Modification of Nano-α-Al2O3 and Its Influence on the Surface Properties of Waterborne Polyurethane Resin Composite Passivation Films

Silane coupling agent KH560 was used to modify the surface of nano-α-Al2O3 in ethanol-aqueous solution with different proportions. The particle size of nano-α-Al2O3 was determined by nano-particle size analyzer, and the effects of nano-α-Al2O3 content, ethanol-aqueous solution ratio and KH560 dosage on the dispersion and particle size of nano-α-Al2O3 were investigated. The material structure before and after modification was determined by Fourier transform infrared spectroscopy (FTIR). Aqueous polyurethane resin and inorganic components are combined with modified nano-α-Al2O3 dispersion to form chromium-free passivation solution. The solution is coated on the galvanized sheet, the adhesion and surface hardness are tested, the bonding strength of the coating and the surface hardness of the substrate are discussed. The corrosion resistance and surface morphology of the matrix were investigated by electrochemical test, neutral salt spray test and scanning electron microscope test. The chromium-free passivation film formed after the modification of nano-α-Al2O3 increases the surface hardness of galvanized sheet by about 85%. The corrosion resistance of the film is better than that of a single polyurethane film. The results show that the surface hardness and corrosion resistance of polyurethane resin composite passivation film are significantly improved by the introduction of nano-α-Al2O3.

Morphology and Frictional Characteristics Under Electrical Currents of Al_2O_3/Cu Composites Prepared by Internal Oxidation

Two Al2O3/Cu composites containing 0.24 wt.% Al2O3 and 0.60 wt.% Al2O3 separately are prepared by internal oxidation. Effects of sliding speed and pressure on the frictional characteristics of the composites and copper against brass are investigated and compared. The changes in morphology of the sliding surface and subsurface are examined with scanning electron microscope （SEM） and energy dispersive X-ray spectrum （EDS）. The results show that the wear resistance of the Al2O3/Cu composites is superior to that of copper under the same conditions, Under a given electrical current, the wear rate of Al2O3/Cu composites decreases as the Al2O3-content increases, However, the wear rates of the Al2O3/Cu composites and copper increase as the sliding speed and pressure increase under dry sliding condition. The main wear mechanisms for Al2O3/Cu composites are of abrasion and adhesion; for copper, it is adhesion, although wear by oxidation and electrical erosion can also be observed as the speed and pressure rise.

柠檬酸对Ni_2P/TiO_2-Al_2O_3催化剂加氢脱硫性能的影响

采用溶胶-凝胶法制备了TiO2-Al2O3复合载体,以柠檬酸(CA)为络合剂采用浸渍法制备了Ni2P负载的TiO2-Al2O3复合载体催化剂,并用X射线衍射(XRD)、N2吸附比表面积测定、H2程序升温氢还原(H2-TPR)、程序升温氧化(TPO)、X射线光电子能谱(XPS)技术对催化剂的结构和性质进行了表征,考察了CA/Ni摩尔比对在Ni2P/TiO2-Al2O3催化剂上进行的二苯并噻吩(DBT)加氢脱硫(HDS)性能的影响.结果表明:适量的CA可以丰富催化剂的孔道,提高催化剂的比表面积.当n(CA)/n(Ni)=2:1时,催化剂的比表面积达到126.75m2·g-1,与不加CA时相比,提高了57.05m2·g-1.调节n(CA)/n(Ni)能够改善活性相的分布,改变活性相的种类;引入CA使Ni和P前驱体的还原温度明显降低,促进活性相Ni2P的生成,一定程度上能够抑制催化剂表面炭的形成和沉积,提高其稳定性.n(CA)/n(Ni)=2:1时,催化剂具有最好的加氢脱硫活性,在360°C,3.0MPa,氢油比为500(V/V),液时体积空速为2.0h-1的条件下,二苯并噻吩转化率为99.5%,可将模拟油中硫含量由2%(w)降低到0.01%(w).

