Rolling force and rolling moment are prime process parameter of external spline cold rolling. However, the precise theoretical formulae of rolling force and rolling moment are still very fewer, and the determination o...Rolling force and rolling moment are prime process parameter of external spline cold rolling. However, the precise theoretical formulae of rolling force and rolling moment are still very fewer, and the determination of them depends on experience. In the present study, the mathematical models of rolling force and rolling moment are established based on stress field theory of slip-line. And the isotropic hardening is used to improve the yield criterion. Based on MATLAB program language environment, calculation program is developed according to mathematical models established. The rolling force and rolling moment could be predicted quickly via the calculation program, and then the reliability of the models is validated by FEM. Within the range of module of spline m=0.5-1.5 mm, pressure angle of reference circle α=30.0°-45.0°, and number of spline teeth Z=19-54, the rolling force and rolling moment in rolling process （finishing rolling is excluded） are researched by means of virtualizing orthogonal experiment design. The results of the present study indicate that： the influences of module and number of spline teeth on the maximum rolling force and rolling moment in the process are remarkable; in the case of pressure angle of reference circle is little, module of spline is great, and number of spline teeth is little, the peak value of rolling force in rolling process may appear in the midst of the process; the peak value of rolling moment in rolling process appears in the midst of the process, and then oscillator weaken to a stable value. The results of the present study may provide guidelines for the determination of power of the motor and the design of hydraulic system of special machine, and provide basis for the farther researches on the precise forming process of external spline cold rolling.展开更多
In continuous casting rolling process, the deformed body is different from the hot rolling strip. The metal in casting rolling zone is first assumed to be viscous fluid and the mathematical model of casting rolling fo...In continuous casting rolling process, the deformed body is different from the hot rolling strip. The metal in casting rolling zone is first assumed to be viscous fluid and the mathematical model of casting rolling force is established, then the calculating formula for casting rolling torque is derived. In addition, considering the effects of deforming cone and appendant torque of rotary junctions sealing ring, the calculating model which accords with casting rolling condition is found out. Theoretical formula is proved by experiment.展开更多
Damping is critical for the roll motion response of a ship in waves. A common method for the assessment of damping in a ship’s rolling motion is to perform a free-decay experiment in calm water. In this paper, we pro...Damping is critical for the roll motion response of a ship in waves. A common method for the assessment of damping in a ship’s rolling motion is to perform a free-decay experiment in calm water. In this paper, we propose an approach for estimating nonlinear damping that involves a linear exponential analytical approximation of the experimental roll free-decay amplitudes, fol- lowed by parametric identification based on the asymptotic method. The restoring moment can be strongly nonlinear. To validate this method, we first analyzed numerically simulated roll free-decay data using rolling equations with two alternative parametric forms: linear-plus-quadratic and linear-plus-cubic damping. By doing so, we obtained accurate estimates of nonlinear damping coefficients, even for large initial roll amplitudes. Then, we applied the proposed method to real free-decay data obtained from a scale model of a bulk barrier, and found the simulated results to be in good agreement with the experimental data. Using only free-decay peak data, the proposed method can be used to estimate nonlinear roll-damping coefficients for conditions with a strongly nonlinear restoring moment and large initial roll amplitudes.展开更多
基金supported by National Natural Science Foundation of China (Grant No. 50675145)Shanxi Provincial Key Project of Science and Technology of China (Grant No. 2006031147)+1 种基金Shanxi Provincial Innovation Project for Graduate Students of China (Grant No. 20061027)Shanxi Provincial Key Project for Studied-abroad Returnee of China
文摘Rolling force and rolling moment are prime process parameter of external spline cold rolling. However, the precise theoretical formulae of rolling force and rolling moment are still very fewer, and the determination of them depends on experience. In the present study, the mathematical models of rolling force and rolling moment are established based on stress field theory of slip-line. And the isotropic hardening is used to improve the yield criterion. Based on MATLAB program language environment, calculation program is developed according to mathematical models established. The rolling force and rolling moment could be predicted quickly via the calculation program, and then the reliability of the models is validated by FEM. Within the range of module of spline m=0.5-1.5 mm, pressure angle of reference circle α=30.0°-45.0°, and number of spline teeth Z=19-54, the rolling force and rolling moment in rolling process （finishing rolling is excluded） are researched by means of virtualizing orthogonal experiment design. The results of the present study indicate that： the influences of module and number of spline teeth on the maximum rolling force and rolling moment in the process are remarkable; in the case of pressure angle of reference circle is little, module of spline is great, and number of spline teeth is little, the peak value of rolling force in rolling process may appear in the midst of the process; the peak value of rolling moment in rolling process appears in the midst of the process, and then oscillator weaken to a stable value. The results of the present study may provide guidelines for the determination of power of the motor and the design of hydraulic system of special machine, and provide basis for the farther researches on the precise forming process of external spline cold rolling.
文摘In continuous casting rolling process, the deformed body is different from the hot rolling strip. The metal in casting rolling zone is first assumed to be viscous fluid and the mathematical model of casting rolling force is established, then the calculating formula for casting rolling torque is derived. In addition, considering the effects of deforming cone and appendant torque of rotary junctions sealing ring, the calculating model which accords with casting rolling condition is found out. Theoretical formula is proved by experiment.
基金support from the National Natural Science Foundation of China (No. 5160 9224)the Major Program of National Natural Science Foundation of China (No. 51490675)the Fundamental Research Funds for the Central Universities (No. 201513056)
文摘Damping is critical for the roll motion response of a ship in waves. A common method for the assessment of damping in a ship’s rolling motion is to perform a free-decay experiment in calm water. In this paper, we propose an approach for estimating nonlinear damping that involves a linear exponential analytical approximation of the experimental roll free-decay amplitudes, fol- lowed by parametric identification based on the asymptotic method. The restoring moment can be strongly nonlinear. To validate this method, we first analyzed numerically simulated roll free-decay data using rolling equations with two alternative parametric forms: linear-plus-quadratic and linear-plus-cubic damping. By doing so, we obtained accurate estimates of nonlinear damping coefficients, even for large initial roll amplitudes. Then, we applied the proposed method to real free-decay data obtained from a scale model of a bulk barrier, and found the simulated results to be in good agreement with the experimental data. Using only free-decay peak data, the proposed method can be used to estimate nonlinear roll-damping coefficients for conditions with a strongly nonlinear restoring moment and large initial roll amplitudes.
基金This work was supported by the Active Control Rotor Technology Project(No.FKFB20231108055)the National Natural Science Foundation of China(No.11972181)the Postgraduate Research&Practice Innovation Program of Jiangsu Province(No.KYCX21_0228).
