A preparation technology of MgO powder used in special silicon steel from hydromagnesite mineral has been developed. The preparation technology includes the following steps: (1) calcining the hydromagnesite at 700-...A preparation technology of MgO powder used in special silicon steel from hydromagnesite mineral has been developed. The preparation technology includes the following steps: (1) calcining the hydromagnesite at 700-750°C for 1.5-2 h; (2) hydrating the calcined hydromagnesite to be slurry containing the solid-liquid ratio of 15-20 g?L?1; (3) acquiring Mg(HCO3)2 solution by carbonating the slurry, the carbonation temperature, CO2 pressure, and end point PH value of carbonation are less than 40°C, 0.4-0.6 MPa, and 7 respectively during the carbonation process; (4) preparing precipitated basic magnesium carbonate by thermally decomposing the Mg(HCO3)2 solution at 90-100°C; (5) obtaining the MgO product by calcining the precipitated basic magnesium carbonate at 850-950°C for 30-60 min, and adopting flowing nitrogen during the cooling process. By using this technology, more than 80wt% magnesium in hydromagnesite mineral can be extracted, and high-performance MgO products used in special silicon steel can be ob- tained.展开更多
Blocking rockfalls directly by reinforced concrete(RC) flat sheds with thick sand cushions is an outdated method. Such conventional sheds typically accumulate rock heavily, and become progressively damaged and are dif...Blocking rockfalls directly by reinforced concrete(RC) flat sheds with thick sand cushions is an outdated method. Such conventional sheds typically accumulate rock heavily, and become progressively damaged and are difficult to repair, and are very costly. To address these problems, we propose a new structure called a Graded Dissipating Inclined Steel Rock(GDISR) shed that utilizes the graded energy dissipation method. Here, we study the dynamic response of the GDISR shed with model test and numerical simulation, and give its optimization design combining with a practical engineering case. Our results show that the optimized modular E-block and corrugated steel tube can deform to sufficiently absorb the energy of different impact intensities. This efficiently and economically provides GDISR sheds with two security lines. Compared with conventional RC sheds, GDISR sheds with optimal incline have a more efficient anti-impact function, are faster and easier to repair, and are much simpler and cheaper to build.展开更多
This paper presents isothermal uniaxial compression test results of M300 grade maraging steel over a wide range of temperatures(900 e1200℃) and strain rates(0.001 e100 s^(-1)) to examine hot deformability and concurr...This paper presents isothermal uniaxial compression test results of M300 grade maraging steel over a wide range of temperatures(900 e1200℃) and strain rates(0.001 e100 s^(-1)) to examine hot deformability and concurrent microstructural evolution. Processing map is generated and indicated the optimum processing parameters in the temperature range of 1125℃-1200℃ and strain rate range of 0.001 e0.1 s^(-1). High values of the efficiency of power dissipation, microstructural observations and EBSD results indicate softening mechanism to be the occurrence of dynamic recrystallisation. Material constants in a constitutive relation are evaluated from the flow stress data useful in computer modelling.展开更多
Aluminum/steel electric transition joints (ETJs) are used in aluminum reduction cell for the purpose of welding aluminum rod and steel bracket components. Solid state welding process used for joining aluminum and stee...Aluminum/steel electric transition joints (ETJs) are used in aluminum reduction cell for the purpose of welding aluminum rod and steel bracket components. Solid state welding process used for joining aluminum and steel at the electric transition joints have the drawbacks of cracking and separation at the interface surfaces. Cracking and separation at the electric transition joints are caused by the stress singularities that developed due to the mismatch in thermal and mechanical properties of each material. To overcome the drawback of electric transition joints, aluminum/steel functionally graded may be used as electric transition joints or proposed. Therefore manufacturing and investigation of aluminum/steel functionally graded materials fabricated by powder metallurgy process were carried out through the current work. Different samples with different layers of aluminum/steel functionally graded materials were compacted using steel die and punch at the same compacted pressure and sintered temperature. After investigating the different samples of aluminum/steel functionally graded materials under different fabrication conditions, the suitable fabrication regime was determined with the aid of microscopic observations.展开更多
