To reveal the impact of the composite agglomeration process(CAP) on the reduction disintegration properties of TiO_2-rich ironmaking burden for a blast furnace, the reduction disintegration indices(RDIs), mineral ...To reveal the impact of the composite agglomeration process(CAP) on the reduction disintegration properties of TiO_2-rich ironmaking burden for a blast furnace, the reduction disintegration indices(RDIs), mineral constituents, and microstructure of the products prepared by the CAP and the traditional sintering process(TSP) were investigated. The results showed that, compared to the sinter with a basicity of 2.0 prepared by the TSP, the RDI_(+6.3) and the RDI_(+3.15) of the CAP product with the same basicity increased by 28.2wt% and 13.7wt%, respectively, whereas the RDI_(-0.5) decreased by 2.7wt%. The analysis of the mineral constituents and microstructure of the products indicated that the decreasing titanohematite content decreased the volume expansion during reduction. Meanwhile, the decreasing perovskite content decreased its detrimental effect on the reduction disintegration properties. In addition, the higher silicoferrite of calcium and aluminum(SFCA) content improved the strength of the CAP product. Together, these factors result in an improvement of the RDI of the CAP products. In addition, compared to the sinter, the reduced CAP products clearly contained fewer cracks, which also led to mitigation of reduction disintegration.展开更多
NO emissions from coal combustion are receiving significant attention in recent years. As a solid waste generated from metallurgical industry, metallurgical dust (MD) contains a large amount of metal oxides, such as...NO emissions from coal combustion are receiving significant attention in recent years. As a solid waste generated from metallurgical industry, metallurgical dust (MD) contains a large amount of metal oxides, such as Fe2O3, CaO, SiO2 and Al2O3, as well as other rare metal oxides. The influence of MD on the NO emissions and the mechanism of the coal com- bustion systems were analyzed. The results show that the peak values of NO emission decrease with the increase in MD mass percent, and the curve of NO emission can be divided into two stages including rapid generation (400-600 ℃) and slow release (800-900 ℃). The reduction of NO is significantly affected by temperature, volatile components, 02 and CO. CO has a significant catalytic action which can deoxidize NO to N2. The results obtained by X-ray diffraction and scanning electron microscopy indicate that multiple components in MD, such as FegTiO15, Fe2O3 and TiO2, can react with NO to produce TiN. Besides, the alkali metals in MD, such as Na, K and Ca, may catalyze NO precursor to inhibit NO emission. These results indicate that MD is cheap and highly efficient in controlling NO emissions during coal combustion processes.展开更多
The high-temperature characteristics of iron ores play important roles in optimizing ore proportion of sintering,which are tested by using iron-ore fines and analytical reagent CaO as raw materials.Two calculation met...The high-temperature characteristics of iron ores play important roles in optimizing ore proportion of sintering,which are tested by using iron-ore fines and analytical reagent CaO as raw materials.Two calculation methods of CaO addition amount based on binary basicity(basicity method)and n(Fe2O3)/n(CaO)(mole ratio method),respectively,were employed to evaluate the liquid phase fluidity(LPF)and the capability of calcium ferrite formation(CCFF)of iron ores.The results show that the rule of LPF of iron ores under the mole ratio method is different from that with basicity method.The LPF measured by basicity method has a linear positive correlation with the SiO2 content,and there is no linear relationship between LPF and Al2O3 content or mass loss on ignition,which are inconsistent with the results of the previous study.And the results of CCFF with low SiO2 content(<3 wt.%)or high SiO2 content(>7 wt.%)based on basicity method cannot reflect the true CCFF.The mole ratio method could successfully solve this problem by reducing the effect of CaO addition amount changes caused by SiO2 content of iron ores.展开更多
A large number of spent selective catalytic reduction(SCR)denitration catalysts are produced after the ultra-low emission transformation of coal-fired power plants in China.According to the China’s“Directory of Nati...A large number of spent selective catalytic reduction(SCR)denitration catalysts are produced after the ultra-low emission transformation of coal-fired power plants in China.According to the China’s“Directory of National Hazardous Wastes(Version 2021)”,these spent vanadium-tungsten-titanium catalysts are classified as“HW50”hazardous waste,and their disposal and utilization processes have been strictly controlled.Thus,an effective and low-cost technique was developed to treat and utilize these spent SCR catalysts by the vanadium-titanium magnetite sintering process.Effects of adding spent SCR catalysts on the sintering production process and product quality indexes of sinter were studied.The results showed that adding spent SCR catalysts can improve the sintering granulation and green feed permeability,thereby increasing the productivity and flame front speed.When the addition proportion of spent SCR catalysts is less than 1 wt.%,the performance indexes of the finished sinter are basically equal to those of the finished sinter without adding spent SCR catalysts.Further increasing the proportion of spent SCR catalysts to 2.0 wt.%results in a decrease in product quality indexes,which could be attributed to the increase in perovskite content in the finished sinter.展开更多
基金financially supported by the Program for New Century Excellent Talents in Universities (No. NCET-11-0515)the Co-Innovation Center for Clean and Efficient Utilization of Strategic Metal Mineral Resources
文摘To reveal the impact of the composite agglomeration process(CAP) on the reduction disintegration properties of TiO_2-rich ironmaking burden for a blast furnace, the reduction disintegration indices(RDIs), mineral constituents, and microstructure of the products prepared by the CAP and the traditional sintering process(TSP) were investigated. The results showed that, compared to the sinter with a basicity of 2.0 prepared by the TSP, the RDI_(+6.3) and the RDI_(+3.15) of the CAP product with the same basicity increased by 28.2wt% and 13.7wt%, respectively, whereas the RDI_(-0.5) decreased by 2.7wt%. The analysis of the mineral constituents and microstructure of the products indicated that the decreasing titanohematite content decreased the volume expansion during reduction. Meanwhile, the decreasing perovskite content decreased its detrimental effect on the reduction disintegration properties. In addition, the higher silicoferrite of calcium and aluminum(SFCA) content improved the strength of the CAP product. Together, these factors result in an improvement of the RDI of the CAP products. In addition, compared to the sinter, the reduced CAP products clearly contained fewer cracks, which also led to mitigation of reduction disintegration.
