Dynamic rheological characteristics of polypropylene (PP) filled with ultra-fine full-vulcanized powdered rubber (UFPR) composed of styrene-butadiene copolymer were studied through dynamic rheological measurements on ...Dynamic rheological characteristics of polypropylene (PP) filled with ultra-fine full-vulcanized powdered rubber (UFPR) composed of styrene-butadiene copolymer were studied through dynamic rheological measurements on an Advanced Rheometric Expansion System (ARES). A specific viscoelastic phenomenon, i.e. 'the second plateau', appeared at low frequencies, and exhibits a certain dependence on the amount of rubber particles and the dispersion state in the matrix. This phenomenon is attributed to the formation of aggregation structure of rubber particles. The analyses of Cole-Cole diagrams of the dynamic viscoelastic functions suggest that the heterogeneity of the composites is enhanced on increasing both particle content and temperature.展开更多
Cerium carbonate powders were produced in a submerged circulation impinging stream reactor (SCISR) from Ce(NO3)3· 6H2O. NH4HCO3 was used as a precipitant in the reaction. Cerium carbonate powders were roasted...Cerium carbonate powders were produced in a submerged circulation impinging stream reactor (SCISR) from Ce(NO3)3· 6H2O. NH4HCO3 was used as a precipitant in the reaction. Cerium carbonate powders were roasted to produce ultra-fine cerium dioxide (CeO2) powders. The optimal conditions of such production process were obtained by orthogonal and one-factor experiments. The results showed that ultra-fine and narrowly distributed cerium carbonate powders were produced under the optimal flowing conditions. The concentrations of Ce(NO3)3 and NH4HCO3 solutions were 02,5 and 0.3 mol · L^-1, respectively. The concentration of PEG4000 added in these two solutions was 4 g · L^-1. The stirring ratio, reaction temperature, feeding time, solution pH, reaction time and digestion time were 900 r · min^- 1,80 ℃, 20 min, 5 - 6, 5 min and 1 h, respectively. The final product, CeO2 powders, was obtained by roasting the produced cerium carbonate in air for 3 h at 500 ℃. The finally produced CeO2 powders were torispherical particles with a narrow size distribution of 0.8 -2.5 μm. The crystal structure of CeO2 powders belonged to cubic crystal system and its space point 5 group was OH^5-FM3M. Under optimal conditions, powders produced by SCISR were finer and more narrowly distributed than that by Stirred Tank Reactor (STR).展开更多
The ultra-fine chromic oxide powder was prepared by a novel gas-solid reduction reaction.Na2CrO4 was firstly reduced with hydrogen at 400-600 ℃.The obtained reduction products,mainly the mixture of NaCrO2 and sodium ...The ultra-fine chromic oxide powder was prepared by a novel gas-solid reduction reaction.Na2CrO4 was firstly reduced with hydrogen at 400-600 ℃.The obtained reduction products,mainly the mixture of NaCrO2 and sodium hydroxide(NaOH),were converted into chromic oxide through hydrolysis followed by calcination.The obtained chromic oxide product was characterized by powder X-ray diffraction(XRD) and SEM.The results show that the hydrolysis process of sodium chromite is the key step and lower reduction temperature helps intensify the hydrolysis process.展开更多
Sol-gel method was employed for the preparation of nanoscale tungsten powder. The effects of different preparation conditions on particle size were discussed and the optimum preparation condition was found. The produc...Sol-gel method was employed for the preparation of nanoscale tungsten powder. The effects of different preparation conditions on particle size were discussed and the optimum preparation condition was found. The products were characterized by X-ray diffraction, scan electron microscopy and so on. The results show that the intermediate is monoclinic WO3, its particle shape is approximately spherical, and the particle size distribution is narrow. The average particle size is about 60 nm. After deoxidization, WO3 turns into cubic tungsten powder with small particle size (average particle size about 120 nm) and narrow size distribution.展开更多