In this paper, an experimental and analytical study of two half-scale steel X-braced flames with equal nominal shear strength under cyclic loading is described. In these tests, all members except the braces are simila...In this paper, an experimental and analytical study of two half-scale steel X-braced flames with equal nominal shear strength under cyclic loading is described. In these tests, all members except the braces are similar. The braces are made of various steel grades to monitor the effects of seismic excitation. Internal stiffeners are employed to limit the local buckling and increase the fracture life of the steel bracing. A heavy central core is introduced at the intersection of the braces to decrease their effective length. Recent seismic specifications are considered in the design of the X-braced frame members to verify their efficiency. The failure modes of the X-braced frames are also illustrated. It is observed that the energy dissipation capacity, ultimate load capacity and ductility of the system increase considerably by using lower grade steel and proposed detailing. Analytical modeling of the specimens using nonlinear finite element software supports the experimental findings.展开更多
The bogie made of Grade B+ steel is one of the most important parts of heavy haul trains. Some accidents were found to be the result of fracture failure of the bogies. It is very important to find the reason why the f...The bogie made of Grade B+ steel is one of the most important parts of heavy haul trains. Some accidents were found to be the result of fracture failure of the bogies. It is very important to find the reason why the fracture failure occurred. Because Al was added for the final deoxidation during the smelting process of the Grade B+Steel, residual Al existed to some extent in the castings. High residual Al content in the bogie casting was presumed to be the reason for the fracture. In this work, the influence of residual Al content in the range of 0.015wt.% to 0.3wt.% on the microstructure and mechanical properties of the Grade B+ Steel was studied. The experimental results showed that when the residual Al content is between 0.02wt.% and 0.20wt.%, the mechanical properties of the steel meet the requirements of technical specification for heavy haul train parts, and the fracture is typical plastic fractures. If the residual Al content is less than 0.02wt.%, the microstructures are coarse, and the mechanical properties can not meet the demand of bogie steel castings. When the residual Al content is more than 0.2wt.%, the elongation, reduction of area, and low-temperature impact energy markedly deteriorate. The fracture mode then changes from plastic fracture to cleavage brittle fracture. Therefore, the amount of Al addition for the final deoxidation during the smelting process must be strictly controlled. The optimum addition amount needs to be controlled within the range of 0.02wt.% to 0.20wt.% for the Grade B+Steel.展开更多
This study was conducted to understand the relationship between various critical temperatures and the stability of the secondary phases inside the heat-affected-zone(HAZ)of welded Grade 91(Gr.91)steel parts.Type IV cr...This study was conducted to understand the relationship between various critical temperatures and the stability of the secondary phases inside the heat-affected-zone(HAZ)of welded Grade 91(Gr.91)steel parts.Type IV cracking has been observed in the HAZ,and it is widely accepted that the stabilities of the secondary phases in Gr.91 steel are critical to the creep resistance,which is related to the crack failure of this steel.In this work,the stabilities of the secondary phases,including those of the M23C6,MX,and Z phases,were simulated by computational thermodynamics.Equilibrium cooling and Scheil simulations were carried out in order to understand the phase stability in welded Gr.91 steel.The effect of four critical temperatures—that is,Acl(the threshold temperature at which austenite begins to form),Ac3(the threshold temperature at which ferrite is fully transformed into austenite),and the M23C6 and Z phase threshold temperatures—on the thickness of the HAZ and phase stability in the HAZ is discussed.Overall,the simulations presented in this paper explain the mechanisms that can affect the creep resistance of Gr.91 steel,and can offer a possible solution to the problem of how to increase creep resistance at elevated temperatures by optimizing the steel composition,welding,and heat treatment process parameters.The simulation results from this work provide guidance for future alloy development to improve creep resistance in order to prevent type IV cracking.展开更多
