Green sand is a mixture of silica sand,bentonite,water and coal powder,and other additives.Moisture content is an important index to characterize the properties of green sand.Based on the dielectric characteristics of...Green sand is a mixture of silica sand,bentonite,water and coal powder,and other additives.Moisture content is an important index to characterize the properties of green sand.Based on the dielectric characteristics of green sand and transmission line theory,a method for rapidly measuring the moisture content of green sand by means of a low frequency multiprobe detector was proposed.A system was constructed,where six detectors with different arrangements and probes were designed.The experimental results showed that the voltage difference of transmission line increases with the increasing frequency before 29 MHz while decreases after 35 MHz.A voltage difference platform occurs in the range of 29-35 MHz,which is suitable for measuring the moisture content due to its insensitivity to frequency.The electric field intensity gradually decreases with the increase of the probe depth,and the intensity of central probe is always greater than that of the edge probe.When the distance of the probe away from the sand sample surface is 80 mm,the electric field intensity of the edge probe is found to be very weak.The optimal excitation frequency for measuring the moisture content of green sand is 29-33 MHz.The optimal detector is the one with one center probe and three edge probes,and their lengths are 80 mm and 60 mm,respectively.The distance between the center and edge probes is 25 mm,and the diameter of probes is 5 mm.Taking the voltage difference of transmission line,bentonite content,coal powder content and compactability as parameters of the input layer,and the moisture content as a parameter of the output layer,a three-layer BP artificial neural network model for predicting the moisture content of green sand was constructed according to the experimental results at 33 MHz.The prediction error of the model is not higher than 3.3% when the moisture content of green sand is within the range of 3wt.%-7wt.%.展开更多
A cold method was used to prepare coated sand for application in the selective laser sintering(SLS)process.Tensile strength,loss on ignition,gas evolution,and accuracy of the SLS samples were tested and analyzed,and t...A cold method was used to prepare coated sand for application in the selective laser sintering(SLS)process.Tensile strength,loss on ignition,gas evolution,and accuracy of the SLS samples were tested and analyzed,and the baking process was thoroughly investigated.Compared with coated sand prepared by the hot method,the cold method yields a more uniform and complete resin film on the sand's surface,resulting in enhanced tensile strength and accuracy.Additionally,the cold method requires a lower binder content to meet the same strength requirements,thereby minimizing gas evolution,reducing porosity defects,and ultimately improving casting quality.The coated sand samples prepared through the cold method exhibit superior accuracy,with a size error of within±0.4 mm.In contrast,the coated sand samples prepared by the hot method display a lower accuracy,with an average negative error of 2.1993 mm.The highest tensile strength could be attained by controlling the baking temperature within a suitable range(180-190°C),which can effectively reduce the generation of gas,thus contributing to improved overall performance.展开更多
Ceramic cores are the key intermediate components of hollow blades for aero-engine.Conventional processes,such as hot-press molding and gel film casting,face difficulties in fabricating complex-structured ceramic core...Ceramic cores are the key intermediate components of hollow blades for aero-engine.Conventional processes,such as hot-press molding and gel film casting,face difficulties in fabricating complex-structured ceramic cores due to the complexity of moulds and long process cycles.Stereolithography 3D printing provides a new idea for the fabrication of complex-structured ceramic cores.The effect of sintering temperature on open porosity,bulk density,weight loss rate,shrinkage rate,flexural strength and microstructure of the Al_(2)O_(3)-based ceramic core doped with 10vol.%polysilazane(PSZ)was studied.The sintering mechanism of PSZ-reinforced ceramic cores was analyzed.Results show that the optimum sintering temperature of PSZ-reinforced ceramic cores is 1,450°C.At this temperature,the open porosity of the ceramic core is 36.60%,bulk density is 2.33 g·cm^(-3),weight loss rate is 22.11%,shrinkage rate along the X,Y,Z directions is 5.72%,5.01%,9.61%,respectively;the flexural strength is 28.794 MPa at 25°C and 13.649 MPa at 1,500°C.Properties of 3D printing PSZ-reinforced ceramic cores can meet the casting requirement of superalloy hollow blades,which is expected to promote the industrial application of 3D printing complex structure ceramic cores.展开更多
A type of heat-curing phosphate binder was proposed,and orthogonal experiments based on the tensile strength of sand samples determined that the optimal composition of the binder was phosphoric acid:water:aluminum hyd...A type of heat-curing phosphate binder was proposed,and orthogonal experiments based on the tensile strength of sand samples determined that the optimal composition of the binder was phosphoric acid:water:aluminum hydroxide:magnesium oxide:boric acid=300:70:60:9:8.Adding 10%polyvinyl alcohol(PVA)solution during the sand mixture process can significantly improve the 24 h tensile strength of sand samples.When adding 30 g phosphate binder and 8 g 10%PVA solution,the initial tensile strength of the sample is 0.76 MPa,the room temperature tensile strength is 2.29 MPa,and the 24 h tensile strength is 1.73 MPa.The heat-curing modified phosphate sand mold has high tensile strength and low gas generation,which can meet general casting production requirements.展开更多