In this study, three kinds of modified ultra-fine ceramic powders marked A, B and C, which were prepared by each of three different modifiers mixing with a commercial SiC, were added to HT250 cast iron, respectively, ...In this study, three kinds of modified ultra-fine ceramic powders marked A, B and C, which were prepared by each of three different modifiers mixing with a commercial SiC, were added to HT250 cast iron, respectively, and the effects of the modified ultra-fine ceramic powders on microstructure, mechanical properties and wear resistance were studied. Metallographic examination, tensile test, scanning electron microscopy, and three-dimensional surface topography were applied to analyze and compare the samples containing modified powder with the original samples. The results showed that the most obvious modification effect among the powders was seen in the sample containing powder A, with the graphite and eutectic cells being refined, the tensile strength being increased by 36.9%, and the wear resistance being improved by 45.5% and 47.2% under loads of 150 N and 300 N, respectively. The improvements of mechanical properties and wear resistance in the HT250 cast iron with the modified ultra-fine ceramic powders were attributed to the synergistic effect of the grain refinement with the powder acting as a hard particle phase and the lubrication by the graphite.展开更多
The microstructure and properties of liquid-phase sintered 93W-4.9Ni-2.1Fe tungsten heavy alloys using ultra-fine tungsten powders (medium particle size of 700 nm) and original tungsten powders (medium particle size o...The microstructure and properties of liquid-phase sintered 93W-4.9Ni-2.1Fe tungsten heavy alloys using ultra-fine tungsten powders (medium particle size of 700 nm) and original tungsten powders (medium particle size of 3 μm) were investigated respectively. Commercial tungsten powders (original tungsten powders) were mechanically milled in a high-energy attritor mill for 35 h. Ultra-fine tungsten powders and commercial Ni, Fe powders were consolidated into green compacts by using CIP method and liquid-phase sintering at 1 465 ℃ for 30 min in the dissociated ammonia atmosphere. Liquid-phase sintered tungsten heavy alloys using ultra-fine tungsten powders exhibit full densification (above 99% in relative density) and higher strength and elongation compared with conventional liquid-phase sintered alloys using original tungsten powders due to lower sintering temperature at 1 465 ℃ and short sintering time. The mechanical properties of sintered tungsten heavy alloy are found to be mainly dependent on the particles size of raw tungsten powders and liquid-phase sintering temperature.展开更多
Ultra-fine CeO_2-ZrO_2 mixed oxide was successfully synthesized by wet-solid phase mechanochemical processing, Ce_2(CO_3)_3·8H_2O, ZrOCl_2·xH_2O and ammonia were used as reactants. It is found that the cryst...Ultra-fine CeO_2-ZrO_2 mixed oxide was successfully synthesized by wet-solid phase mechanochemical processing, Ce_2(CO_3)_3·8H_2O, ZrOCl_2·xH_2O and ammonia were used as reactants. It is found that the crystalline Ce_2(CO_3)_3·8H_2O and ZrOCl_2·xH_2O are changed to amorphous cerium and zirconium hydroxide precursor after milling with ammonia, and Ce_(0.15)Zr_(0.85)O_2 mixed oxide with pure tetragonal phase structure and medium particle size(D_(50))less than 1μm is formed by calcining precursor over 673 K. The XRD patterns indicate that the crystal unite size increases with rising calcining temperature due to crystal growth. However, the particle size and BET surface area of the Ce(Zr)O_2 mixed oxide decreases with rising calcining temperature, which may be attributed to the contract of particles and the vanish of holes inside grains.展开更多
Various compositions of the system BaxSr1-xTiO3 (BST) have been elaborated both as fine powders and ceramic monoliths, using the co-precipitation route within a warmed supersaturated solution of oxalic acid. The appro...Various compositions of the system BaxSr1-xTiO3 (BST) have been elaborated both as fine powders and ceramic monoliths, using the co-precipitation route within a warmed supersaturated solution of oxalic acid. The appropriate stoichiometry was determined from the mixtures of precisely titrated aqueous solutions of cations chlorides (SrCl2, BaCl2, and TiCl4). The reason of this process was to apply low sintering temperature in production of BST samples with ultra-fine powders. These powders primarily calcined at (850°C) for (5 hr) were used to elaborate ceramics after pellets sintering at (1200°C) during (8 hrs). Indeed, XRD patterns were confirmed that the samples are a pure phase and a perovskite cubic structural type at (x = 0, 0.5, 0.6). Whereas, (x = 0.7, 0.8, 0.9, 1) showed a tetragonal phase. There is agreement between the FTIR and XRD analysis, by the relation of the wave vector (K) and lattice constant. It was deduced a stimulated relation between (x) and (K). The results of TEM, they were clear that the lowest particle sizes investigated of BST powders nearly (36 - 50 nm).展开更多
