The interaction between Zn-AI eutectic alloy and Al203p/6061AI composites in the vacuum furnace was investigated. Great attention has been paid to the elements diffusion, the microstructure and formation of the interf...The interaction between Zn-AI eutectic alloy and Al203p/6061AI composites in the vacuum furnace was investigated. Great attention has been paid to the elements diffusion, the microstructure and formation of the interface between Zn-AI eutectic alloy and Al2O3p/6061AI composites. Experimental results show that Zn-AI eutectic alloy has a good wetting ability to Al2O3p/6061 Al composites and the wetting angle decreases with increasing the temperature in vacuum. After the interaction, an interaction layer forms between Zn-AI alloy and Al2O3p/6061 Al composites. The phases in the interaction layer mainly consist of α-AI(Zn), Al2O3 and CuZn5 resulted from the diffusion of elements from the Zn-AI alloy. Several porosities distribute in the region near the interface of the Zn-AI alloy/interaction layer. The amount of shrinkage voids in the interacting layer is relevant to the penetration of Zn element into Al2O3p/6061Al composites which is a function of temperature. So it is necessary to lower heating temperature in order to limit the Zn penetration.展开更多
The Al-Si alloy matrix composite reinforced by γ-Al2O3 particles was produced by adding NH4AlO(OH)HCO3(AACH) into molten Al-Si alloy at 850 ℃. During stirring γ-Al2O3 particles are formed by the decomposing reactio...The Al-Si alloy matrix composite reinforced by γ-Al2O3 particles was produced by adding NH4AlO(OH)HCO3(AACH) into molten Al-Si alloy at 850 ℃. During stirring γ-Al2O3 particles are formed by the decomposing reaction of AACH. It is found that the γ-Al2O3 particles distribute more uniformly in the matrix by adding AACH than by adding γ-Al2O3 directly. The wear tests show that the volume loss of the unreinforced Al-Si alloy matrix is about 3 times larger than that of the γ-Al2O3 reinforced composites and that of the composites fabricated by adding γ-Al2O3 is larger than that by adding AACH.展开更多
The processes of mixed rare earth metal (REM) conversion coatings on 2024 alloy and Al6061/SiC p metal matrix composites (MMC) were introduced. The coatings were examined to be honeycomb like feature by scanning elect...The processes of mixed rare earth metal (REM) conversion coatings on 2024 alloy and Al6061/SiC p metal matrix composites (MMC) were introduced. The coatings were examined to be honeycomb like feature by scanning electron microscope. X ray diffraction analysis revealed that the coatings are amorphous structure. The results of X ray photoelectron spectroscopy indicated that the mixed REM conversion coatings consist predominantly of Ce and O, the contents of other rare earth elements (such as La, Pr) are relatively low, the coatings are about 2～4 μm thickness with excellent adhesion and wearability. The results of mass loss test showed that the mixed REM conversion coatings produce corrosion resistant surface of 2024 alloy and Al6061/SiC p. [展开更多
Interaction behaviors between Al-Si, Zn-Al alloys and Al2O)3p)/6061Al composite at different heating temperatures were investigated. It is found that Al2O)3p)/6061Al composite can be wetted well by AlSi-1, AlSi-4 and ...Interaction behaviors between Al-Si, Zn-Al alloys and Al2O)3p)/6061Al composite at different heating temperatures were investigated. It is found that Al2O)3p)/6061Al composite can be wetted well by AlSi-1, AlSi-4 and Zn-Al alloys and an interaction layer forms between the alloy and composite during interaction. Little Al-Si alloys remain on the surface when they fully wet the composite and Si element in Al-Si alloy diffuses into composite entirely and assembles in the composite near the interface of Al-Si alloy/composite to form a Si-rich zone. The microstructure in interaction layer with Si penetration is still dense. Much more residual Zn-Al alloy exists on the surface of composite when it wets the composite, and porosities appear at the interface of Zn-Al alloy/composite. The penetration of elements Zn, Cu of Zn-Al alloy into composite leads to the generation of shrinkage cavities in the interaction layer and makes the microstructure of Al2O)3p)/6061Al composite loose.展开更多
