In order to improve the anti-explosion performance ofρ-Al_(2)O_(3) bonded corundum castables,H_(2)O_(2) was added(0,0.025%,0.050%,0.075%,0.100%and 0.125%,by mass)as the anti-explosion agent.After mixing and casting,s...In order to improve the anti-explosion performance ofρ-Al_(2)O_(3) bonded corundum castables,H_(2)O_(2) was added(0,0.025%,0.050%,0.075%,0.100%and 0.125%,by mass)as the anti-explosion agent.After mixing and casting,specimens were prepared.Some specimens were cured at room temperature for 12 h and demoulded for the anti-explosion performance test at different temperatures(450,500,550,600,650,700,750 and 800℃);the other specimens were cured,dried and fired,and tested in terms of the apparent porosity,the density,the cold mechanical properties,the air permeability and the pore size distribution.The results show that:(1)with the increase of the H_(2)O_(2) addition,the anti-explosion performance of castables increases gradually,the average pore size increases gradually,and the density and the strength decrease gradually;(2)by comprehensive consideration,the appropriate addition of H_(2)O_(2) shall be within 0.075%.展开更多
SiC-MgAl_(2)O_(4) composites with SiAlON polytypoids(12H and 21R)as the bonding phases were prepared using SiC fine powder,MgAl_(2)O_(4)fine powder and Al powder as raw materials.The effects of the firing temperature ...SiC-MgAl_(2)O_(4) composites with SiAlON polytypoids(12H and 21R)as the bonding phases were prepared using SiC fine powder,MgAl_(2)O_(4)fine powder and Al powder as raw materials.The effects of the firing temperature and the mass ratio of SiC to MgAl_(2)O_(4) on the formation of SiAlON polytypoids as well as on the properties of samples were studied.The formation mechanism of SiAlON polytypoids was discussed.The results show that firing at 1650℃in the nitrogen atmosphere,SiC-MgAl_(2)O_(4) composites with SiAlON polytypoids can be obtained.With the gradual increase of the mass ratio of SiC to MgAl_(2)O_(4) in the raw materials,12H forms first,and then coexists with 21H,finally,all 12H converts into 21R in samples.Both phases are plate crystals with flat and smooth edges.Compared with 21R,12H is conducive to improving the density and the cold mechanical properties of materials.After firing at 1650℃in the nitrogen atmosphere,with the mass ratio of SiC to MgAl_(2)O_(4) of 6:4,the sample has the cold modulus of rupture of 27 MPa,showing the optimal performance.展开更多
Inner vapor pressure and temperature of vulnerable explosive spalling positions in refractory castables during rapid drying were measured by embedding pressure transmitting pipes and thermocouples during casting. The ...Inner vapor pressure and temperature of vulnerable explosive spalling positions in refractory castables during rapid drying were measured by embedding pressure transmitting pipes and thermocouples during casting. The measured vapor pressure, temperature, and tensile strength of the castables were analyzed and discussed. A hollow sphere shell model was used to analyze the stress induced by the vapor pressure based on the structure of refractory castables. The mechanism of refractory castables explosive spalling caused by vapor-induced pore split was proposed. By comparing the vapor-induced stress and the tensile strength of the castables, the explosive spalling mechanism was validated quantitatively.展开更多
Status and state-of-the-art progress on research,development and application of refractories for aluminum smelting furnaces and holding furnaces were reviewed and discussed in the present paper.The main types of alumi...Status and state-of-the-art progress on research,development and application of refractories for aluminum smelting furnaces and holding furnaces were reviewed and discussed in the present paper.The main types of aluminum smelting furnaces and smelting processes,and the service conditions of refractories and the requirements for refractory lining were also described and discussed.展开更多
文摘In order to improve the anti-explosion performance ofρ-Al_(2)O_(3) bonded corundum castables,H_(2)O_(2) was added(0,0.025%,0.050%,0.075%,0.100%and 0.125%,by mass)as the anti-explosion agent.After mixing and casting,specimens were prepared.Some specimens were cured at room temperature for 12 h and demoulded for the anti-explosion performance test at different temperatures(450,500,550,600,650,700,750 and 800℃);the other specimens were cured,dried and fired,and tested in terms of the apparent porosity,the density,the cold mechanical properties,the air permeability and the pore size distribution.The results show that:(1)with the increase of the H_(2)O_(2) addition,the anti-explosion performance of castables increases gradually,the average pore size increases gradually,and the density and the strength decrease gradually;(2)by comprehensive consideration,the appropriate addition of H_(2)O_(2) shall be within 0.075%.
文摘SiC-MgAl_(2)O_(4) composites with SiAlON polytypoids(12H and 21R)as the bonding phases were prepared using SiC fine powder,MgAl_(2)O_(4)fine powder and Al powder as raw materials.The effects of the firing temperature and the mass ratio of SiC to MgAl_(2)O_(4) on the formation of SiAlON polytypoids as well as on the properties of samples were studied.The formation mechanism of SiAlON polytypoids was discussed.The results show that firing at 1650℃in the nitrogen atmosphere,SiC-MgAl_(2)O_(4) composites with SiAlON polytypoids can be obtained.With the gradual increase of the mass ratio of SiC to MgAl_(2)O_(4) in the raw materials,12H forms first,and then coexists with 21H,finally,all 12H converts into 21R in samples.Both phases are plate crystals with flat and smooth edges.Compared with 21R,12H is conducive to improving the density and the cold mechanical properties of materials.After firing at 1650℃in the nitrogen atmosphere,with the mass ratio of SiC to MgAl_(2)O_(4) of 6:4,the sample has the cold modulus of rupture of 27 MPa,showing the optimal performance.
文摘Inner vapor pressure and temperature of vulnerable explosive spalling positions in refractory castables during rapid drying were measured by embedding pressure transmitting pipes and thermocouples during casting. The measured vapor pressure, temperature, and tensile strength of the castables were analyzed and discussed. A hollow sphere shell model was used to analyze the stress induced by the vapor pressure based on the structure of refractory castables. The mechanism of refractory castables explosive spalling caused by vapor-induced pore split was proposed. By comparing the vapor-induced stress and the tensile strength of the castables, the explosive spalling mechanism was validated quantitatively.
文摘Status and state-of-the-art progress on research,development and application of refractories for aluminum smelting furnaces and holding furnaces were reviewed and discussed in the present paper.The main types of aluminum smelting furnaces and smelting processes,and the service conditions of refractories and the requirements for refractory lining were also described and discussed.
