Thermo-sensitive polymer nanospheres as a smart plugging agent for shale gas drilling operations

Emulsifier-free poly（methyl methacrylate-styrene） [P（MMA-St）] nanospheres with an average particle size of 100 nm were synthesized in an isopropyl alcoholwater medium by a solvothermal method. Then, through radical graft copolymerization of thermo-sensitive mono- mer N-isopropylacrylamide （NIPAm） and hydrophilic monomer acrylic acid （AA） onto the surface of P（MMA- St） nanospheres at 80 ℃, a series of thermo-sensitive polymer nanospheres, named SD-SEAL with different lower critical solution temperatures （LCST）, were prepared by adjusting the mole ratio of NIPAm to AA. The products were characterized by Fourier transform infrared spectroscopy, transmission electron microscopy, thermogravimetric analysis, particle size distribution, and specific surface area analysis. The temperature-sensitive behavior was studied by light transmittance tests, while the sealing performance was investigated by pressure transmission tests with Lungmachi Formation shales. The experimental results showed that the synthesized nanoparticles are sensitive to temperature and had apparent LCST values which increased with an increase in hydrophilic monomer AA. When the temperature was higher than its LCST value, SD- SEAL played a dual role of physical plugging and chemical inhibition, slowed down pressure transmission, and reduced shale permeability remarkably. The plugged layer of shale was changed to being hydrophobic, which greatly improved the shale stability

Application of sustainable basil seed as an eco-friendly multifunctional additive for water-based drilling fluids

Basil seed,containing anionic heteropolysaccharides in its outer pericarp,swells as gelatinous hydrocolloid when soaked in water.In this study,basil seed powder(BSP)was used as a multifunctional additive for water-based drilling fluids.The chemical composition,water absorbency,rheological properties of aqueous suspension of BSP were tested.The effect of BSP on the rheological and filtration of bentonitebased drilling fluid before and after thermal aging was investigated.The inhibition characteristics were evaluated by linear swelling,shale cuttings dispersion and shale immersion test.Lubricity improvement by BSP was measured with extreme pressure lubricity test.The results revealed that incorporation of BSP into bentonite suspension improved rheological and filtration properties effectively after thermal aging of 120℃.BSP exhibited superior inhibitive capacity to xanthan and synergistic effect with KCl.BSP could reduce friction by forming hydration layer.The nanoscale three-dimensional network structures enable BSP to maintain high water retention and absorb strongly on bentonite and metal surface,contributing to enhanced rheology,filtration,inhibition and lubrication properties.The versatile characteristic of BSP,as well as biodegradation makes it a promising additive using in high performance water-based drilling fluid and a potential alternative to conventional synthetic polymers.

Development and evaluation of an electropositive wellbore stabilizer with flexible adaptability for drilling strongly hydratable shales

In order to overcome serious instability prob- lems in hydratable shale formations, a novel electropositive wellbore stabilizer （EPWS） was prepared by a new approach. It has good colloidal stability, particle size dis- tribution, compatibility, sealing property, and flexible adaptability. A variety of methods including measurements of particle size, Zeta potential, colloidal stability, contact angle, shale stability index, shale dispersion, shale swelling, and plugging experiments were adopted to characterize the EPWS and evaluate its anti-sloughing capacity and flexible adaptability. Results show that the EPWS has advantages over the conventional wellbore stabilizer （ZX-3） in particle size distribution, colloidal stability, inhibition, compatibil- ity, and flexible adaptability. The EPWS with an average particle size of 507 nm and an average Zeta potential of 54 mV could be stable for 147 days and be compatible with salt tolerant or positive charged additives, and it also exhibited preferable anti-sloughing performance to hydrat- able shales at 77, 100, and 120 ~C, and better compatibility with sodium bentonite than ZX-3 and KC1. The EPWS can plug micro-fractures and pores by forming a tight external mud cake and an internal sealing belt to retard pressure transmission and prevent filtrate invasion, enhancing hydrophobicity of shale surfaces by adsorption to inhibithydration. The EPWS with flexible adaptability to tem- perature for inhibition and sealing capacity is available for long open-hole sections during drilling.

Combined use of fly ash and silica to prevent the long-term strength retrogression of oil well cement set and cured at HPHT conditions

The long-term strength retrogression of silica-enriched oil well cement poses a significant threat to wellbore integrity in deep and ultra-deep wells, which is a major obstacle for deep petroleum and geothermal energy development. Previous attempts to address this problem has been unsatisfactory because they can only reduce the strength decline rate. This study presents a new solution to this problem by incorporating fly ash to the traditional silica-cement systems. The influences of fly ash and silica on the strength retrogression behavior of oil well cement systems directly set and cured under the condition of 200°C and 50 MPa are investigated. Test results indicate that the slurries containing only silica or fly ash experience severe strength retrogression from 2 to 30 d curing, while the slurries containing both fly ash and silica experience strength enhancement from 2 to 90 d. The strength test results are corroborated by further evidences from permeability tests as well as microstructure analysis of set cement. Composition of set cement evaluated by quantitative X-ray diffraction analyses with partial or no known crystal structure(PONKCS) method and thermogravimetry analyses revealed that the conversion of amorphous C-(A)-S-H to crystalline phases is the primary cause of long-term strength retrogression.The addition of fly ash can reduce the initial amount of C-(A)-S-H in the set cement, and its combined use with silica can prevent the crystallization of C-(A)-S-H, which is believed to be the working mechanism of this new admixture in improving long-term strength stability of oil well cement systems.