The effects of Al 2O 3 fiber on wear characteristics of eutectic Al-Si alloy composites were studied using a pin-on-disk tester under dry sliding condition. The results show that the Al 2O 3 fiber can make matrix grai...The effects of Al 2O 3 fiber on wear characteristics of eutectic Al-Si alloy composites were studied using a pin-on-disk tester under dry sliding condition. The results show that the Al 2O 3 fiber can make matrix grain be fine, specially the eutectic Si be finer and prevent the plastic flow of matrix and prohibit the crack propagation in the wear layer, thereby it can remarkably improve the mechanical property and the wear resistance of the MMCs. Since Al 2O 3 fiber plays a role of certain framework in protecting the matrix against crash, it can eliminate the severe wear of MMCs with higher φ f of fiber from the beginning of test. At mild stage, when φ f is in the range of 8%～10%, the wear rates are the lowest. With increasing φ f of Al 2O 3 fiber, the wear mechanism of MMCs can be transformed from adhesive delamination to brittle breakaway.展开更多
Aluminium alloy AA2219 was reinforced with TiB2 particles introduced in-situ by the saltmetal reaction technique. The microstructural examinations of the composites clearly reveal the formation of TiB2 particles with ...Aluminium alloy AA2219 was reinforced with TiB2 particles introduced in-situ by the saltmetal reaction technique. The microstructural examinations of the composites clearly reveal the formation of TiB2 particles with a hexagonal morphology. The addition of TiB2 particles results in increased mechanical properties, such as 0.2%YS, UTS and hardness. The improvement in mechanical properties is correlated to the microstructure.展开更多
Cylindrical components of in situ functionally gradient composite materials of Al-19Si-5Mg alloy were manufactured by centrifugal casting. Microstructure characteristics of the manufactured components were observed an...Cylindrical components of in situ functionally gradient composite materials of Al-19Si-5Mg alloy were manufactured by centrifugal casting. Microstructure characteristics of the manufactured components were observed and the effects of the used process factors on these characteristics were analyzed. The results of observations shows that, in thickness, the components possess microstructures accumulating lots of Mg2Si particles and a portion of primary silicon particles in the inner layer, a little MgzSi and primary silicon particles in the outer layer, and without any Mg2Si and primary silicon particle in the middle layer. The results of the analysis indicate that the rotation rate of centrifugal casting, mould temperature, and melt pouring temperature have evidently affected the accumulation of the second phase particles. Also, the higher the centrifugal rotation rate, mould temperature, and melt pouring temperature are, the more evident in the inner layer the degree of accumulation of Mg2Si and primary silicon particles is.展开更多
The aim of present study is to analyze the influence of volume percentage(vol.%) of nano-sized particles(TiB_2: average size is 35 nm) on microstructure, mechanical and tribological behavior of 6061-T6 Al alloy surfac...The aim of present study is to analyze the influence of volume percentage(vol.%) of nano-sized particles(TiB_2: average size is 35 nm) on microstructure, mechanical and tribological behavior of 6061-T6 Al alloy surface nano composite prepared via Friction stir process(FSP). The microstructure of the fabricated surface nanocomposites is examined using optical microscopy(OM) and scanning electron microscope(SEM) for distribution of TiB_2 nano reinforcement particles, thickness of nano composite layer formed on the Aluminum alloy substrate and fracture features. The depth of surface nano composite layer is measured as 3683.82 m m along the cross section of stir zone of nano composite perpendicular to FSP. It was observed that increase in volume percentage of TiB_2 particles, the microhardness is increased up to132 Hv and it is greater than as-received Al alloy's microhardness(104 Hv). It is also observed that at 4volume percentage higher tensile properties exhibited as compared with the 2 and 8 vol. %. It is found that high wear resistance exhibited at 4 volume percentage as-compared with the 2 and 8 vol. %. The observed wear and mechanical properties are interrelated with microstructure, fractography and worn morphology.展开更多