The light weight heat treated B-grade bulletproof steel was developed through composition design and optimization based on multiplex alloying,multiplex micro-alloying design ideas and complex phase structure strengthe...The light weight heat treated B-grade bulletproof steel was developed through composition design and optimization based on multiplex alloying,multiplex micro-alloying design ideas and complex phase structure strengthening theory.The puzzle how to avoid the quenching deformation problem of super high strength thin sheet was solved through heat treatment in a die with a set of cooling system.Such B-grade bulletproof steel plate has fine tempered lath martensite structure.The shooting and certification test results showed that the shoot resistance of B-grade bulletproof steel plate can meet the protection demand of Protection specification for cash carrying vehicles(GA 164—2005).In comparison with B-grade bulletproof steel plate made by one of the companies in Sweden,the weight of the developed B-grade bulletproof steel plate can be decreased by 8 %under the same shoot resistance condition.It will be meaningful for cash truck and anti-hijacking vehicle to realize light weight,energy conservation and emission reduction.展开更多
The development, production and application of top high-grade non-grain-oriented (NGO) silicon steels at Baosteel were introduced in this paper. Top high grades refer to the highest grades in the intemational silico...The development, production and application of top high-grade non-grain-oriented (NGO) silicon steels at Baosteel were introduced in this paper. Top high grades refer to the highest grades in the intemational silicon steel product standard and above. B35A230 and B50A250 were developed at Baosteel in 2009 and have been used in inverter compressors for air-conditioners, small transformers and big hydropower generators in the Three Gorges project. Small- batch production of B35A210 and B50A230, which exceed the highest grades listed in the intemational silicon steel product standard,began in 2010. That was a breakthrough in the silicon steel making history in China. Presently,Baosteel' s high- grade NGO products have passed the strict qualifications of the three major electric power equipment manufacturers in China and the leading international power equipment suppliers like ALSTOM, GE, SIEMENS, VESTAS, etc. These products are characterized by low iron loss, low anisotropy, good punchability and a high lamination factor. They have been used in the 770 MW hydropower generator at Xiluodu Power Station in the three gorges area, 1 000 MW thermal power generators and 2.5 MW wind power generators.展开更多
In this paper,the high speed tension experiments have been performed on ultra high strength bulletproof steel.The specimen were cut from B-grade bulletproof steel sheet after hard-module quenching with thickness of 2....In this paper,the high speed tension experiments have been performed on ultra high strength bulletproof steel.The specimen were cut from B-grade bulletproof steel sheet after hard-module quenching with thickness of 2.3 mm.The mechanical properties at strain rates of 0.001 s-1,0.01 s-1,0.1 s-1and 1 s-1were carried out on MTS810,while those at higher strain rates of 200 s-1,500 s-1and 1 000 s-1were tested on HTM5020 high speed tension tester and Hopkinson bar.The data from the high speed tension experiments were fitted via Johnson-Cook constitutive equation,and the fracture surface of each specimen was analyzed by scanning electron microscope(SEM).The results indicate that,the shoot resistance capability of bulletproof steel is closely related to its strength,thickness and flow behaviors under high strain rate.The shoot resistance will be improved in the case of higher strength and better matching between strength and elongation.The Johnson-Cook constitutive equation fitted via experimental data provides fundament to numerical simulation.With the increase of strain rate,the size and depth of dimple trend to decrease and the depth of dimple changes less in steel with lower strength and higher elongation.The SEM analysis of fracture aspect is of benefit for further understanding of deformation and fracture mode under high strain rate.展开更多
基金the Science and Technology Program Project of Hunan Province, China (No.06SK2011).
文摘A preparation technology of MgO powder used in special silicon steel from hydromagnesite mineral has been developed. The preparation technology includes the following steps: (1) calcining the hydromagnesite at 700-750°C for 1.5-2 h; (2) hydrating the calcined hydromagnesite to be slurry containing the solid-liquid ratio of 15-20 g?L?1; (3) acquiring Mg(HCO3)2 solution by carbonating the slurry, the carbonation temperature, CO2 pressure, and end point PH value of carbonation are less than 40°C, 0.4-0.6 MPa, and 7 respectively during the carbonation process; (4) preparing precipitated basic magnesium carbonate by thermally decomposing the Mg(HCO3)2 solution at 90-100°C; (5) obtaining the MgO product by calcining the precipitated basic magnesium carbonate at 850-950°C for 30-60 min, and adopting flowing nitrogen during the cooling process. By using this technology, more than 80wt% magnesium in hydromagnesite mineral can be extracted, and high-performance MgO products used in special silicon steel can be ob- tained.