Hydrogen thermal plasma jet was employed to prepare nano-sized boron powder with hydrogen reduction of BCI3. The maximum yield of nano-sized boron powders was about 50% with the operational conditions of H2/BCl3 of 4....Hydrogen thermal plasma jet was employed to prepare nano-sized boron powder with hydrogen reduction of BCI3. The maximum yield of nano-sized boron powders was about 50% with the operational conditions of H2/BCl3 of 4.5:1, total feed of 4.9 m3/h, and plasma power of 25 kW. The samples were analyzed by X-ray diffraction (XRD), field emission scanning electron microscopy (FE-SEM), and inductively coupled plasma - mass spectrometry (ICP-MS), inductively coupled plasma - atomic emission spectrometry (ICP-AES), inductive combustion infrared absorption (ICIA) and infrared thermal conductivity of oxygen and nitrogen analyzer (ITCA). The results show that the boron powders have different crystal structures with higher dispersion and purity. The average diameter is about 50 nm, and the purity is 90.29% or so. This new technology can use simple process to produce high quality boron powders, and is feasible for industrial production.展开更多
The grinding of ultra-fine talcum powder and its application in a polypropylene (PP) matrix were investigated. Ultra-fine talcum powder was prepared by adjusting the grinding parameters of the physical milling proce...The grinding of ultra-fine talcum powder and its application in a polypropylene (PP) matrix were investigated. Ultra-fine talcum powder was prepared by adjusting the grinding parameters of the physical milling process. The talcum powder exhibited polymodal distribution. The layered morphology of talcum particles in a horizontal sand mill was rarely damaged or destroyed. PP-talcum nanocomposites were prepared by melt blending using a twin-screw extruder. Nano talcum can be seen as a single particle, although it is not very apparent. The bending strength of talcum-filled PP was gradually increased by approximately 28%. The impact strength linearly decreased as the filler weight ratio increased. The overall maximum improvement in mechanical properties was recorded when the filler ratios increased from 15 wt% to 20 wt%.展开更多
To decrease the cement and SF content of RPC by using ultra-fine fly ash (UFFA) and steel slag powder (SS), the effect of these mineral admixtures on compressive strength of RPC were investigated. The experimental...To decrease the cement and SF content of RPC by using ultra-fine fly ash (UFFA) and steel slag powder (SS), the effect of these mineral admixtures on compressive strength of RPC were investigated. The experimental results indicate that the utilization of UFFA and SS in RPC is feasible and has prominent mechanical performance. The microstructure analysis (SEM and TG-DTG-DSC) demonstrated that the excellent mechanical properties of RPC containing SS and UFFA were mainly attributed to the sequential hydration filling effect of the compound system.展开更多
基金This work was supported by the National Science Fund for Distinguished Young Scholars of China (No.50125312) andSpecial Funds for Major State Basic Research Projects (No.G1999064800).
文摘Dynamic rheological characteristics of polypropylene (PP) filled with ultra-fine full-vulcanized powdered rubber (UFPR) composed of styrene-butadiene copolymer were studied through dynamic rheological measurements on an Advanced Rheometric Expansion System (ARES). A specific viscoelastic phenomenon, i.e. 'the second plateau', appeared at low frequencies, and exhibits a certain dependence on the amount of rubber particles and the dispersion state in the matrix. This phenomenon is attributed to the formation of aggregation structure of rubber particles. The analyses of Cole-Cole diagrams of the dynamic viscoelastic functions suggest that the heterogeneity of the composites is enhanced on increasing both particle content and temperature.
