The evolution of microstructure and formation mechanism of incipient melting microstructure of DD5 single crystal superalloy during solution heat treatment were studied by scanning electron microscopy(SEM),electron pr...The evolution of microstructure and formation mechanism of incipient melting microstructure of DD5 single crystal superalloy during solution heat treatment were studied by scanning electron microscopy(SEM),electron probe microanalysis(EPMA),and energy dispersive spectroscopy(EDS).The solidus and liquidus of single crystal alloy were obtained by differential scanning calorimetry(DSC).Results show that the mosaic-like eutectic and fan-like eutectic are dissolved at first,and the coarseγ'phase is dissolved later during the solution heat treatment of 1,390°C/2 h+1,310°C/4 h+1,320°C/10 h+air cooling(AC).The composition segregations of Al,Ta,W and Re are 0.99,0.96,1.04 and 1.16,respectively,which close to 1.The incipient melting is caused by the low local temperature of the alloy,and the micropore region with a lower melting point is the preferred position for incipient melting.展开更多
The preparation procedure of DD5 single crystal castings was optimized. The microstructure characteristics of DD5 single crystal superalloy were investigated by microstructure observation and segregation behavior exam...The preparation procedure of DD5 single crystal castings was optimized. The microstructure characteristics of DD5 single crystal superalloy were investigated by microstructure observation and segregation behavior examination. The results show that the grain orientation is optimized by constraining the spiral crystallizer in [001] orientation and spatial scale. Also, the γ＇ phase of inter-dendrites is larger and more irregular than that in dendrite arms. High temperature tensile tests of DD5 single crystal castings exhibit that the peak stress increases with increasing temperature, while the area reduction shows an opposite trend, when the temperature is below 800℃; meanwhile, when the temperature is between 800℃ and 1000℃, the fracture stress of the alloy is the same as the peak stress. The fracture mode changes from shear to ductile with increasing temperature from 600℃ and 1000℃.展开更多
In this study,the morphology,composition and evolution of intermetallics in Al-7Si-0.3Mg,Al-7Si-0.3Mg-0.47Hf,Al-7Si-0.3Mg-0.16 Zr and Al-7Si-0.3Mg-0.14Zr-0.44Hf alloys were characterized by optical microscope(OM),scan...In this study,the morphology,composition and evolution of intermetallics in Al-7Si-0.3Mg,Al-7Si-0.3Mg-0.47Hf,Al-7Si-0.3Mg-0.16 Zr and Al-7Si-0.3Mg-0.14Zr-0.44Hf alloys were characterized by optical microscope(OM),scanning electron microscope(SEM)with energy-dispersive spectrometer(EDS) and transmission electron microscope(TEM).The AlSiZr,AlSiHf and AlSiZrHf phases are formed with additions of Zr and/or Hf in base alloy during solidification,especially the AlZrHf primary particles.The three-dimensional morphology of the AlZrHf particle evolves from 10-polyhedron-like to compressed cube-like during solidification.The new AlZrHf phase experiences partial dissolution after solution treatment,while the others remain in the initial morphology.High Si contents lead to form thermally stable Zr/Hfrich precipitates in Zr/Hf-containing alloys during solution treatment,especially the nanobelt-like Si2Zr,Si2Hf and Si2(Zr,Hf) precipitates.Particular orientation relationships and the growth mechanism are identified.The finding of the work broadens the elevated temperature application of Al-Si-Mg in modern automotive aluminum engine.展开更多
Lots of the available literatures on hafnium in aluminum alloys are reviewed. The new binary Al-Hf phase diagram is simply assessed. Two ternary phase diagrams including Al-Hf-Zr and Al-Hf-Sc are accounted for, with e...Lots of the available literatures on hafnium in aluminum alloys are reviewed. The new binary Al-Hf phase diagram is simply assessed. Two ternary phase diagrams including Al-Hf-Zr and Al-Hf-Sc are accounted for, with emphasis on the aluminum rich part of the diagrams. The relationship between different structure Al3Hf and several different formation mechanisms including the probable phase transformation mechanisms is described. The continuous Al3Hf phase particles can serve as a grain refiner in the Al melt and a precipitate for controlling the grain structure of the alloy and a strengthening precipitate. A series of effects of Fe, Si, Zr, Sc and Li addition on the behavior of Al3Hf and Al alloys are given. Moreover, the effects of Hf on the microstructure and properties of Al alloys, such as hardness and creep, are reviewed. Finally, some views of Hf-containing Al alloys are summarized.展开更多
基金financially supported by the National Key Research and Development Program of China (No. 2020YFA0405903)the National Natural Science Foundation of China (Nos. 52001159, 52101141)+1 种基金the Natural Science Foundation of Jiangsu ProvinceChina (No. BK20202010)。
基金The authors would like to express their sincere thanks to the financial support from the Key Project of National Natural Science Foundation of China(No.U16642548).