基金This work was financially supported by the Joint Fund of the National Natural Science Foundation of China and the Baosteel Group Corporation (No. U 1660106).
文摘NO emissions from coal combustion are receiving significant attention in recent years. As a solid waste generated from metallurgical industry, metallurgical dust (MD) contains a large amount of metal oxides, such as Fe2O3, CaO, SiO2 and Al2O3, as well as other rare metal oxides. The influence of MD on the NO emissions and the mechanism of the coal com- bustion systems were analyzed. The results show that the peak values of NO emission decrease with the increase in MD mass percent, and the curve of NO emission can be divided into two stages including rapid generation (400-600 ℃) and slow release (800-900 ℃). The reduction of NO is significantly affected by temperature, volatile components, 02 and CO. CO has a significant catalytic action which can deoxidize NO to N2. The results obtained by X-ray diffraction and scanning electron microscopy indicate that multiple components in MD, such as FegTiO15, Fe2O3 and TiO2, can react with NO to produce TiN. Besides, the alkali metals in MD, such as Na, K and Ca, may catalyze NO precursor to inhibit NO emission. These results indicate that MD is cheap and highly efficient in controlling NO emissions during coal combustion processes.
基金the Key Project of National Natural Science Foundation of China(Grant No.U1660206)the Projects of National Natural Science Foundation of China(Grant Nos.51674002 and 51704009).
文摘The high-temperature characteristics of iron ores play important roles in optimizing ore proportion of sintering,which are tested by using iron-ore fines and analytical reagent CaO as raw materials.Two calculation methods of CaO addition amount based on binary basicity(basicity method)and n(Fe2O3)/n(CaO)(mole ratio method),respectively,were employed to evaluate the liquid phase fluidity(LPF)and the capability of calcium ferrite formation(CCFF)of iron ores.The results show that the rule of LPF of iron ores under the mole ratio method is different from that with basicity method.The LPF measured by basicity method has a linear positive correlation with the SiO2 content,and there is no linear relationship between LPF and Al2O3 content or mass loss on ignition,which are inconsistent with the results of the previous study.And the results of CCFF with low SiO2 content(<3 wt.%)or high SiO2 content(>7 wt.%)based on basicity method cannot reflect the true CCFF.The mole ratio method could successfully solve this problem by reducing the effect of CaO addition amount changes caused by SiO2 content of iron ores.
基金suppored by the National Natural Science Foundation_of China(52174290 and 51704009)the University Synergy Innovation Program of Anhui Province(GXXT-2020-072).
文摘A large number of spent selective catalytic reduction(SCR)denitration catalysts are produced after the ultra-low emission transformation of coal-fired power plants in China.According to the China’s“Directory of National Hazardous Wastes(Version 2021)”,these spent vanadium-tungsten-titanium catalysts are classified as“HW50”hazardous waste,and their disposal and utilization processes have been strictly controlled.Thus,an effective and low-cost technique was developed to treat and utilize these spent SCR catalysts by the vanadium-titanium magnetite sintering process.Effects of adding spent SCR catalysts on the sintering production process and product quality indexes of sinter were studied.The results showed that adding spent SCR catalysts can improve the sintering granulation and green feed permeability,thereby increasing the productivity and flame front speed.When the addition proportion of spent SCR catalysts is less than 1 wt.%,the performance indexes of the finished sinter are basically equal to those of the finished sinter without adding spent SCR catalysts.Further increasing the proportion of spent SCR catalysts to 2.0 wt.%results in a decrease in product quality indexes,which could be attributed to the increase in perovskite content in the finished sinter.