To find a cost effective,high-precision and environmental friendly way of polishing for optical glass,a series of experiments were focused on about constrained abrasive fluid polishing. Since abrasive particles can re...To find a cost effective,high-precision and environmental friendly way of polishing for optical glass,a series of experiments were focused on about constrained abrasive fluid polishing. Since abrasive particles can repeatedly impact the workpiece in a multidirectional way with high energy, the constrained abrasive fluid polishing method for optical glass has been proposed based on the abrasive fluid machining theory and elastic emission machining theory. A constrained abrasive fluid polishing system was designed and developed to polish K9 glass samples. Results show that K9 glass obtains a high accuracy with less fluid. Experiments indicate that,in a more effective,high-precision and environmental friendly way,constrained abrasive fluid polishing is possible to improve the quality of workpiece surface compared with free abrasive fluid polishing. In the process of removing materials of constrained abrasive fluid polishing,it gives priority to removing the materials of high spot and the high frequency error of smooth local zone can be modified. The abrasive particles can repeatedly impact the workpiece in a multidirectional way,and there are certain relationship among surface quality,material removal rate, and parameters such as speed,clearance, angle, time and particle size. In the process of constrained abrasive fluid polishing, it shows a high material removal rate,and it needn't to clamp workpieces. As a result,it could improve the processing efficiency significantly. The research on constrained abrasive fluid polishing has a practical significance and practical value in industrial production.展开更多
A shear impact energy model （SIEM） of erosion suitable for both dilute and dense particle flows is pro- posed based on the shear impact energy of particles in discrete element method （DEM） simulations. A number of...A shear impact energy model （SIEM） of erosion suitable for both dilute and dense particle flows is pro- posed based on the shear impact energy of particles in discrete element method （DEM） simulations. A number of DEM simulations are performed to determine the relationship between the shear impact energy predicted by the DEM model and the theoretical erosion energy. Simulation results show that nearly one-quarter of the shear impact energy will be converted to erosion during an impingement. According to the ratio of the shear impact energy to the erosion energy, it is feasible to predict erosion from the shear impact energy, which can be accumulated at each time step for each impingement during the DEM simulation. The total erosion of the target surface can be obtained by summing the volume of material removed from each impingement. The proposed erosion model is validated against experiment and results show that the SIEM combined with DEM accurately predicts abrasive erosions.展开更多
文摘To find a cost effective,high-precision and environmental friendly way of polishing for optical glass,a series of experiments were focused on about constrained abrasive fluid polishing. Since abrasive particles can repeatedly impact the workpiece in a multidirectional way with high energy, the constrained abrasive fluid polishing method for optical glass has been proposed based on the abrasive fluid machining theory and elastic emission machining theory. A constrained abrasive fluid polishing system was designed and developed to polish K9 glass samples. Results show that K9 glass obtains a high accuracy with less fluid. Experiments indicate that,in a more effective,high-precision and environmental friendly way,constrained abrasive fluid polishing is possible to improve the quality of workpiece surface compared with free abrasive fluid polishing. In the process of removing materials of constrained abrasive fluid polishing,it gives priority to removing the materials of high spot and the high frequency error of smooth local zone can be modified. The abrasive particles can repeatedly impact the workpiece in a multidirectional way,and there are certain relationship among surface quality,material removal rate, and parameters such as speed,clearance, angle, time and particle size. In the process of constrained abrasive fluid polishing, it shows a high material removal rate,and it needn't to clamp workpieces. As a result,it could improve the processing efficiency significantly. The research on constrained abrasive fluid polishing has a practical significance and practical value in industrial production.
文摘A shear impact energy model （SIEM） of erosion suitable for both dilute and dense particle flows is pro- posed based on the shear impact energy of particles in discrete element method （DEM） simulations. A number of DEM simulations are performed to determine the relationship between the shear impact energy predicted by the DEM model and the theoretical erosion energy. Simulation results show that nearly one-quarter of the shear impact energy will be converted to erosion during an impingement. According to the ratio of the shear impact energy to the erosion energy, it is feasible to predict erosion from the shear impact energy, which can be accumulated at each time step for each impingement during the DEM simulation. The total erosion of the target surface can be obtained by summing the volume of material removed from each impingement. The proposed erosion model is validated against experiment and results show that the SIEM combined with DEM accurately predicts abrasive erosions.