基金supported by the National Key Basic Research Program of China(2016YFB0201003)the National Natural Science Foundation of China(41672356)the 135 Strategic Program of the Institute of Mountain Hazards and Environment,CAS(SDS-135-1704)
文摘Blocking rockfalls directly by reinforced concrete(RC) flat sheds with thick sand cushions is an outdated method. Such conventional sheds typically accumulate rock heavily, and become progressively damaged and are difficult to repair, and are very costly. To address these problems, we propose a new structure called a Graded Dissipating Inclined Steel Rock(GDISR) shed that utilizes the graded energy dissipation method. Here, we study the dynamic response of the GDISR shed with model test and numerical simulation, and give its optimization design combining with a practical engineering case. Our results show that the optimized modular E-block and corrugated steel tube can deform to sufficiently absorb the energy of different impact intensities. This efficiently and economically provides GDISR sheds with two security lines. Compared with conventional RC sheds, GDISR sheds with optimal incline have a more efficient anti-impact function, are faster and easier to repair, and are much simpler and cheaper to build.
文摘This paper presents isothermal uniaxial compression test results of M300 grade maraging steel over a wide range of temperatures(900 e1200℃) and strain rates(0.001 e100 s^(-1)) to examine hot deformability and concurrent microstructural evolution. Processing map is generated and indicated the optimum processing parameters in the temperature range of 1125℃-1200℃ and strain rate range of 0.001 e0.1 s^(-1). High values of the efficiency of power dissipation, microstructural observations and EBSD results indicate softening mechanism to be the occurrence of dynamic recrystallisation. Material constants in a constitutive relation are evaluated from the flow stress data useful in computer modelling.
文摘Aluminum/steel electric transition joints (ETJs) are used in aluminum reduction cell for the purpose of welding aluminum rod and steel bracket components. Solid state welding process used for joining aluminum and steel at the electric transition joints have the drawbacks of cracking and separation at the interface surfaces. Cracking and separation at the electric transition joints are caused by the stress singularities that developed due to the mismatch in thermal and mechanical properties of each material. To overcome the drawback of electric transition joints, aluminum/steel functionally graded may be used as electric transition joints or proposed. Therefore manufacturing and investigation of aluminum/steel functionally graded materials fabricated by powder metallurgy process were carried out through the current work. Different samples with different layers of aluminum/steel functionally graded materials were compacted using steel die and punch at the same compacted pressure and sintered temperature. After investigating the different samples of aluminum/steel functionally graded materials under different fabrication conditions, the suitable fabrication regime was determined with the aid of microscopic observations.
文摘In this paper, an experimental and analytical study of two half-scale steel X-braced flames with equal nominal shear strength under cyclic loading is described. In these tests, all members except the braces are similar. The braces are made of various steel grades to monitor the effects of seismic excitation. Internal stiffeners are employed to limit the local buckling and increase the fracture life of the steel bracing. A heavy central core is introduced at the intersection of the braces to decrease their effective length. Recent seismic specifications are considered in the design of the X-braced frame members to verify their efficiency. The failure modes of the X-braced frames are also illustrated. It is observed that the energy dissipation capacity, ultimate load capacity and ductility of the system increase considerably by using lower grade steel and proposed detailing. Analytical modeling of the specimens using nonlinear finite element software supports the experimental findings.
基金financially supported by the Heilongjiang Province Natural Science Foundation(QC2010110)
文摘The bogie made of Grade B+ steel is one of the most important parts of heavy haul trains. Some accidents were found to be the result of fracture failure of the bogies. It is very important to find the reason why the fracture failure occurred. Because Al was added for the final deoxidation during the smelting process of the Grade B+Steel, residual Al existed to some extent in the castings. High residual Al content in the bogie casting was presumed to be the reason for the fracture. In this work, the influence of residual Al content in the range of 0.015wt.% to 0.3wt.% on the microstructure and mechanical properties of the Grade B+ Steel was studied. The experimental results showed that when the residual Al content is between 0.02wt.% and 0.20wt.%, the mechanical properties of the steel meet the requirements of technical specification for heavy haul train parts, and the fracture is typical plastic fractures. If the residual Al content is less than 0.02wt.%, the microstructures are coarse, and the mechanical properties can not meet the demand of bogie steel castings. When the residual Al content is more than 0.2wt.%, the elongation, reduction of area, and low-temperature impact energy markedly deteriorate. The fracture mode then changes from plastic fracture to cleavage brittle fracture. Therefore, the amount of Al addition for the final deoxidation during the smelting process must be strictly controlled. The optimum addition amount needs to be controlled within the range of 0.02wt.% to 0.20wt.% for the Grade B+Steel.
基金This material is based upon work supported by the US Department of Energy(DOE)(DE-FE0027800).The authors would like to thank the DOE National Energy Technology Laboratory program managers,Dr.Karol Schrems and Dr.Jessica Mullen,and Dr.Wei Zhang from Ohio State University,for their support and guidance.