Positron lifetime spectra have been measured in binary Ni Al alloys with different chemical composition and NiAl alloys doped with Cr, Zr, Fe and Mg. The results indicate that in B2 NiAl and Ll 2 Ni 3Al alloys, some o...Positron lifetime spectra have been measured in binary Ni Al alloys with different chemical composition and NiAl alloys doped with Cr, Zr, Fe and Mg. The results indicate that in B2 NiAl and Ll 2 Ni 3Al alloys, some of the valance electrons of Ni and Al atoms are localized, which leads to a lower free electron density of the alloy. The mean free electron density of the binary Ni Al alloy decreases with increasing Al content. The open volume of defects on grain boundary of the Ni 3Al is larger than that of monovacancy or dislocation. Structural vacancies and microvoids are found in B2 NiAl alloys with Al content above 45%(mole fraction), and the concentration of the vacancies and open volume of microvoids will increase with higher Al content. The addition of Cr, Zr and Fe into a NiAl alloy can increase its mean free electron density and reduce the open volume of defects on its grain boundary, while with addition of Mg into the NiAl alloy, its mean free electron density decreases and open volume of boundary defects increases.展开更多
To improve the wear resistance and corrosion resistance of magnesium alloys, a 5 kW continuous wave CO2 laser was used to investigate the laser surface cladding on AZ31 B magnesium alloys with Al-Si/Al2O3-TiO2 composi...To improve the wear resistance and corrosion resistance of magnesium alloys, a 5 kW continuous wave CO2 laser was used to investigate the laser surface cladding on AZ31 B magnesium alloys with Al-Si/Al2O3-TiO2 composite powders. A detailed microstructure, chemical composition, and phase analysis of the composite coatings were studied by scanning electron microscopy （SEM）, energy dispersive spectroscopy （EDS）, and X-ray diffraction （XRD）. The laser cladding shows good metallurgical bonding with the substrate. The composite coatings are composed of Mgl7Al12, Al3Mg2, Mg2Si, Al2O3, and TiO2 phases. Compared to the average microhardness （50HV0.05） of the AZ3 1 B substrate, that of the composite coatings （230HV0.05） is improved significantly. The wear resistances of the surface layers were evaluated in detail. The results demonstrate that the wear resistances of the laser surface-modified samples are considerably improved compared to the substrate. It also show that the composite coatings exhibit better corrosion resistance than that of the substrate in 3.5wt% NaCI solution.展开更多
Erratum to:International Journal of Minerals, Metallurgy and Materials Volume 26, Number 9, September 2019, Page 1151https://doi.org/10.1007/s12613-019-1854-1The original version of this article unfortunately containe...Erratum to:International Journal of Minerals, Metallurgy and Materials Volume 26, Number 9, September 2019, Page 1151https://doi.org/10.1007/s12613-019-1854-1The original version of this article unfortunately contained a mistake. The presentation of Fig. 11 was incorrect. The correct version is given below:展开更多
Phase transformation and microstructural change of an extruded eutectoid Zn-Al alloy Zn76Al22Cu2 (wt pct) were investigated during creep testing by using SEM and X-ray diffraction techniques. Creep induced decompositi...Phase transformation and microstructural change of an extruded eutectoid Zn-Al alloy Zn76Al22Cu2 (wt pct) were investigated during creep testing by using SEM and X-ray diffraction techniques. Creep induced decomposition of a metastable η'T phase and a four phase transformation, α+ ε →T' +η, occurred during the creep testing. Also a microstructural change was observed from a lamellar structure into a spheroidized structure in the rupture part of the extruded alloy. It provided evidence of creep induced phase transformations which occurred in ageing process. The mechanism of creep rupture of the extruded Zn-Al alloy was also discussed.展开更多
Because of the different conductivities between the primary phase (low electric conduc tivity) and the metal melt, electromagnetic force scarcely acts on the primary phase. Thus, an electromagnetic repulsive force ap...Because of the different conductivities between the primary phase (low electric conduc tivity) and the metal melt, electromagnetic force scarcely acts on the primary phase. Thus, an electromagnetic repulsive force applied by the metal melt exerts on the pri mary phase when the movement of the melt in the direction of electromagnetic force is limited. As a result, the repulsive force exerts on the primary phase to push them to move in the direction opposite to that of the electromagnetic force when the metal melt with primary phase solidifies under an electromagnetic force field. Based on this, a new method for production of in situ surface composite and gradient material by electromagnetic force is proposed. An in situ primary Si reinforced surface composite of Al-15wt%Si alloy and gradient material of Al-l9wt%Si alloy were produced by this method. The microhardness of the primary Si is HV1320. The reinforced phase size is in the range from 40μm to 100μm. The wear resistance of Al-Si alloy gradient material can be more greatly increased than that of their matrix material.展开更多