La_2O_3,Ce_2O_3掺杂对原位合成Al_2O_3(p)/TiAl复合材料显微组织与性能的影响

借助XRD,SEM分析及力学性能测试,分析了La2O3,Ce2O3掺杂对原位合成Al2O3颗粒强化钛铝基复合材料组织与性能的影响,探讨了稀土氧化物(La2O3,Ce2O3)的细化机制。研究结果表明:掺杂稀土氧化物后产物由-γTiAl/α2-Ti3Al双相、Al2O3及Al4La或Al4Ce相组成;Al2O3颗粒分布于晶界处,使基体晶粒得以细化;引入稀土元素后材料的密度明显增强,氧化铝的团聚现象减弱。力学性能测试表明,La2O3,Ce2O3的引入,有效改善了复合材料的力学性能,尤其是掺杂Ce2O3后,材料的抗弯强度比未掺杂时提高了160%以上。

Li_2Mg_2Si_4O_(10)F_2、H_2Mn_8O_(16)·1.4H_2O和Li_(1.3)Ti_(1.7)Al_(0.3)(PO_4)_3在高浓度LiCl水溶液中的离子交换行为

研究了用功能材料Li_2Mg_2Si_4O_(10)F_2(LHT)、H_2Mn_8O_(16)·1.4H_2O(CRYMO)和Li_(1.3)Ti_(1.7)Al_(0.3)(PO_4)_3(LTAP)分别去除高浓度氯化锂水溶液中的杂质Fe^(3+)、K^+和Na^+.实验结果表明,这几种功能材料分别对溶液中的杂质Fe^(3+)、K^+和Na^+有很高的选择性,除杂效果明显.分析和研究了这几种功能材料在高浓度氯化锂水溶液中分别与Fe^(3+)、K^+和Na^+的交换行为.结果表明,在高浓度氯化锂溶液中这几种功能材料与杂质交换的动力学行为可近似用JMAK方程描述.

原位合成(Al_2O_3+Al_3Ti)_P/Al复合材料的制备研究

通过对Al-TiO2-SiO2体系混合粉末固-液原位合成制备出了(Al2O3+Al3Ti)P/Al复合材料。利用X射线衍射仪、扫描电镜等方法观察分析了其物相和显微组织形貌。结果表明:原位反应制备的(Al2O3+Al3Ti)P/Al复合材料,金属间化合物增强相Al3Ti均匀分布于基体,陶瓷相Al2O3颗粒非常细小,弥散分布于基体中,使材料的硬度等性能得到提高。

Ti_3SiC_2/Al_2O_3复合材料的SPS烧结及其性能研究

利用放电等离子烧结(SPS)方法成功制备了Ti3SiC2/Al2O3复合材料,用XRD及SEM对其组成和结构进行了表征。另外系统研究了Ti3SiC2/Al2O3复合材料的弹性模量及673K时的热传导性能。结果表明复合材料弹性模量高于理论上限模量,随着Ti3SiC2含量的增加复合材料弹性模量减小,且Ti3SiC2的加入使复合材料的热导率较Al2O3有一定的提高,673K时复合材料热导率符合"海岛-网络"模型。

Influence of pyrolytic carbon coatings on complex permittivity and microwave absorbing properties of Al_2O_3 fiber woven fabrics

The pyrolytic carbon （PyC） coatings were fabricated on A1203 fiber fabrics by the method of chemical vapor deposition （CVD）. The microstructures of A1203 fibers with and without PyC coatings were characterized by SEM and Raman spectroscopy. The influence of deposition time of PyC on the DC conductivity （ad） of A1203 filaments and complex permittivity of fabrics at X band （8.2-12.4 GHz） were investigated. The values of Crd and complex permittivity increase with increasing deposition time of PyC. The electron relaxation polarization and conductance loss were supposed to be contributed to the increase of ε＇ and ε＂, respectively. In addition, the reflection loss （RL） of fabrics was calculated. The results show that the microwave absorbing properties of Al2O3 fiber fabrics can be improved by PyC coatings. The best RL results are for 60 min-deposition sample, of which the minimum value is about -40.4 dB at about 9.5 GHz and the absorbing frequency band （AFB） is about 4 GHz.

TiO_2对挤压铸造Al_2O_(3p)/钢基复合材料组织与力学性能的影响

在预制坯中加入TiO_2粉末,利用挤压铸造法制备Al_2O_3颗粒增强1065钢基复合材料,研究TiO_2对复合材料组织与力学性能的影响。结果表明:TiO_2使基体与Al_2O_3的结合界面形成了TiO_2、Al_2TiO_5界面层;添加TiO_2的复合材料硬度和三点弯曲强度分别为39.0HRC,743.94MPa,比未添加TiO_2的复合材料分别提高了10.0%,26.4%;断口扫描表明,添加TiO_2的复合材料界面结合良好无裂纹,Al_2O_3颗粒表现为穿晶断裂。说明加入的TiO_2改善了Al_2O_(3p)/钢基复合材料界面结合强度,提高了复合材料力学性能。