文摘The evolution of microstructure and formation mechanism of incipient melting microstructure of DD5 single crystal superalloy during solution heat treatment were studied by scanning electron microscopy(SEM),electron probe microanalysis(EPMA),and energy dispersive spectroscopy(EDS).The solidus and liquidus of single crystal alloy were obtained by differential scanning calorimetry(DSC).Results show that the mosaic-like eutectic and fan-like eutectic are dissolved at first,and the coarseγ'phase is dissolved later during the solution heat treatment of 1,390°C/2 h+1,310°C/4 h+1,320°C/10 h+air cooling(AC).The composition segregations of Al,Ta,W and Re are 0.99,0.96,1.04 and 1.16,respectively,which close to 1.The incipient melting is caused by the low local temperature of the alloy,and the micropore region with a lower melting point is the preferred position for incipient melting.
基金the Natural Science Foundation of Jiangsu Province,China(No.BK20201035)the Talent Research Fund in Nanjing Institute of Technology,China(No.YKJ201957)+1 种基金the National Natural Science Foundation of China(Nos.51871035,52001159)the Natural Science Foundation of the Jiangsu Higher Education Institutions of China(Nos.20KJB430016,20KJB430012).
基金financially supported by Jiangsu Industrial Support Project (Nos. BE2014007-2, BE2014007-3, and BE2014007-4)the financial support from Jiangsu Development and Reform Commission (No. [2013]2027)Jiangsu Postgraduates Innovating Scientific Research Project (No. KYLX15-1061)
文摘The preparation procedure of DD5 single crystal castings was optimized. The microstructure characteristics of DD5 single crystal superalloy were investigated by microstructure observation and segregation behavior examination. The results show that the grain orientation is optimized by constraining the spiral crystallizer in [001] orientation and spatial scale. Also, the γ＇ phase of inter-dendrites is larger and more irregular than that in dendrite arms. High temperature tensile tests of DD5 single crystal castings exhibit that the peak stress increases with increasing temperature, while the area reduction shows an opposite trend, when the temperature is below 800℃; meanwhile, when the temperature is between 800℃ and 1000℃, the fracture stress of the alloy is the same as the peak stress. The fracture mode changes from shear to ductile with increasing temperature from 600℃ and 1000℃.
基金financially supported by the National Natural Science Foundation of China(No.51271209)the Foundation for Innovative Research Groups of the National Natural Science Foundation of China(No.51421001)
文摘In this study,the morphology,composition and evolution of intermetallics in Al-7Si-0.3Mg,Al-7Si-0.3Mg-0.47Hf,Al-7Si-0.3Mg-0.16 Zr and Al-7Si-0.3Mg-0.14Zr-0.44Hf alloys were characterized by optical microscope(OM),scanning electron microscope(SEM)with energy-dispersive spectrometer(EDS) and transmission electron microscope(TEM).The AlSiZr,AlSiHf and AlSiZrHf phases are formed with additions of Zr and/or Hf in base alloy during solidification,especially the AlZrHf primary particles.The three-dimensional morphology of the AlZrHf particle evolves from 10-polyhedron-like to compressed cube-like during solidification.The new AlZrHf phase experiences partial dissolution after solution treatment,while the others remain in the initial morphology.High Si contents lead to form thermally stable Zr/Hfrich precipitates in Zr/Hf-containing alloys during solution treatment,especially the nanobelt-like Si2Zr,Si2Hf and Si2(Zr,Hf) precipitates.Particular orientation relationships and the growth mechanism are identified.The finding of the work broadens the elevated temperature application of Al-Si-Mg in modern automotive aluminum engine.
基金financially supported by National Natural Science Foundation of China(Grant No.51271209)the Foundation for Innovative Research Groups of the National Natural Science Foundation of China(Grant No.51421001)
文摘Lots of the available literatures on hafnium in aluminum alloys are reviewed. The new binary Al-Hf phase diagram is simply assessed. Two ternary phase diagrams including Al-Hf-Zr and Al-Hf-Sc are accounted for, with emphasis on the aluminum rich part of the diagrams. The relationship between different structure Al3Hf and several different formation mechanisms including the probable phase transformation mechanisms is described. The continuous Al3Hf phase particles can serve as a grain refiner in the Al melt and a precipitate for controlling the grain structure of the alloy and a strengthening precipitate. A series of effects of Fe, Si, Zr, Sc and Li addition on the behavior of Al3Hf and Al alloys are given. Moreover, the effects of Hf on the microstructure and properties of Al alloys, such as hardness and creep, are reviewed. Finally, some views of Hf-containing Al alloys are summarized.