The preparation and properties of ceramic short fiber reinforced Al-Si alloy matrix composite and it's application on the piston for internal combustion engines are presented. Alumina or aluminosilicatefiibers rei...The preparation and properties of ceramic short fiber reinforced Al-Si alloy matrix composite and it's application on the piston for internal combustion engines are presented. Alumina or aluminosilicatefiibers reinforced Al-Si alloy matrix composite has more excellent synthetical properties at elevated temperature than the matrix alloys. A partially reinforced Al-Si alloy matrix composite piston produced by squeeze casting technique has a firm interface between reinforced and unreinforced areas, low reject rate and good technical tolerance. As a new kind of piston material, it has been used for mass production of about 400,000 pieces of automobile engines piston. China has become one of a few countries in which aluminum alloy matrix composite materials have been used in automobile industry and attained industrialization.展开更多
文摘The interaction between Zn-AI eutectic alloy and Al203p/6061AI composites in the vacuum furnace was investigated. Great attention has been paid to the elements diffusion, the microstructure and formation of the interface between Zn-AI eutectic alloy and Al2O3p/6061AI composites. Experimental results show that Zn-AI eutectic alloy has a good wetting ability to Al2O3p/6061 Al composites and the wetting angle decreases with increasing the temperature in vacuum. After the interaction, an interaction layer forms between Zn-AI alloy and Al2O3p/6061 Al composites. The phases in the interaction layer mainly consist of α-AI(Zn), Al2O3 and CuZn5 resulted from the diffusion of elements from the Zn-AI alloy. Several porosities distribute in the region near the interface of the Zn-AI alloy/interaction layer. The amount of shrinkage voids in the interacting layer is relevant to the penetration of Zn element into Al2O3p/6061Al composites which is a function of temperature. So it is necessary to lower heating temperature in order to limit the Zn penetration.
基金Project(105055) supported by Key Project of Ministry of Education of China
文摘The Al-Si alloy matrix composite reinforced by γ-Al2O3 particles was produced by adding NH4AlO(OH)HCO3(AACH) into molten Al-Si alloy at 850 ℃. During stirring γ-Al2O3 particles are formed by the decomposing reaction of AACH. It is found that the γ-Al2O3 particles distribute more uniformly in the matrix by adding AACH than by adding γ-Al2O3 directly. The wear tests show that the volume loss of the unreinforced Al-Si alloy matrix is about 3 times larger than that of the γ-Al2O3 reinforced composites and that of the composites fabricated by adding γ-Al2O3 is larger than that by adding AACH.
文摘The processes of mixed rare earth metal (REM) conversion coatings on 2024 alloy and Al6061/SiC p metal matrix composites (MMC) were introduced. The coatings were examined to be honeycomb like feature by scanning electron microscope. X ray diffraction analysis revealed that the coatings are amorphous structure. The results of X ray photoelectron spectroscopy indicated that the mixed REM conversion coatings consist predominantly of Ce and O, the contents of other rare earth elements (such as La, Pr) are relatively low, the coatings are about 2～4 μm thickness with excellent adhesion and wearability. The results of mass loss test showed that the mixed REM conversion coatings produce corrosion resistant surface of 2024 alloy and Al6061/SiC p. [
文摘Interaction behaviors between Al-Si, Zn-Al alloys and Al2O)3p)/6061Al composite at different heating temperatures were investigated. It is found that Al2O)3p)/6061Al composite can be wetted well by AlSi-1, AlSi-4 and Zn-Al alloys and an interaction layer forms between the alloy and composite during interaction. Little Al-Si alloys remain on the surface when they fully wet the composite and Si element in Al-Si alloy diffuses into composite entirely and assembles in the composite near the interface of Al-Si alloy/composite to form a Si-rich zone. The microstructure in interaction layer with Si penetration is still dense. Much more residual Zn-Al alloy exists on the surface of composite when it wets the composite, and porosities appear at the interface of Zn-Al alloy/composite. The penetration of elements Zn, Cu of Zn-Al alloy into composite leads to the generation of shrinkage cavities in the interaction layer and makes the microstructure of Al2O)3p)/6061Al composite loose.