钴包覆纳米Al_2O_3/TiC_p复相陶瓷的力学性能及其增韧机制

利用钴包覆的纳米Al2O3和TiC粉料采用热压烧结法制备了抗弯强度为782MPa、断裂韧度为7.81MPa·m1/2的复相陶瓷材料,并建立了该种材料的显微结构示意图,从界面的角度分析了力学性能提高的原因。观察材料的断口形貌发现形成了晶内型结构,并观察到了裂纹的扩展路径以及裂纹的分叉、偏转、桥联等现象。

Interface characteristics of Al_2O_3－13%TiO_2 ceramic coatings prepared by laser cladding

Al2O3-13%TiO2 （mass fraction） coatings, prepared by laser cladding on nickel-based alloy, were heated using high frequency induction sources. The coating microstructure and the interface between bond coating and ceramic coating were characterized by SEM, XRD and EDS. The results show that two-layer substructure exists in the ceramic coating： one layer evolving from fully melted region where the sintered grains grow fully; another layer resembling the liquid-phase-sintered structure consisting of three-dimensional net where the melted Al2O3 particles are embedded in the TiO2-rich matrix. The mechanism of the two-layer substructure formation is also explained in terms of the melting and flattening behavior of the powders during laser cladding processing. The spinel compounds NiAl2O4 and acicular compounds Cr2O3 are discovered in the interface between bond coating and ceramic coating. It proves that the chemical reactions in the laser cladding process will significantly enhance the coating adhesion.

Al_2O_3:C、LiF:Mg,Ti、LiF:Mg,Cu,P对本底辐射的热释光响应比较

用Al2O3:C、LiF:Mg,Ti、LiF:Mg,Cu,P热释光剂量计(TLD)测量湛江市区本底辐射的热释光响应,以选取适合低辐射场辐射剂量测量的TLD。它们的最低响应剂量依次为Al2O3:C(1–2μGy)、LiF:Mg,Cu,P(约2μGy)和LiF:Mg,Ti(>10μGy)。Al2O3:C的热释光峰温较低,对较长时间段(>30 d)的累积剂量,存在较明显的热释光衰退,剂量响应曲线偏离线性;LiF:Mg,Cu,P和LiF:Mg,Ti的发光峰温较高,数年内都很稳定。综合考虑灵敏度和稳定性,LiF:Mg,Cu,P更宜于低辐射场的累积剂量测量。

TZP/TiC/Al_2O_3陶瓷复合材料在模具中的应用

采用ＴＺＰ相变和ＴｉＣ颗粒共同增韧Ａｌ２Ｏ３，使ＴＺＰ／ＴｉＣ／Ａｌ２Ｏ３复合材料的抗弯强度σｆ和断裂韧度ＫＩＣ分别达到１１０６ＭＰａ和１１．８６ＭＰａｍ１／２。探讨了复合材料在用作螺旋丝拉拔模具时的磨损和破损行为，研究了ＴＺＰ和ＴｉＣ对模具磨损和破损性能的影响。当ＴｉＣ含量一定时，随ＴＺＰ含量增加，模具的耐磨损和抗破损性能得到明显改善，可以认为应力诱发ＴＺＰ相变、裂纹偏转与桥联、残余应力等增韧机制为减磨和抗破损机制。

Microstructure and evolution of(TiB_2+Al_2O_3)/NiAl composites prepared by self-propagation high-temperature synthesis

（TiB2＋Al2O3）/NiAl composites were synthesized by self-propagation high-temperature synthesis, and their phase compositions, microstructures and evolution modes were studied. The microstructures and shapes vary with the TiB2＋Al2O3 content in the NiAl matrix. TiB2 particles take a great variety of elementary shapes such as white bars, plates, herringbones, regular cubes and cuboids. These results outline a strategy of self-assembly processes in real time to build diversified microstructures. Some TiB2 grains in sizes of 2-5μm are embeded in Al2O3 clusters, while a small number of TiB2 particles disperse in the NiAl matrix. It is believed that the higher the TiB2＋Al2O3 content is, the more the regular shapes and homogeneous distributions of TiB2 and Al2O3 will be present in the NiAl matrix.