基金Project supported by the National Natural Science Foundation of China (50474022 and 50574069 )
文摘Cerium carbonate powders were produced in a submerged circulation impinging stream reactor (SCISR) from Ce(NO3)3· 6H2O. NH4HCO3 was used as a precipitant in the reaction. Cerium carbonate powders were roasted to produce ultra-fine cerium dioxide (CeO2) powders. The optimal conditions of such production process were obtained by orthogonal and one-factor experiments. The results showed that ultra-fine and narrowly distributed cerium carbonate powders were produced under the optimal flowing conditions. The concentrations of Ce(NO3)3 and NH4HCO3 solutions were 02,5 and 0.3 mol · L^-1, respectively. The concentration of PEG4000 added in these two solutions was 4 g · L^-1. The stirring ratio, reaction temperature, feeding time, solution pH, reaction time and digestion time were 900 r · min^- 1,80 ℃, 20 min, 5 - 6, 5 min and 1 h, respectively. The final product, CeO2 powders, was obtained by roasting the produced cerium carbonate in air for 3 h at 500 ℃. The finally produced CeO2 powders were torispherical particles with a narrow size distribution of 0.8 -2.5 μm. The crystal structure of CeO2 powders belonged to cubic crystal system and its space point 5 group was OH^5-FM3M. Under optimal conditions, powders produced by SCISR were finer and more narrowly distributed than that by Stirred Tank Reactor (STR).
基金Funded by the Key Program Project of the National Natural Science Foundation of China (No.50234040)the Major Project of the Knowledge Innovation Program of the Chinese Academy of Sciences (No.KCCX1-SW-22)
文摘The ultra-fine chromic oxide powder was prepared by a novel gas-solid reduction reaction.Na2CrO4 was firstly reduced with hydrogen at 400-600 ℃.The obtained reduction products,mainly the mixture of NaCrO2 and sodium hydroxide(NaOH),were converted into chromic oxide through hydrolysis followed by calcination.The obtained chromic oxide product was characterized by powder X-ray diffraction(XRD) and SEM.The results show that the hydrolysis process of sodium chromite is the key step and lower reduction temperature helps intensify the hydrolysis process.
文摘Sol-gel method was employed for the preparation of nanoscale tungsten powder. The effects of different preparation conditions on particle size were discussed and the optimum preparation condition was found. The products were characterized by X-ray diffraction, scan electron microscopy and so on. The results show that the intermediate is monoclinic WO3, its particle shape is approximately spherical, and the particle size distribution is narrow. The average particle size is about 60 nm. After deoxidization, WO3 turns into cubic tungsten powder with small particle size (average particle size about 120 nm) and narrow size distribution.
基金financially supported by the National Natural Science Foundation of China(grant no.51204028)
文摘In this study, three kinds of modified ultra-fine ceramic powders marked A, B and C, which were prepared by each of three different modifiers mixing with a commercial SiC, were added to HT250 cast iron, respectively, and the effects of the modified ultra-fine ceramic powders on microstructure, mechanical properties and wear resistance were studied. Metallographic examination, tensile test, scanning electron microscopy, and three-dimensional surface topography were applied to analyze and compare the samples containing modified powder with the original samples. The results showed that the most obvious modification effect among the powders was seen in the sample containing powder A, with the graphite and eutectic cells being refined, the tensile strength being increased by 36.9%, and the wear resistance being improved by 45.5% and 47.2% under loads of 150 N and 300 N, respectively. The improvements of mechanical properties and wear resistance in the HT250 cast iron with the modified ultra-fine ceramic powders were attributed to the synergistic effect of the grain refinement with the powder acting as a hard particle phase and the lubrication by the graphite.
文摘The microstructure and properties of liquid-phase sintered 93W-4.9Ni-2.1Fe tungsten heavy alloys using ultra-fine tungsten powders (medium particle size of 700 nm) and original tungsten powders (medium particle size of 3 μm) were investigated respectively. Commercial tungsten powders (original tungsten powders) were mechanically milled in a high-energy attritor mill for 35 h. Ultra-fine tungsten powders and commercial Ni, Fe powders were consolidated into green compacts by using CIP method and liquid-phase sintering at 1 465 ℃ for 30 min in the dissociated ammonia atmosphere. Liquid-phase sintered tungsten heavy alloys using ultra-fine tungsten powders exhibit full densification (above 99% in relative density) and higher strength and elongation compared with conventional liquid-phase sintered alloys using original tungsten powders due to lower sintering temperature at 1 465 ℃ and short sintering time. The mechanical properties of sintered tungsten heavy alloy are found to be mainly dependent on the particles size of raw tungsten powders and liquid-phase sintering temperature.