文摘The effects of Al 2O 3 fiber on wear characteristics of eutectic Al-Si alloy composites were studied using a pin-on-disk tester under dry sliding condition. The results show that the Al 2O 3 fiber can make matrix grain be fine, specially the eutectic Si be finer and prevent the plastic flow of matrix and prohibit the crack propagation in the wear layer, thereby it can remarkably improve the mechanical property and the wear resistance of the MMCs. Since Al 2O 3 fiber plays a role of certain framework in protecting the matrix against crash, it can eliminate the severe wear of MMCs with higher φ f of fiber from the beginning of test. At mild stage, when φ f is in the range of 8%～10%, the wear rates are the lowest. With increasing φ f of Al 2O 3 fiber, the wear mechanism of MMCs can be transformed from adhesive delamination to brittle breakaway.
文摘Aluminium alloy AA2219 was reinforced with TiB2 particles introduced in-situ by the saltmetal reaction technique. The microstructural examinations of the composites clearly reveal the formation of TiB2 particles with a hexagonal morphology. The addition of TiB2 particles results in increased mechanical properties, such as 0.2%YS, UTS and hardness. The improvement in mechanical properties is correlated to the microstructure.
文摘Cylindrical components of in situ functionally gradient composite materials of Al-19Si-5Mg alloy were manufactured by centrifugal casting. Microstructure characteristics of the manufactured components were observed and the effects of the used process factors on these characteristics were analyzed. The results of observations shows that, in thickness, the components possess microstructures accumulating lots of Mg2Si particles and a portion of primary silicon particles in the inner layer, a little MgzSi and primary silicon particles in the outer layer, and without any Mg2Si and primary silicon particle in the middle layer. The results of the analysis indicate that the rotation rate of centrifugal casting, mould temperature, and melt pouring temperature have evidently affected the accumulation of the second phase particles. Also, the higher the centrifugal rotation rate, mould temperature, and melt pouring temperature are, the more evident in the inner layer the degree of accumulation of Mg2Si and primary silicon particles is.
文摘The aim of present study is to analyze the influence of volume percentage(vol.%) of nano-sized particles(TiB_2: average size is 35 nm) on microstructure, mechanical and tribological behavior of 6061-T6 Al alloy surface nano composite prepared via Friction stir process(FSP). The microstructure of the fabricated surface nanocomposites is examined using optical microscopy(OM) and scanning electron microscope(SEM) for distribution of TiB_2 nano reinforcement particles, thickness of nano composite layer formed on the Aluminum alloy substrate and fracture features. The depth of surface nano composite layer is measured as 3683.82 m m along the cross section of stir zone of nano composite perpendicular to FSP. It was observed that increase in volume percentage of TiB_2 particles, the microhardness is increased up to132 Hv and it is greater than as-received Al alloy's microhardness(104 Hv). It is also observed that at 4volume percentage higher tensile properties exhibited as compared with the 2 and 8 vol. %. It is found that high wear resistance exhibited at 4 volume percentage as-compared with the 2 and 8 vol. %. The observed wear and mechanical properties are interrelated with microstructure, fractography and worn morphology.
文摘Positron lifetime spectra have been measured in binary Ni Al alloys with different chemical composition and NiAl alloys doped with Cr, Zr, Fe and Mg. The results indicate that in B2 NiAl and Ll 2 Ni 3Al alloys, some of the valance electrons of Ni and Al atoms are localized, which leads to a lower free electron density of the alloy. The mean free electron density of the binary Ni Al alloy decreases with increasing Al content. The open volume of defects on grain boundary of the Ni 3Al is larger than that of monovacancy or dislocation. Structural vacancies and microvoids are found in B2 NiAl alloys with Al content above 45%(mole fraction), and the concentration of the vacancies and open volume of microvoids will increase with higher Al content. The addition of Cr, Zr and Fe into a NiAl alloy can increase its mean free electron density and reduce the open volume of defects on its grain boundary, while with addition of Mg into the NiAl alloy, its mean free electron density decreases and open volume of boundary defects increases.
