Optimization of Finishing Process and Energy Savings in Denim Textile Facility

Denim is widely accepted among exported textile products due to its aesthetics, appearance, and fashion. Practitioners employed several physical or chemical treatments to improve denim qualities in denim finishing operations. So, several treatment processes, including enzymatic, bleaching, singeing, heat set, and ozone finish, are used, which made this processing more energy consumption and time-consuming. Therefore, it is significant to investigate how changing the chemicals and raw ingredients could improve the finishing process, which is environmentally and economically beneficial for sustainable production practices in the denim finishing process. This study’s research design comprises an experimental investigation in a denim plant in Bangladesh. Two different fabrics were chosen to analyze, determining the potential savings of finishing on the denim fabrics’ performance characteristics. By deducting singeing and heat-set processes, the researchers ran an experimental process by maintaining the same length of fabric. Then, the impacts of finishing process optimization on the mechanical, thermal, and comfort parameters of drape, stiffness, and tear strength were examined. The study’s findings demonstrated that this experiment increased productivity and reduced the finishing unit’s energy consumption without compromising the denim fabrics’ quality. This study significantly impacts environmental sustainability by preserving limited energy resources and manufacturing denim finishing processes.

Research on the cooperative train control method in the metro system for energy saving

Purpose–To address the problem that the current train operation mode that train selects one of several offline pre-generated control schemes before the departure and operates following the scheme after the departure,energy-saving performance of the whole metro system cannot be guaranteed.Design/methodology/approach–A cooperative train control framework is formulated to regulate a novel train operation mode.The classic train four-phase control strategy is improved for generating specific energy-efficient control schemes for each train.An improved brute force(BF)algorithm with a two-layer searching idea is designed to solve the optimisation model of energy-efficient train control schemes.Findings–Case studies on the actual metro line in Guangzhou,China verify the effectiveness of the proposed train control methods compared with four-phase control strategy under different kinds of train operation scenarios and calculation parameters.The verification on the computation efficiency as well as accuracy of the proposed algorithm indicates that it meets the requirement of online optimisation.Originality/value–Most existing studies optimised energy-efficient train timetable or train control strategies through an offline process,which has a defect in coping with the disturbance or delays effectively and promptly during real-time train operation.This paper studies an online optimisation of cooperative train control based on the rolling optimisation idea,where energy-efficient train operation can be realised once train running time is determined,thus mitigating the impact of unpredictable operation situations on the energy-saving performance of trains.

Experimental study and energy saving analysis of a novel radiant ceiling heating system

In order to have an in-depth understanding of the metal ceiling radiant panel with capillary tubes, a radiant ceiling heating system is constructed to study the actual heating performance and thermal comfort by experiments. In addition, the energy saving potential of the novel heating system is discussed in terms of the COP （coefficient of performance） of the ground source heat pump and the exergy efficiency of the radiant terminal. The results indicate that the heating system shows high thermal stability and thermal comfort. When the system reaches a stable condition, the radiant heat transfer accounts for 62.7% of the total heat transfer, and the total heat transfer can meet the heating demands of most buildings. Compared to a radiant floor heating system, it offers advantages in a shorter preheating time, a lower supply water temperature and a stronger heating capability. The COP of the ground source heat pump is increased greatly when the supply water temperature is 28 to 33 ℃, and the exergy efficiency of the metal ceiling with capillary tubes is 1.6 times that of the radiant floor when the reference temperature is 5 ℃ The novel radiant ceiling heating system shows a tremendous energy saving potential.

Energy saving analysis of a hybrid ground-coupled heat pump project

A hybrid ground-coupled heat pump（HGCHP）project in Nanjing,China is chosen to analyze the building energy-consumption properties in terms of different control strategies,building envelope and the terminal air-conditioning system.The HGCHP uses a supplemental heat rejecter to dissipate extra thermal energy to guarantee underground soil heat balance.The software EnergyPlus is employed to simulate the project and design the heat flow of the cooling tower and the borehole heat exchanger（BHE）.Then two feasible control strategies for the cooling tower and the borehole heat exchanger are proposed.The energy-saving potential of the building envelope is analyzed in terms of the surface color of the wall/roof.With the same terminal system,it is found that in the cooling season the heat flow of the insulated building with black wall/roof is 1.2 times more than that with white wall/roof.With the same insulated building and gray wall/roof,it is concluded that the heat pump units for a primary air fan-coil system show an annual energy consumption increase of 44.7 GJ compared with a radiant floor system.

