In-situ reactive compatibilization of HDPE/GTR blends by dicumyl peroxide and phenolic resin without catalyst

In-situ reactive compatibilization of high-density polyethylene （HDPE）/ground tire rubber （GTR） blends by dicumyl peroxide （DCP） and HY-2045 - a kind of thermoplastic phenolic resin without catalyst was investigated by studying the mor-phology, stress and strain behavior, dynamic mechanical properties and crystallization performance of the blends. Scanning e-lectron microscopy （SEM） results show that there are a lot of fibrous materials distributing in the interface, which connects the dispersed phase with the matrix and obtains better interfacial strength for prominent mechanical properties. The addition of compatibilizers results in the decrease of crystallinity of the blends and the disappearance of an obvious yield phenomenon, which was proved by the differential scanning calorimeter （DSC） test and X-ray diffraction （XRD） characterization Although the crystallinity of the blends decreases,the tensile strength and tensile strain of the blends significantly increases, especially for the HDPE/GTR/DCP/HY-2045 blends, which is possibly attributed to the good compatibility of the blends owing to the in-situ interface crosslinking. In addition, it is found that the compatibilizing HDPE/GTR blends shows a higher tan^ peak temperature and a broaden transition peak for GTR phase.

Compatibilization of PBT/PP Blends by Adding Side-chain Liquid Crystalline Ionomer with Quaternary Pyridinium Groups

A side-chain liquid crystalline ionomer（SLCI） was synthesized by grafting copolymerization of 4-（4-ethoxybenzoyloxy）-4＇-allyloxybiphenyl and N-allyl-pyridium bromide on polymethylhydrosiloxane. The SLCI was blended with polypropylene（PP） and polybutylene terephthalate（PBT） by melt mixing. The thermal behavior, liquid crystalline properties, morphological structure, and mechanical properties of the blends were investigated by differential scanning calorimetry（DSC）, polarizing optical microscopy（POM）, scanning electron microscopy（SEM）, and tensile measurement. When a proper amount of SLCI was added, fine configurations were formed in the PBT/PP/SLCI blend system, and the mechanical properties were improved due to improved adhesion at the interface. When excess SLCI was added, an inhomogeneous structure resulted, which caused the mechanical properties to deteriorate.

CROSSLINKING AND COMPATIBILIZATION IN BLENDS OF POLYSTYRENE AND POLYETHYLENE

This paper investigated the influences of butadiene rubber (BR) and dicumyl peroxide (DCP) on thermal and rheological behaviour, morphology and mechanical properties of PS/LLDPE/SBS blend. Addition of DCP alone was found to decrease the mechanical properties of PS/LLDPE/SBS blend due to the decomposition of PS. When BR was added together with DCP, it is found that the co-crosslinking of BR, SBS and PE takes place, and the decomposition of PS is reduced simultaneously because of the consumption of the free radicals in the crosslinking process. Synergism was thus realised which resulted in the improvement of the ductility of blend.

EFFECTS OF STYRENE-ETHYLENE/PROPYLENE DIBLOCK COPOLYMER (SEP) ON THE COMPATIBILIZATION OF PP/PS BLENDS

The effects of styrene-ethylene/propylene (SEP) diblock copolymer on the morphology and mechanical propertiesof polypropylene/polystyrene (PP/PS) blends were investigated. The results showed that SEP diblock copolymer, acting as acompatibilizer in PP/PS immiscible blends, can diminish the coalescence of the dispersed particles, reduce their averageparticle size, change their phase morphologies significantly, and increase the mechanical properties. It was found that SEP has better compatibilization effects on the PP/PS (20/80) blends.