基金financially supported by the National Natural Science Foundation of China (Grant No.51975165)。
文摘Green sand is a mixture of silica sand,bentonite,water and coal powder,and other additives.Moisture content is an important index to characterize the properties of green sand.Based on the dielectric characteristics of green sand and transmission line theory,a method for rapidly measuring the moisture content of green sand by means of a low frequency multiprobe detector was proposed.A system was constructed,where six detectors with different arrangements and probes were designed.The experimental results showed that the voltage difference of transmission line increases with the increasing frequency before 29 MHz while decreases after 35 MHz.A voltage difference platform occurs in the range of 29-35 MHz,which is suitable for measuring the moisture content due to its insensitivity to frequency.The electric field intensity gradually decreases with the increase of the probe depth,and the intensity of central probe is always greater than that of the edge probe.When the distance of the probe away from the sand sample surface is 80 mm,the electric field intensity of the edge probe is found to be very weak.The optimal excitation frequency for measuring the moisture content of green sand is 29-33 MHz.The optimal detector is the one with one center probe and three edge probes,and their lengths are 80 mm and 60 mm,respectively.The distance between the center and edge probes is 25 mm,and the diameter of probes is 5 mm.Taking the voltage difference of transmission line,bentonite content,coal powder content and compactability as parameters of the input layer,and the moisture content as a parameter of the output layer,a three-layer BP artificial neural network model for predicting the moisture content of green sand was constructed according to the experimental results at 33 MHz.The prediction error of the model is not higher than 3.3% when the moisture content of green sand is within the range of 3wt.%-7wt.%.
基金This work was financially supported by the Joint Funds of the National Natural Science Foundation of China(Grant No.U1808216)the Shanxi Provincial Key Research and Development Project(2022ZDYF072).
文摘A cold method was used to prepare coated sand for application in the selective laser sintering(SLS)process.Tensile strength,loss on ignition,gas evolution,and accuracy of the SLS samples were tested and analyzed,and the baking process was thoroughly investigated.Compared with coated sand prepared by the hot method,the cold method yields a more uniform and complete resin film on the sand's surface,resulting in enhanced tensile strength and accuracy.Additionally,the cold method requires a lower binder content to meet the same strength requirements,thereby minimizing gas evolution,reducing porosity defects,and ultimately improving casting quality.The coated sand samples prepared through the cold method exhibit superior accuracy,with a size error of within±0.4 mm.In contrast,the coated sand samples prepared by the hot method display a lower accuracy,with an average negative error of 2.1993 mm.The highest tensile strength could be attained by controlling the baking temperature within a suitable range(180-190°C),which can effectively reduce the generation of gas,thus contributing to improved overall performance.
基金This work was financially supported by the National Natural Science Foundation of China(No.U22A20129)National Science and Technology Major Project(No.2017-VI-0002-0072)+2 种基金National Key Research and Development Program of China(No.2018YFB1106600)Fundamental Research Funds for the Central Universities(WK5290000003)Students'Innovation and Entrepreneurship Foundation of USTC(Nos.CY2022G10 and CY2022C24).
文摘Ceramic cores are the key intermediate components of hollow blades for aero-engine.Conventional processes,such as hot-press molding and gel film casting,face difficulties in fabricating complex-structured ceramic cores due to the complexity of moulds and long process cycles.Stereolithography 3D printing provides a new idea for the fabrication of complex-structured ceramic cores.The effect of sintering temperature on open porosity,bulk density,weight loss rate,shrinkage rate,flexural strength and microstructure of the Al_(2)O_(3)-based ceramic core doped with 10vol.%polysilazane(PSZ)was studied.The sintering mechanism of PSZ-reinforced ceramic cores was analyzed.Results show that the optimum sintering temperature of PSZ-reinforced ceramic cores is 1,450°C.At this temperature,the open porosity of the ceramic core is 36.60%,bulk density is 2.33 g·cm^(-3),weight loss rate is 22.11%,shrinkage rate along the X,Y,Z directions is 5.72%,5.01%,9.61%,respectively;the flexural strength is 28.794 MPa at 25°C and 13.649 MPa at 1,500°C.Properties of 3D printing PSZ-reinforced ceramic cores can meet the casting requirement of superalloy hollow blades,which is expected to promote the industrial application of 3D printing complex structure ceramic cores.
文摘A type of heat-curing phosphate binder was proposed,and orthogonal experiments based on the tensile strength of sand samples determined that the optimal composition of the binder was phosphoric acid:water:aluminum hydroxide:magnesium oxide:boric acid=300:70:60:9:8.Adding 10%polyvinyl alcohol(PVA)solution during the sand mixture process can significantly improve the 24 h tensile strength of sand samples.When adding 30 g phosphate binder and 8 g 10%PVA solution,the initial tensile strength of the sample is 0.76 MPa,the room temperature tensile strength is 2.29 MPa,and the 24 h tensile strength is 1.73 MPa.The heat-curing modified phosphate sand mold has high tensile strength and low gas generation,which can meet general casting production requirements.
