Additive manufacturing(AM), or 3D printing, is an emerging technology that “adds” materials up and constructs products through a layer-by-layer procedure. Laser powder bed fusion(LPBF) is a powder-bed-based AM techn...Additive manufacturing(AM), or 3D printing, is an emerging technology that “adds” materials up and constructs products through a layer-by-layer procedure. Laser powder bed fusion(LPBF) is a powder-bed-based AM technology that can fabricate a large variety of metallic materials with excellent quality and accuracy. However, various defects such as porosity,cracks, and incursions can be generated during the printing process. As the most universal and a near-inevitable defect,porosity plays a substantial role in determining the mechanical performance of as-printed products. This work presents a comprehensive review of literatures that focused on the porosity in LPBF printed metals. The formation mechanisms,evaluation methods, effects on mechanical performance with corresponding models, and controlling methods of porosity have been illustrated and discussed in-depth. Achievements in four representative metals, namely Ti-6Al-4V, 316L, Inconel 718, and Al Si10Mg, have been critically reviewed with a statistical analysis on the correlation between porosity fraction and tensile properties. Ductility has been determined as the most sensitive property to porosity among several key tensile properties. This review also provides potential directions and opportunities to address the current porosity-related challenges.展开更多
The ultimate capacity of a cladding-pumped 10/130 Tm:fiber is experimentally investigated with a 793 nm laser diode bidirectionally pumped amplifier. The laser system works stably at the output powers of 52 W,65 W, an...The ultimate capacity of a cladding-pumped 10/130 Tm:fiber is experimentally investigated with a 793 nm laser diode bidirectionally pumped amplifier. The laser system works stably at the output powers of 52 W,65 W, and 87 W. Eventually, the damage of the amplifier occurs when the output power reaches about 103.5 W with a total incident pump power of 176.8 W. Considering the incident seed power of 12.3 W,the amplifier conversion efficiency is estimated to be about 51.6% before it is damaged. With valuable exploration, we achieve the first air-cooling 60 W Tm:fiber laser at 1945.845 nm with a spectral linewidth of 0.4 nm.The laser power stability reaches 1.24% during a continuous test time of >65 h. The beam quality is measured as M_x^2=1.16 and M_y^2=1.14.展开更多
基金the National Key Research and Development Program of China[grant number 2018YFB1106301]Research and Development Program Project in Key Areas of Guangdong Province[grant number 2019B090907001 and 2019B010943001]+2 种基金Shenzhen Science and Technology Innovation Commission[grant number JCYJ20180504165824643]Natural Science Foundation of Guangdong Province[grant number 2020A1515011373]the National Natural Science Foundation of China[grant number 51971108].
文摘Additive manufacturing(AM), or 3D printing, is an emerging technology that “adds” materials up and constructs products through a layer-by-layer procedure. Laser powder bed fusion(LPBF) is a powder-bed-based AM technology that can fabricate a large variety of metallic materials with excellent quality and accuracy. However, various defects such as porosity,cracks, and incursions can be generated during the printing process. As the most universal and a near-inevitable defect,porosity plays a substantial role in determining the mechanical performance of as-printed products. This work presents a comprehensive review of literatures that focused on the porosity in LPBF printed metals. The formation mechanisms,evaluation methods, effects on mechanical performance with corresponding models, and controlling methods of porosity have been illustrated and discussed in-depth. Achievements in four representative metals, namely Ti-6Al-4V, 316L, Inconel 718, and Al Si10Mg, have been critically reviewed with a statistical analysis on the correlation between porosity fraction and tensile properties. Ductility has been determined as the most sensitive property to porosity among several key tensile properties. This review also provides potential directions and opportunities to address the current porosity-related challenges.
基金the China Postdoctoral Science Foundation(No.2018M630355)the National Natural Science Foundation of China(No.61905150)the Characteristic Innovation Projects of Scientific Research in Universities of Guangdong Province(Natural Science)(No.2018KTSCX348).
文摘The ultimate capacity of a cladding-pumped 10/130 Tm:fiber is experimentally investigated with a 793 nm laser diode bidirectionally pumped amplifier. The laser system works stably at the output powers of 52 W,65 W, and 87 W. Eventually, the damage of the amplifier occurs when the output power reaches about 103.5 W with a total incident pump power of 176.8 W. Considering the incident seed power of 12.3 W,the amplifier conversion efficiency is estimated to be about 51.6% before it is damaged. With valuable exploration, we achieve the first air-cooling 60 W Tm:fiber laser at 1945.845 nm with a spectral linewidth of 0.4 nm.The laser power stability reaches 1.24% during a continuous test time of >65 h. The beam quality is measured as M_x^2=1.16 and M_y^2=1.14.