文摘Ultra-fine CeO_2-ZrO_2 mixed oxide was successfully synthesized by wet-solid phase mechanochemical processing, Ce_2(CO_3)_3·8H_2O, ZrOCl_2·xH_2O and ammonia were used as reactants. It is found that the crystalline Ce_2(CO_3)_3·8H_2O and ZrOCl_2·xH_2O are changed to amorphous cerium and zirconium hydroxide precursor after milling with ammonia, and Ce_(0.15)Zr_(0.85)O_2 mixed oxide with pure tetragonal phase structure and medium particle size(D_(50))less than 1μm is formed by calcining precursor over 673 K. The XRD patterns indicate that the crystal unite size increases with rising calcining temperature due to crystal growth. However, the particle size and BET surface area of the Ce(Zr)O_2 mixed oxide decreases with rising calcining temperature, which may be attributed to the contract of particles and the vanish of holes inside grains.
文摘Various compositions of the system BaxSr1-xTiO3 (BST) have been elaborated both as fine powders and ceramic monoliths, using the co-precipitation route within a warmed supersaturated solution of oxalic acid. The appropriate stoichiometry was determined from the mixtures of precisely titrated aqueous solutions of cations chlorides (SrCl2, BaCl2, and TiCl4). The reason of this process was to apply low sintering temperature in production of BST samples with ultra-fine powders. These powders primarily calcined at (850°C) for (5 hr) were used to elaborate ceramics after pellets sintering at (1200°C) during (8 hrs). Indeed, XRD patterns were confirmed that the samples are a pure phase and a perovskite cubic structural type at (x = 0, 0.5, 0.6). Whereas, (x = 0.7, 0.8, 0.9, 1) showed a tetragonal phase. There is agreement between the FTIR and XRD analysis, by the relation of the wave vector (K) and lattice constant. It was deduced a stimulated relation between (x) and (K). The results of TEM, they were clear that the lowest particle sizes investigated of BST powders nearly (36 - 50 nm).
基金supported in part by the National Centre of Analysis and Testing for Nonferrous Metal & Electronic Material for Elementary Analysis, Beijing, China
文摘Hydrogen thermal plasma jet was employed to prepare nano-sized boron powder with hydrogen reduction of BCI3. The maximum yield of nano-sized boron powders was about 50% with the operational conditions of H2/BCl3 of 4.5:1, total feed of 4.9 m3/h, and plasma power of 25 kW. The samples were analyzed by X-ray diffraction (XRD), field emission scanning electron microscopy (FE-SEM), and inductively coupled plasma - mass spectrometry (ICP-MS), inductively coupled plasma - atomic emission spectrometry (ICP-AES), inductive combustion infrared absorption (ICIA) and infrared thermal conductivity of oxygen and nitrogen analyzer (ITCA). The results show that the boron powders have different crystal structures with higher dispersion and purity. The average diameter is about 50 nm, and the purity is 90.29% or so. This new technology can use simple process to produce high quality boron powders, and is feasible for industrial production.
基金Funded by the Foundation of Shanghai Science and Technology Committee (Nos.10521100602, 10DZ2211400)Foundation of Guangdong Province (No.2011A090200082)China Postdoctoral Science Foundation, and Research Foundation for the Excellent Youth Scholars of Shanghai(No.SHU-10057)
文摘The grinding of ultra-fine talcum powder and its application in a polypropylene (PP) matrix were investigated. Ultra-fine talcum powder was prepared by adjusting the grinding parameters of the physical milling process. The talcum powder exhibited polymodal distribution. The layered morphology of talcum particles in a horizontal sand mill was rarely damaged or destroyed. PP-talcum nanocomposites were prepared by melt blending using a twin-screw extruder. Nano talcum can be seen as a single particle, although it is not very apparent. The bending strength of talcum-filled PP was gradually increased by approximately 28%. The impact strength linearly decreased as the filler weight ratio increased. The overall maximum improvement in mechanical properties was recorded when the filler ratios increased from 15 wt% to 20 wt%.
基金Funded by the Guide Project in National Science & Technology Pillar Program during the 10th Five-Year Plan Period (2003BA652C)
文摘To decrease the cement and SF content of RPC by using ultra-fine fly ash (UFFA) and steel slag powder (SS), the effect of these mineral admixtures on compressive strength of RPC were investigated. The experimental results indicate that the utilization of UFFA and SS in RPC is feasible and has prominent mechanical performance. The microstructure analysis (SEM and TG-DTG-DSC) demonstrated that the excellent mechanical properties of RPC containing SS and UFFA were mainly attributed to the sequential hydration filling effect of the compound system.