Casting technology of thin-wall TiAl alloy turbochargers was studied by investment casting and numerical simulation.Misruns and gas holes were the main defects observed in preliminary work due to the poor fluidity of ...Casting technology of thin-wall TiAl alloy turbochargers was studied by investment casting and numerical simulation.Misruns and gas holes were the main defects observed in preliminary work due to the poor fluidity of alloy,and to gas entrapment.In order to eliminate these defects,cast parameters,such as centrifugal rotation rate and mould preheating temperature,were optimized by numerical simulation,meanwhile,the structure of the shell mould was optimized to improve the filling capacity of TiAl alloy.Pouring experiments were carried out by vacuum induction melting furnace equipped with a water-cooled copper crucible based on the above optimization.The quality of the TiAl alloy casting was analyzed by fluorescent penetrant inspection and X-ray detection.The results show that a centrifugal rotation rate of 200 rpm,mould preheating temperature of 600°C,shell preparation through organic fiber addition can dramatically improve the mould filling capacity,and integrated turbochargers were finally prepared.展开更多
High-entropy alloys(HEAs)are based on solid solutions which characterized by chemical short-range ordering(CSRO),but there is no accurate structural tool to address CSRO characteristic,which obstacles precise composit...High-entropy alloys(HEAs)are based on solid solutions which characterized by chemical short-range ordering(CSRO),but there is no accurate structural tool to address CSRO characteristic,which obstacles precise composition design for HEAs.In this study,based on the cluster-plus-glue-atoms model,the composition law of Al-TMs(TMs,transition metals)HEAs with BCC and FCC structures was revealed.In BCC structure,with five elements in equi-atomic ratio,the composition formula of Al-TMs HEAs can be expressed by a cluster formula[Al-M_(14)]Al_(3),and in non equi-atomic ratio can be expressed by[Al-M_(14)]Al,where M is the average atom of the TMs.But in FCC structure,both Al-TMs HEAs with five elements in equiatomic and non equi-atomic ratios can be expressed by a cluster formula[Al-M_(12)]Al.To confirm the effectiveness of cluster formula for Al-TMs,two alloys were designed,[Al-Ti_(4)V_(3)Nb_(4)Mo_(3)]Mo and[Al-Ti_(3)V_(3)Nb_(4)Mo_(4)]Al.Results show that the[Al-Ti_(3)V_(3)Nb_(4)Mo_(4)]Al alloy has both higher strength and higher plastic deformation at room temperature.Besides,[Al-Ti_(3)V_(3)Nb_(4)Mo_(4)]Al alloy shows slower soften effect at 800℃,contributed to its higher strength.By substituting Ta for some of Mo,the strength of[Al-Ti_(3)V_(3)Nb_(4)Mo_(3)Ta]Al at room temperature and high temperature drastically decreases,suggesting that Ta element deteriorates the properties of Al-TMs alloys.展开更多
基金financially supported by the Liaoning Natural Science Foundation ( Grant No.20170540888)the Liaoning Science and Technology Project (Grant No.2017221006)
文摘Casting technology of thin-wall TiAl alloy turbochargers was studied by investment casting and numerical simulation.Misruns and gas holes were the main defects observed in preliminary work due to the poor fluidity of alloy,and to gas entrapment.In order to eliminate these defects,cast parameters,such as centrifugal rotation rate and mould preheating temperature,were optimized by numerical simulation,meanwhile,the structure of the shell mould was optimized to improve the filling capacity of TiAl alloy.Pouring experiments were carried out by vacuum induction melting furnace equipped with a water-cooled copper crucible based on the above optimization.The quality of the TiAl alloy casting was analyzed by fluorescent penetrant inspection and X-ray detection.The results show that a centrifugal rotation rate of 200 rpm,mould preheating temperature of 600°C,shell preparation through organic fiber addition can dramatically improve the mould filling capacity,and integrated turbochargers were finally prepared.
基金supported by the National Key Research and Development Program of China(Grant Nos.2020YFB2008305,2020YFB2008303).
文摘High-entropy alloys(HEAs)are based on solid solutions which characterized by chemical short-range ordering(CSRO),but there is no accurate structural tool to address CSRO characteristic,which obstacles precise composition design for HEAs.In this study,based on the cluster-plus-glue-atoms model,the composition law of Al-TMs(TMs,transition metals)HEAs with BCC and FCC structures was revealed.In BCC structure,with five elements in equi-atomic ratio,the composition formula of Al-TMs HEAs can be expressed by a cluster formula[Al-M_(14)]Al_(3),and in non equi-atomic ratio can be expressed by[Al-M_(14)]Al,where M is the average atom of the TMs.But in FCC structure,both Al-TMs HEAs with five elements in equiatomic and non equi-atomic ratios can be expressed by a cluster formula[Al-M_(12)]Al.To confirm the effectiveness of cluster formula for Al-TMs,two alloys were designed,[Al-Ti_(4)V_(3)Nb_(4)Mo_(3)]Mo and[Al-Ti_(3)V_(3)Nb_(4)Mo_(4)]Al.Results show that the[Al-Ti_(3)V_(3)Nb_(4)Mo_(4)]Al alloy has both higher strength and higher plastic deformation at room temperature.Besides,[Al-Ti_(3)V_(3)Nb_(4)Mo_(4)]Al alloy shows slower soften effect at 800℃,contributed to its higher strength.By substituting Ta for some of Mo,the strength of[Al-Ti_(3)V_(3)Nb_(4)Mo_(3)Ta]Al at room temperature and high temperature drastically decreases,suggesting that Ta element deteriorates the properties of Al-TMs alloys.