氧化反应对TiC_p/Al_2O_3陶瓷基复合材料表面裂纹及强度的影响

研究了不同温度下的高温氧化对 Ti Cp/ Al2 O3陶瓷复合材料表面裂纹及其强度的影响。结果表明 :在氧化温度为 10 0 0～ 140 0℃时 ,材料表面压痕裂纹出现不同程度自愈合现象 ,材料的抗弯强度明显提高。裂纹愈合机理主要为材料表面的氧化反应。热处理引起的应力松弛也有利于材料强度的提高 。

Hot deformation and processing maps of Al_2O_3/Al composites fabricated by flake powder metallurgy

The deformation behaviors of Al2O3/Al composites were investigated by compressive tests conducted at temperature of 300-450 °C and strain rates of 0.001-1.0 s-1 with Gleeble-1500 D thermal simulator system. The results show that the flow stress increases with increasing strain rate and decreasing temperature. The hyperbolic sine constitutive equation can describe the flow stress behavior of Al2O3/Al composites, and the deformation activation energy and constitutive equations were calculated. The processing maps of Al2O3/Al-2 μm and Al2O3/Al-1 μm composites at strain of 0.6 were obtained and the optimum processing domains are in ranges of 300-330 °C, 0.007-0.03 s-1 and 335-360 °C, 0.015-0.06 s-1 for hot working, respectively. The instability zones of flow behavior can also be recognized by the maps.

Thermodynamics on formation of C, Al_4C_3 and Al_2O_3 in AlCl disproportionation process in vacuum to produce aluminum

The formation conditions of C, Al4C3 and Al2O3 in the Al Cl disproportionation process in vacuum to produce aluminum was investigated by thermodynamics analysis. It is demonstrated that the required temperatures for the reactions to form these impurities, the disproportionation of CO and the reactions of metallic aluminum with CO, decrease with decreasing pressure. The lg pCO-1/T diagram of metallic aluminum-CO system agrees with the experimental results, indicating that the reaction rate is very high and this system in vacuum is approximately in equilibrium; therefore, the equilibrium diagram can be used to predict the possible reactions in this system in vacuum.

Preparation of Al_2O_3/Au nano-laminated composite coatings and their oxidation resistance on stainless steel

Al2O3/Au nano-laminated composite coatings were prepared by means of magnetron sputtering. The coating was compact and comprised of nano-laminated Al2O3 and Au layers. High temperature cyclic oxidation test was employed to investigate the oxidation resistance of the composite coatings. The results revealed that the applied Al2O3/Au nano-laminated composite coatings improved the oxidation and spallation resistance of the stainless steel substrate significantly. The mechanism accounting for oxidation resistance was related with the suppression of inward oxygen diffusion and selective oxidation of Cr in the substrate. The mechanism accounting for spallation resistance was attributed to the relaxation of thermal stress by the nano-laminated structure.

Effect of CuO particle size on synthesis temperature and microstructure of Al_2O_(3p)-Al composites from Al-CuO system

Al2O3p-Al composites were synthesized using an in-situ reaction in the 80%Al-20%CuO （mass fraction） system. The effects of the CuO particle size on the synthesis temperature and microstructure of the composites were investigated by various methods. The results indicate that the CuO particle size has a significant effect on the temperature at which the complete reaction in the Al-CuO system occurs：the temperature is 200 ℃ lower in the Al-CuO system containing CuO particles with sizes less than 6μm than that containing CuO particles with sizes less than 100μm. The interfacial bonding between Al2O3 particles and Al is not complete when the temperature is below a critical value. The morphology of the Al2O3 particles varies from ribbon-like shape to near spherical shape when the temperature is above a critical value. These two critical temperatures are affected by the particle size of CuO, and the critical temperature of the sample containing CuO particles with sizes less than 6μm is 100 ℃ lower than that of the sample containing CuO particles with sizes less than 100μm.

工艺参数对原位自生Al_2O_3-TiC_P/Al复合材料组织结构的影响

借助DSC、SEM、EDS、XRD等测试技术,对Al-TiO2-C体系合成的Al2O3-TiCp/Al复合材料的组织结构进行了详尽的分析,讨论了工艺参数对该复合材料微观组织结构的影响规律。结果表明,反应初始温度对复合材料的制备影响显著。当铝液温度为1100℃时,Al-TiO2-C体系反应结束后经石墨棒充分搅拌,可获得细小、弥散且均匀分布的Al2O3和TiC颗粒增强的铝基复合材料。