Energy Saving Cooperative Communication over Fading Channels with Relay Selection and Power Control

In order to save energy and make more efficient use of wireless channel, this article puts forward an energy saving cooperative relaying scheme which actuates the cooperative transmis- sion only when the feedback from the destination indicates failure of the direct transmission. The proposed scheme selects the optimal relay and its corresponding transmission power in each time slot based on channel condition and residual ener- gy with the objective of minimizing energy con- sumption and extending network lifetime. In the study, the f＇mite-state Markov channel model is used to characterize the correlation structure of channel fading in wireless networks, and the pro- cedure of relay selection and transmission power decision is formulated as a M arkov decision process. Numerical and simulation results show that the proposed scheme consumes less energy and prolongs the network lifetime.

CROSS LAYER COORDINATED ENERGY SAVING STRATEGY IN MANET

Mobile Ad hoc NETwork (MANET) consists of a set of mobile hosts which can operate independently without infrastructure base stations. Energy saving is a critical issue for MANET since most mobile hosts will operate on battery powers. A cross layer coordinated framework for energy saving is proposed in this letter. On-demand power management, physical layer and medium access control layer dialogue based multi-packet reception, mobile agent based topology discovery and topology control based transmit power-aware and battery power-aware dynamic source routing are some of new ideas in this framework.

Thermodynamic Analysis,Simulation and Optimization on Energy Savings of Ideal Internal Thermally Coupled Distillation Columns

Internal thermally coupled distillation columns (ITCDIC) are the frontier of distillation energy saving research. In this paper, a novel energy saving model of ideal ITCDIC and a simulation algorithm are presented,upon which a series of comparative studies on energy savings with conventional distillation columns are carried out. Furthermore, we present an optimization model of ideal ITCDIC, which can be used to achieve the maximum energy saving and find the optimal design parameters directly. The binary system of benzene-toluene is adopted for the illustrative example of simulation and optimization. The results show that the maximum energy saving of ITCDIC is 52.25% (compared with energy consumption of conventional distillation under the minimum reflux ratio operation); the optimal design parameters are obtained, where the rectifying section pressure and the feed thermal condition are Pr=0.3006 MPa and q=0.5107 respectively.

Optimum cutting speed of block-cutting machines in natural stones for energy saving

Energy consumption of block-cutting machines represents a major cost item in the processing of travertines and other natural stones. Therefore, determining the optimum sawing conditions for a particular stone is of major importance in the natural stone-processing industry. An experimental study was carried out utilizing a fully instrumented block-cutter to investigate the sawing performances of five different types of travertine blocks during cutting with a circular diamond saw. The sawing tests were performed in the down-cutting mode. Performance measurements were determined by measuring the cutting speed and energy consumption. Then, specific energy was determined. The one main cutting parameter, cutting speed, was varied in the investigation of optimum cutting performance. Furthermore, some physico-mechanical properties of file travertine blocks were determined in the laboratory. As a result, it is found that the energy consumption （specific energy） of block cutting machines is highly affected by cutting speed. It is determined that specific energy value usually decreases when cutting speed increases. When the cutting speed is higher than the determined value, the diamond saw can become stuck in the travertine block; this situation can be a problem for the block-cutting machine. As a result, the optimum cutting speed obtained for the travertine mines examined is approximately 1.5-2.0 m/min.

The Five-Year Plan: A new tool for energy saving and emissions reduction in China

China has achieved economic growth while great carbon emissions reduction in recent years. Amid China＇s effort to reduce emissions, the Five-Year Plans have guided and motivated local and foreign forces from the government, industries, and society to work together. This paper showed that a mediumehigh economic growth gate, industry structure adjustment, and energy structure adjustment, which are guaranteed under the Five-Year Plan, all contribute to energy saving in China. The economy entered a stable growing phase during the 12 th Five-Year Plan, while the economic growth rate declined to 7.8% from 11.2% in the 11 th Five-Year Plan. Simultaneously, the CO2 emissions growth rate declined from8.32%（2009-2012 mean） to 1.82%（2012-2014 mean）. Industrial structure adjustment canceled out nearly one-third of the CO2 emissions caused by economic growth. Under the 13 th Five-Year Plan, China will continue its energy saving efforts on the green development path, with greener quotas, a stricter implementation process, and more key projects.

Analysis of Power Matching on Energy Savings of a Pneumatic Rotary Actuator Servo-Control System

When saving energy in a pneumatic system,the problem of energy losses is usually solved by reducing the air supply pressure.The power-matching method is applied to optimize the air-supply pressure of the pneumatic system,and the energy-saving effect is verified by experiments.First,the experimental platform of a pneumatic rotary actuator servo-control system is built,and the mechanism of the valve-controlled cylinder system is analyzed.Then,the output power characteristics and load characteristics of the system are derived,and their characteristic curves are drawn.The employed air compressor is considered as a constant-pressure source of a quantitative pump,and the power characteristic of the system is matched.The power source characteristic curve should envelope the output characteristic curve and load characteristic curve.The minimum gas supply pressure obtained by power matching represents the optimal gas supply pressure.The comparative experiments under two different gas supply pressure conditions show that the system under the optimal gas supply pressure can greatly reduce energy losses.