Reactive Compatibilization of Short-Fiber Reinforced Poly(lactic acid)Biocomposites

Poor interfacial adhesion between biobased thermoplastics and natural fibers is recognized as a major drawback for biocomposites.To be applicable for the large-scale production,a simple method to handle is of importance.This work presented poly(lactic acid)(PLA)reinforced with short-fiber and three reactive agents including anhydride and epoxide groups were selected as compatibilizers.Biocomposites were prepared by one-step meltmixing methods.The influence of reactive agents on mechanical,dynamic mechanical properties and morphology of PLA biocomposites were investigated.Tensile strength and storage modulus of PLA biocomposites incorporated with epoxide-based reactive agent was increased 13.9%and 37.4%compared to non-compatibilized PLA biocomposite,which was higher than adding anhydride-based reactive agent.SEM micrographs and Molau test exhibited an improvement of interfacial fiber-matrix adhesion in the PLA biocomposites incorporated with epoxide-based reactive agent.FTIR revealed the chemical reaction between the fiber and PLA with the presence of epoxide-based reactive agents.

IN SITU COMPATIBILIZATION OF LDPE/NYLON-6 BLEND USING LOW MOLECULAR WEIGHT INTERFACIAL AGENT AS A CHEMICAL COMPATIBILIZER

In situ, compatibilization of low density polyethylene (LDPE) (30%) and nylon-6 (70%) blends through one-step reactive extrusion using t-BuOOH as an initiator and low molecular weight interfacial agents as compatibilizers was studied. The compatibilizer contained a long chain hydrocarbon, double bond and two polar functional groups which was capable of reacting with both LDPE and nylon-6 in the presence of initiator to form a copolymer at the interface of the two polymer phases. The extruded blends exhibited significant enhancement in their compatibility based on morphological, thermal analysis and mechanical studies. The effect of the hydrocarbon chain length and structure of the functional group of the compatibilizer was also examined. It was found that blends prepared by using the compatibilizer containing longer hydrocarbon chain and amide group had better mechanical properties.

Superior Toughened Biodegradable Poly(L-lactic acid)-based Blends with Enhanced Melt Strength and Excellent Low-temperature Toughness via In situ Reaction Compatibilization

The toughened poly(L-lactic acid)/poly(butylene succinate-butylene terephthalate)(PLLA/PBST) blend with enhanced melt strength and excellent low temperature toughness and strength was prepared by melt compounding through in situ compatibilization reaction in presence of multifunctional epoxy compound(ADR).The PLLA/PBST blend was an immiscible system,and the compatibility of the PLLA/PBST blend was improved after adding ADR.FTIR and GPC curves confirmed the formation of the PLLA-g-PBST copolymer,which improved the interfacial bonding of the blend and therefore the PLLA/PBST/ADR blend showed excellent melt strength and mechanical properties.For the PLLA/PBST/ADR blend with 70/30 PLLA/PBST content,the complex viscosity increased significantly with increasing ADR content.Moreover,the tensile strength,elongation at break and impact strength all increased obviously with increasing the ADR content.The elongation at break of the blend reached the maximum value of 392.7%,which was 93.2 times that of neat PLLA.And the impact strength of the blend reached the maximum value of 74.7 k J/m~2,which was 21.3 times that of neat PLLA.Interestingly,the PLLA/PBST/ADR blend exhibited excellent lowtemperature toughness and strength.At –20 ℃,the elongation at break of the PLLA/PBST/ADR blend was as high as 93.2%,and the impact strength reached 18.8 k J/m~2.Meanwhile,the tensile strength of the blend at low temperature was also high(64.7 MPa),which was beneficial to the application of PLA in the low temperature field.In addition,the PLLA/PBST/ADR blend maintaind good biodegradability,which was of great significance to the wide application of PLLA.

Excellent Compatibilization Effect of a Dual Reactive Compatibilizer on the Immiscible MVQ/PP Blends

