundation(No.2003033133)the Basic Science Research Foundation of Tsinghua University(Grant No.091201107)the National Center for Nanoscience and Technology of China.
文摘A bulk metal/ceramic composite material with a honeycomb-like micro-cell structure has been prepared by sintering the spherical Al90Mn9Ce1 alloy powders clad by Al2O3 nano-powder with the spark plasma sintering (SPS) technique. The as-prepared material consists of Al90Mn9Ce1 alloy cell and closed Al2O3 ceramic cell wall. The diameter of the cells is about 20―40 μm, while a thickness of the cell wall is about 1―2 μm. The ultimate compressive strength of the as-sintered materials is about 514 MPa, while its fracture strain is up to about 0.65 %. This composite material might possess good anti-corrosion, thermal endurance and other potential properties due to its unique microstructure. The result shows that the Al90Mn9Ce1/Al2O3 composite powders can be sintered by spark plasma sintering technique despite the large difference in their sintering temperature. This work offers a way of designing and preparing metal/ceramic composite material with functional property.
基金supported by the National Natural Science Foundations of China (Grant Nos. 50771023 and 51071034)
文摘Soft magnetic composite with micro-cellular structure was prepared by spark plasma sintering(SPS) process with Fe73.5Cu1Nb3Si13.5B9 micron-powders clad by 5wt% Zn0.5Ni0.5Fe2O4 nano-particles.The effect of SPS on the micro structure of the Finemet powder and the micro structure of the composite were studied.It has been found that the as-prepared composite consists of Fe73.5Cu1Nb3Si13.5B9 cells and the cell-wall composed of nano Zn0.5Ni0.5Fe2O4 particles distributing around Fe73.5Cu1Nb3Si13.5B9 cell-body.The composite exhibits low eddy-current loss which is to be resulted by high resistivity of the Zn0.5Ni0.5Fe2O4 cell-wall.The sintered samples were annealed at different temperature and the magnetic properties at different frequency of the annealed samples were measured.It shows that the Zn0.5Ni0.5Fe2O4 cell-wall possesses good thermostability.