Energy Consumption and Analysis on Energy Saving Measures at SINOPEC's Large Refineries

This article sums up the energy consumption of process units and the overall energy consumption of 10 Mt/a class refineries constructed or revamped in recent years. The energy saving measures adopted in design of these refineries are analyzed and discussed. Finally, this article also makes comments and puts forward recommendations on the objectives for energy conservation at refineries in the future.

Interaction of ions in water system containing copper-zinc alloy for boiler energy saving

Copper-zinc alloy element for boiler energy saving was put in the intake of simulated boiler system to investigate the interaction and transfer of ions in water system both theoretically and experimentally.The fouling was analyzed by scanning electron microscopy(SEM)and energy dispersive X-ray detector(EDX).The results show that the transfer of calcium and magnesium ions in heat-transfer-surface-water system is affected by zinc ions dissolved from the alloy because of primary battery reaction.Some calcium ions of calcium carbonate crystal are replaced by zinc ions,the growth of aragonite crystal nucleus is retarded,and the transition of calcium carbonate from aragonite to calcite is hampered.

Self-sustained Oscillation Pulsed Air Blowing System for Energy Saving

Currently, many studies have been made for years on dimensions of pneumatic nozzle, which influence the flow characteristic of blowing system. For the purpose of outputting the same blowing force, the supply pressure could be reduced by decreasing the ratio of length to diameter of nozzle. The friction between high speed air and pipe wall would be reduced if the nozzle is designed to be converging shape comparing with straight shape. But the volume flow and pressure, discussed in these studies, do not describe energy loss of the blowing system directly. Pneumatic power is an innovative principle to estimate pneumatic system’s energy consumption directly. Based on the above principle, a pulse blowing method is put forward for saving energy. A flow experiment is carried out, in which the high speed air flows from the pulse blowing system and continuous blowing system respectively to a plate with grease on top. Supply pressure and the volume of air used for removing the grease are measured to calculate energy consumption. From the experiment result, the pulse blowing system performs to conserve energy comparing with the continuous blowing system. The frequency and duty ratio of pulse flow influence the blowing characteristic. The pulse blowing system performs to be the most efficient at the specified frequency and duty ratio. Then a pneumatic self-oscillated method based on air operated valve is put forward to generate pulse flow. A simulation is made about dynamic modeling the air operated valve and calculating the motion of the valve core and output pressure. The simulation result verifies the system to be able to generate pulse flow, and predicts the key parameters of the frequency and duty ratio measured by experiment well. Finally, on the basis of simplifying and solution of the pulse blowing system’s mathematic model, the relationship between system’s frequency duty ratio and the dimensions of components is simply described with four algebraic equations. The system could be designed with specified frequency and duty ratio according to the four equations. This study provides theoretical basis for designing energy-saving air blowing system.

Technical Analysis of Energy Saving and Emission Reducing in China's Cement Industry Based on LEAP Model

[Objective] The study aimed at evaluating the ability to save energy and reduce CO2 emission in China＇s cement industry. [Method] Based on long-term energy alternative planning system software （LEAP）, ＂LEAP of China＇s cement industry＂ model was established to simulate energy conservation and emission reduction in China＇s cement industry from 2010 to 2040 in different technologic situations. E ResultJ To save ener- gy and reduce CO2 emissions, new dry process kiln has priority over other technologies or measures, followed by equipment enlargement, mechani- cal shaft kiln, power generation system based on waste heat, as well as high-efficiency and energy-saving grinding technology, and new prepara- tion technology. If all the advanced technologies and measures are adopted, energy consumption and C02 emissions can be reduced by about 40.76% and 42.97% respectively. [ Condusion] LEAP of model is suitable for analyzing energy saving and emission reducing in China＇s cement industry and other industrial fields.

Optimal energy saving in DC railway system withon-board energy storage system by using peak demand cutting strategy

A problem of peak power in DC-electrified railway systems is mainly caused by train power demand during acceleration.If this power is reduced,substation peak power will be significantly decreased.This paper presents a study on optimal energy saving in DC-electrified railway with on-board energy storage system(OBESS) by using peak demand cutting strategy under different trip time controls.The proposed strategy uses OBESS to store recovered braking energy and find an appropriated time to deliver the stored energy back to the power network in such a way that peak power of every substations is reduced.Bangkok Mass Transit System(BTS)-Silom Line in Thailand is used to test and verify the proposed strategy.The results show that substation peak power is reduced by63.49% and net energy consumption is reduced by 15.56%using coasting and deceleration trip time control.