文摘This study was conducted to understand the relationship between various critical temperatures and the stability of the secondary phases inside the heat-affected-zone(HAZ)of welded Grade 91(Gr.91)steel parts.Type IV cracking has been observed in the HAZ,and it is widely accepted that the stabilities of the secondary phases in Gr.91 steel are critical to the creep resistance,which is related to the crack failure of this steel.In this work,the stabilities of the secondary phases,including those of the M23C6,MX,and Z phases,were simulated by computational thermodynamics.Equilibrium cooling and Scheil simulations were carried out in order to understand the phase stability in welded Gr.91 steel.The effect of four critical temperatures—that is,Acl(the threshold temperature at which austenite begins to form),Ac3(the threshold temperature at which ferrite is fully transformed into austenite),and the M23C6 and Z phase threshold temperatures—on the thickness of the HAZ and phase stability in the HAZ is discussed.Overall,the simulations presented in this paper explain the mechanisms that can affect the creep resistance of Gr.91 steel,and can offer a possible solution to the problem of how to increase creep resistance at elevated temperatures by optimizing the steel composition,welding,and heat treatment process parameters.The simulation results from this work provide guidance for future alloy development to improve creep resistance in order to prevent type IV cracking.
文摘The light weight heat treated B-grade bulletproof steel was developed through composition design and optimization based on multiplex alloying,multiplex micro-alloying design ideas and complex phase structure strengthening theory.The puzzle how to avoid the quenching deformation problem of super high strength thin sheet was solved through heat treatment in a die with a set of cooling system.Such B-grade bulletproof steel plate has fine tempered lath martensite structure.The shooting and certification test results showed that the shoot resistance of B-grade bulletproof steel plate can meet the protection demand of Protection specification for cash carrying vehicles(GA 164—2005).In comparison with B-grade bulletproof steel plate made by one of the companies in Sweden,the weight of the developed B-grade bulletproof steel plate can be decreased by 8 %under the same shoot resistance condition.It will be meaningful for cash truck and anti-hijacking vehicle to realize light weight,energy conservation and emission reduction.
文摘The development, production and application of top high-grade non-grain-oriented (NGO) silicon steels at Baosteel were introduced in this paper. Top high grades refer to the highest grades in the intemational silicon steel product standard and above. B35A230 and B50A250 were developed at Baosteel in 2009 and have been used in inverter compressors for air-conditioners, small transformers and big hydropower generators in the Three Gorges project. Small- batch production of B35A210 and B50A230, which exceed the highest grades listed in the intemational silicon steel product standard,began in 2010. That was a breakthrough in the silicon steel making history in China. Presently,Baosteel' s high- grade NGO products have passed the strict qualifications of the three major electric power equipment manufacturers in China and the leading international power equipment suppliers like ALSTOM, GE, SIEMENS, VESTAS, etc. These products are characterized by low iron loss, low anisotropy, good punchability and a high lamination factor. They have been used in the 770 MW hydropower generator at Xiluodu Power Station in the three gorges area, 1 000 MW thermal power generators and 2.5 MW wind power generators.
文摘In this paper,the high speed tension experiments have been performed on ultra high strength bulletproof steel.The specimen were cut from B-grade bulletproof steel sheet after hard-module quenching with thickness of 2.3 mm.The mechanical properties at strain rates of 0.001 s-1,0.01 s-1,0.1 s-1and 1 s-1were carried out on MTS810,while those at higher strain rates of 200 s-1,500 s-1and 1 000 s-1were tested on HTM5020 high speed tension tester and Hopkinson bar.The data from the high speed tension experiments were fitted via Johnson-Cook constitutive equation,and the fracture surface of each specimen was analyzed by scanning electron microscope(SEM).The results indicate that,the shoot resistance capability of bulletproof steel is closely related to its strength,thickness and flow behaviors under high strain rate.The shoot resistance will be improved in the case of higher strength and better matching between strength and elongation.The Johnson-Cook constitutive equation fitted via experimental data provides fundament to numerical simulation.With the increase of strain rate,the size and depth of dimple trend to decrease and the depth of dimple changes less in steel with lower strength and higher elongation.The SEM analysis of fracture aspect is of benefit for further understanding of deformation and fracture mode under high strain rate.