The oxide layer on the surface has always been a key obstacle to achieving the diffusion bonding of Al alloys.It is a challenge for performing diffusion bonding without removing oxide layers.Herein,diffusion bonding o...The oxide layer on the surface has always been a key obstacle to achieving the diffusion bonding of Al alloys.It is a challenge for performing diffusion bonding without removing oxide layers.Herein,diffusion bonding of Al alloy retaining continuous oxide layers was successfully achieved in the air by a low-temperature and low-pressure diffusion bonding mothed using a Zn interlayer.During the bonding processes,conducted at 360℃ and 3 MPa,Zn diffused into Al through cracks of thin oxide layers to form the joint composed Al/(diffusion layer)/(oxide layer)/(Zn)/(oxide layer)/(diffusion layer)/Al.The diffusion layers were composed of Zn-Al eutectoid,and the oxide layer included nanocrystals and amorphous Al_(2)O_(3).The shear strength of joints containing continuous oxide layers was about 30 MPa.Interestingly,the migration behavior toward the joint center of the interfacial oxide layers was observed with consuming of the Zn interlayer.The cracking phenomenon,the“subcutaneous diffusion”and the migration behavior of oxide layers were verified and analyzed by the diffusion bonding of anodized 6063Al-6063Al.Subsequently,the dynamic migration mechanism of oxide layers with elements diffusion and bonding interface strengths were discussed in detail.The ability to join Al alloys in the air at low temperatures and low pressure suggests a highly practical and economic method for diffusion bonding.展开更多
In this work,refill friction stir spot welding（RFSSW） was used to weld 2 mm-thick 5083-O alloy.The Box–Behnken experimental design was used to investigate the effect of welding parameters on the joint lap shear pro...In this work,refill friction stir spot welding（RFSSW） was used to weld 2 mm-thick 5083-O alloy.The Box–Behnken experimental design was used to investigate the effect of welding parameters on the joint lap shear property.Results showed that a surface indentation of 0.3 mm effectively eliminated the welding defects.Microhardness of the stir zone（SZ） was higher than that of the base material（BM） and the hardness decreased with increasing the heat input during welding.The optimum failure load of 7.72 k N was obtained when using rotating speed of 2300 rpm,plunge depth of 2.4 mm and refilling time of 3.5 s.Three fracture modes were obtained during the lap shear test and all were affected by the hook defect.展开更多
基金supported by the National Natural Science Foundation of China under Grant No.51975152.
文摘The oxide layer on the surface has always been a key obstacle to achieving the diffusion bonding of Al alloys.It is a challenge for performing diffusion bonding without removing oxide layers.Herein,diffusion bonding of Al alloy retaining continuous oxide layers was successfully achieved in the air by a low-temperature and low-pressure diffusion bonding mothed using a Zn interlayer.During the bonding processes,conducted at 360℃ and 3 MPa,Zn diffused into Al through cracks of thin oxide layers to form the joint composed Al/(diffusion layer)/(oxide layer)/(Zn)/(oxide layer)/(diffusion layer)/Al.The diffusion layers were composed of Zn-Al eutectoid,and the oxide layer included nanocrystals and amorphous Al_(2)O_(3).The shear strength of joints containing continuous oxide layers was about 30 MPa.Interestingly,the migration behavior toward the joint center of the interfacial oxide layers was observed with consuming of the Zn interlayer.The cracking phenomenon,the“subcutaneous diffusion”and the migration behavior of oxide layers were verified and analyzed by the diffusion bonding of anodized 6063Al-6063Al.Subsequently,the dynamic migration mechanism of oxide layers with elements diffusion and bonding interface strengths were discussed in detail.The ability to join Al alloys in the air at low temperatures and low pressure suggests a highly practical and economic method for diffusion bonding.
基金supported by the National Natural Science Foundation of China (No.51204111)
文摘In this work,refill friction stir spot welding（RFSSW） was used to weld 2 mm-thick 5083-O alloy.The Box–Behnken experimental design was used to investigate the effect of welding parameters on the joint lap shear property.Results showed that a surface indentation of 0.3 mm effectively eliminated the welding defects.Microhardness of the stir zone（SZ） was higher than that of the base material（BM） and the hardness decreased with increasing the heat input during welding.The optimum failure load of 7.72 k N was obtained when using rotating speed of 2300 rpm,plunge depth of 2.4 mm and refilling time of 3.5 s.Three fracture modes were obtained during the lap shear test and all were affected by the hook defect.