Energy saving analysis of segment positioning in shield tunneling machine considering assembling path optimization

A motion parameter optimization method based on the objective of minimizing the total energy consumption in segment positioning was proposed for segment erector of shield tunneling machine. The segment positioning process was decomposed into rotation, lifting and sliding actions in deriving the energy calculation model of segment erection. The work of gravity was taken into account in the mathematical modeling of energy consumed by each actuator. In order to investigate the relationship between the work done by the actuator and the path moved along by the segment, the upward and downward directions as well as the operating quadrant of the segment erector were defined. Piecewise nonlinear function of energy was presented, of which the result is determined by closely coupled components as working parameters and some intermediate variables. Finally, the effectiveness of the optimization method was proved by conducting a case study with a segment erector for the tunnel with a diameter of 3 m and drawing comparisons between different assembling paths. The results show that the energy required by assembling a ring of segments along the optimized moving path can be reduced up to 5%. The method proposed in this work definitely provides an effective energy saving solution for shield tunneling machine.

Energy Saving and Emission Reduction Estimations of Electrified Railways in China

Based on the annual production data collected by the Statistic Center of the Ministry of Railways of the People＇s Republic of China, we calculated the energy saving and direct emission reductions of CO2, soot, SO2, CO, NOx and CnHm of electrified railways, and analyzed their dynamic characteristics during the period of 1975 2007. The results show that during this period, the annual mean values of energy saving is 1.23×10^6 tce, and direct emission reduction of CO2, soot, SO2, CO, NOx and CnHm are 4.267×10^6 t, 20.5×10^3 t, 3.0×10^3 t, 9.6×10^3 t, 67.9×10^3 t, and 6.9×10^3 t per year, respectively. The annual average increasing rates of energy saving is 139×10^3 tce, and direct emission reduction of CO2, soot, SO2, CO, NOx and CnHm are 483×10^3 t, 2.3×10^3 t, 0.34×10^3 t, 1.1×10^3 t, 7.7 ×10^3 t and 0.78×10^3 t per year, respectively. The electrified railways have played an important role in decreasing the energy consumption and air pollutant emissions of China＇s railway system. The results of this study could provide some reference knowledge for future reductions of energy consumption and waste gas emission in China＇s railway transportation.

A multi-objective train-scheduling optimization model considering locomotive assignment and segment emission constraints for energy saving

Energy saving and emission reduction for railway systems should not only be studied from a technical perspective but should also be focused on management and economics. On the basis of relevant trainscheduling models for train operation management, in this paper we introduce an extended multi-objective trainscheduling optimization model considering locomotive assignment and segment emission constraints for energy saving. The objective of setting up this model is to reduce the energy and emission cost as well as total passenger- time. The decision variables include continuous variables such as train arrival and departure time, and binary vari- ables such as locomotive assignment and segment occu- pancy. The constraints are concerned with train movement, trip time, headway, and segment emission, etc. To obtain a non-dominated satisfactory solution on these objectives, a fuzzy multi-objective optimization algorithm is employed to solve the model. Finally, a numerical example is performed and used to compare the proposed model with the existing model. The results show that the proposed model can reduce the energy consumption, meet exhausts emission demands effectively by optimal locomotive assignment, and its solution methodology is effective.

Numerical simulation of thermal process and energy saving of lime furnace

Based on the principle of thermal balance and material balance of lime furnace, the reaction and heat transfer process mathematical-physical model and the on-line monitoring model of the decomposition rate of limestone were set up. With this model, numerical simulation is used to analyze the effects of operational parameters on the process of lime calcining and to optimize it. By using visual basic program to communicate and program, the centralized management and automatic control of the lime furnace are realized. The software is put into practical production, which makes the lime furnace operate steadily and efficiently, and causes the increase in output and decrease in energy consumption.

Runtime Energy Savings Based on Machine Learning Models for Multicore Applications

To improve the power consumption of parallel applications at the runtime, modern processors provide frequency scaling and power limiting capabilities. In this work, a runtime strategy is proposed to maximize energy savings under a given performance degradation. Machine learning techniques were utilized to develop performance models which would provide accurate performance prediction with change in operating core-uncore frequency. Experiments, performed on a node (28 cores) of a modern computing platform showed significant energy savings of as much as 26% with performance degradation of as low as 5% under the proposed strategy compared with the execution in the unlimited power case.