Double-sided lapping is an precision machining method capable of obtaining high-precision surface.However,during the lapping process of thin pure copper substrate,the workpiece will be warped due to the influence of r...Double-sided lapping is an precision machining method capable of obtaining high-precision surface.However,during the lapping process of thin pure copper substrate,the workpiece will be warped due to the influence of residual stress,including the machining stress and initial residual stress,which will deteriorate the flatness of the workpiece and ultimately affect the performance of components.In this study,finite element method(FEM)was adopted to study the effect of residual stress-related on the deformation of pure copper substrate during double-sided lapping.Considering the initial residual stress of the workpiece,the stress caused by the lapping and their distribution characteristics,a prediction model was proposed for simulating workpiece machining deformation in lapping process by measuring the material removal rate of the upper and lower surfaces of the workpiece under the corresponding parameters.The results showed that the primary cause of the warping deformation of the workpiece in the doublesided lapping is the redistribution of initial residual stress caused by uneven material removal on the both surfaces.The finite element simulation results were in good agreement with the experimental results.展开更多
Thin-walled parts are widely used in the aerospace industry owing to their light weight and high specific strength.However,due to the low rigidity of thin-walled parts,elastic deformation and chatter easily occur,whic...Thin-walled parts are widely used in the aerospace industry owing to their light weight and high specific strength.However,due to the low rigidity of thin-walled parts,elastic deformation and chatter easily occur,which seriously affect the machining accuracy and workpiece surface quality.To solve this problem,several supporting technologies have been reported in recent years.This paper reviews the recent research progress of flexible supporting technologies in the aerospace field by classifying them based on different principles and characteristics.The principle,progress,advantages,and limitations of the technologies are expounded by systematic comparison and summarized.Finally,the challenges and future development trends of flexible supporting technology,which will provide guidelines for further research,are discussed.展开更多
基金National Key Research and Development Program of China(Grant No.2018YFA0702900)Science Challenge Project of China(Grant No.TZ2016006)National Natural Science Foundation of China(Grant No.51975096)。
文摘Double-sided lapping is an precision machining method capable of obtaining high-precision surface.However,during the lapping process of thin pure copper substrate,the workpiece will be warped due to the influence of residual stress,including the machining stress and initial residual stress,which will deteriorate the flatness of the workpiece and ultimately affect the performance of components.In this study,finite element method(FEM)was adopted to study the effect of residual stress-related on the deformation of pure copper substrate during double-sided lapping.Considering the initial residual stress of the workpiece,the stress caused by the lapping and their distribution characteristics,a prediction model was proposed for simulating workpiece machining deformation in lapping process by measuring the material removal rate of the upper and lower surfaces of the workpiece under the corresponding parameters.The results showed that the primary cause of the warping deformation of the workpiece in the doublesided lapping is the redistribution of initial residual stress caused by uneven material removal on the both surfaces.The finite element simulation results were in good agreement with the experimental results.
基金supported by National Natural Science Foundation of China(No.51975096,No.51905075)China Postdoctoral Science Foundation(No.2019M661090)Liao Ning Revitalization Talents Program(No.XLYC1807230)。
文摘Thin-walled parts are widely used in the aerospace industry owing to their light weight and high specific strength.However,due to the low rigidity of thin-walled parts,elastic deformation and chatter easily occur,which seriously affect the machining accuracy and workpiece surface quality.To solve this problem,several supporting technologies have been reported in recent years.This paper reviews the recent research progress of flexible supporting technologies in the aerospace field by classifying them based on different principles and characteristics.The principle,progress,advantages,and limitations of the technologies are expounded by systematic comparison and summarized.Finally,the challenges and future development trends of flexible supporting technology,which will provide guidelines for further research,are discussed.