基金Funded by the national Natural Science Foundation of China (No. 51075293)the Foundation for Development of Science and Technology of Taiyuan University of Technology,China(No.K201014)
文摘To improve the wear resistance and corrosion resistance of magnesium alloys, a 5 kW continuous wave CO2 laser was used to investigate the laser surface cladding on AZ31 B magnesium alloys with Al-Si/Al2O3-TiO2 composite powders. A detailed microstructure, chemical composition, and phase analysis of the composite coatings were studied by scanning electron microscopy （SEM）, energy dispersive spectroscopy （EDS）, and X-ray diffraction （XRD）. The laser cladding shows good metallurgical bonding with the substrate. The composite coatings are composed of Mgl7Al12, Al3Mg2, Mg2Si, Al2O3, and TiO2 phases. Compared to the average microhardness （50HV0.05） of the AZ3 1 B substrate, that of the composite coatings （230HV0.05） is improved significantly. The wear resistances of the surface layers were evaluated in detail. The results demonstrate that the wear resistances of the laser surface-modified samples are considerably improved compared to the substrate. It also show that the composite coatings exhibit better corrosion resistance than that of the substrate in 3.5wt% NaCI solution.
文摘Erratum to:International Journal of Minerals, Metallurgy and Materials Volume 26, Number 9, September 2019, Page 1151https://doi.org/10.1007/s12613-019-1854-1The original version of this article unfortunately contained a mistake. The presentation of Fig. 11 was incorrect. The correct version is given below:
文摘Phase transformation and microstructural change of an extruded eutectoid Zn-Al alloy Zn76Al22Cu2 (wt pct) were investigated during creep testing by using SEM and X-ray diffraction techniques. Creep induced decomposition of a metastable η'T phase and a four phase transformation, α+ ε →T' +η, occurred during the creep testing. Also a microstructural change was observed from a lamellar structure into a spheroidized structure in the rupture part of the extruded alloy. It provided evidence of creep induced phase transformations which occurred in ageing process. The mechanism of creep rupture of the extruded Zn-Al alloy was also discussed.
基金supported by the National Natural Science Foundation of China(Grant No.50001008)the China Postdoctoral Science Foundation.
文摘Because of the different conductivities between the primary phase (low electric conduc tivity) and the metal melt, electromagnetic force scarcely acts on the primary phase. Thus, an electromagnetic repulsive force applied by the metal melt exerts on the pri mary phase when the movement of the melt in the direction of electromagnetic force is limited. As a result, the repulsive force exerts on the primary phase to push them to move in the direction opposite to that of the electromagnetic force when the metal melt with primary phase solidifies under an electromagnetic force field. Based on this, a new method for production of in situ surface composite and gradient material by electromagnetic force is proposed. An in situ primary Si reinforced surface composite of Al-15wt%Si alloy and gradient material of Al-l9wt%Si alloy were produced by this method. The microhardness of the primary Si is HV1320. The reinforced phase size is in the range from 40μm to 100μm. The wear resistance of Al-Si alloy gradient material can be more greatly increased than that of their matrix material.
文摘The preparation and properties of ceramic short fiber reinforced Al-Si alloy matrix composite and it's application on the piston for internal combustion engines are presented. Alumina or aluminosilicatefiibers reinforced Al-Si alloy matrix composite has more excellent synthetical properties at elevated temperature than the matrix alloys. A partially reinforced Al-Si alloy matrix composite piston produced by squeeze casting technique has a firm interface between reinforced and unreinforced areas, low reject rate and good technical tolerance. As a new kind of piston material, it has been used for mass production of about 400,000 pieces of automobile engines piston. China has become one of a few countries in which aluminum alloy matrix composite materials have been used in automobile industry and attained industrialization.