Methyl vinyl silicone rubber (MVQ)/polypropylene (PP) thermoplastic vulcanizate (TPV) combines the good melt processability, recyclability and sealing performance as well as biosafety, stain and fluid resistance, and thus it is especially suitable in bio-safety areas and wearable electronic devices, etc. Nevertheless, the compatibility between MVQ and PP phases is poor. A big challenge on the compatibilization of MVQ/PP blends is that neither MVQ nor PP contains any reactive groups. In this study, a dual reactive compatibilizer composed of ethylenemethyl acrylate-glycidyl methacrylate terpolymer (EMA-co-GMA) and maleic anhydride grafted polypropylene (PP-g-MAH) was designed for the compatibilization of MVQ/PP blends. During melt blending, a copolymer compatibilizer at the MVQ/PP interface can be formed because of the in situ reaction between EMA-co-GMA and PP-g-MAH. The thermodynamic predict of its compatibilization effect through calculating the spreading coefficient of the in situ formed copolymer indicates that it can well compatibilize MVQ/PP blends. The experimental results show that under the GMA/MAH molar ratio of 0.5/1, the interface thickness largely increase from 102 nm for non-compatibilized blend to 406 nm, and the average size of MVQ dispersed phase largely decreases from 2.3 µm to 0.36 µm, the Tg of the two phases shifts toward each other, the mixing torque and mechanical properties of the blend are increased, all indicating its good compatibilization effect. This study provides a good compatibilizing method for immiscible MVQ/PP blends with no reactive groups in both components for the preparation of high performance MVQ/PP TPVs.

Preparation and Characteristics of Poly(butylene adipate-coterephthalate)/Polylactide Blend Films via Synergistic Efficiency of Plasticization and Compatibilization

Polylactide(PLA)films blended with poly(butylene adipate-co-terephthalate)(PBAT)were hot melted using a twin screw extruder with the addition of triethyl citrate(TEC)as a plasticizer and toluene diisocyanate(TDI)as a compatibilizer.The synergistic effects of the two additives on the mechanical,thermal,and morphological properties of the PLA/PBAT blend films were investigated.The influence of TEC content on the plasticized PLA films and the effect of TDI’s presence on the PLA/PBAT blend films were also studied by comparing them with neat PLA.The results showed a pronounced increase in elongation at break of the plasticized PLA films with increasing TEC levels,but a slight reduction in thermal stability.Also,the addition of TEC and TDI to the blend system not only synergistically enhanced the tensile properties and tensile-impact strength of the PLA/PBAT blends,but also affected their crystallinity and cold crystallization rate,a result of the improvement of interfacial interaction between PLA and PBAT,including the enhancement of their chain mobility.The synergy of the plasticization and compatibilization processes led to the improvement of tensile properties,tensile-impact strength,and compatibility of the blends,accelerating cold crystallization without affecting crystallization.

Synergistic Effect of Nucleation and Compatibilization on the Polylactide and Poly(butylene adipate-co-terephthalate) Blend Films

Polylactide （PLA） films blended with 10 wt% poly（butylene adipate-co-terephthalate） （PBAT） were prepared by using a twin screw extruder in the presence of the nucleating agent of titanium dioxide （TiO2） and the compatibilizers of toluene diisocyanate （TDI） and PLA-grafted-maleic anhydride （PLA-g-MA）. The synergistic effect of the nucleation and compatibilization on the properties and crystallization behavior of the PLA/PBAT （PLB） films was explored. The results showed that the addition of TiO2 significantly enhanced the tensile strength and the impact tensile resistance of the PLB films while slightly decreased its thermal stability. In addition, the compatibilizers of TDI and PLA-g-MA in the system not only affected the crystallinity and cold crystallization process of the PLB films, but also increased the mechanical properties of them due to the improvement of the interracial interaction between PLA and PBAT revealed by the morphological measurement. The synergistic effects of the nucleating agent and the compatibilizer afforded the blend films with increased tensile strength and impact tensile toughness, improved cold crystallization property and Xc.

Fully Biodegradable Poly(lactic acid)/Poly(propylene carbonate)Shape Memory Materials with Low Recovery Temperature Based on in situ Compatibilization by Dicumyl Peroxide

Fully biodegradable blends with low shape memory recovery temperature were obtained based on poly（lactic acid）（PLA） and poly（propylene carbonate）（PPC）. By virtue of their similar chemical structures, in situ cross-linking reaction initiated by dicumyl peroxide（DCP） between PLA and PPC chains was realized in PLA/PPC blends. Therefore, the compatibility between PLA and PPC was increased, which obviously changed the phase structures and increased the elongation at break of the blends. The compatibilized blends had a recovery performance at 45 °C. Combining the changes of phase structures, the mechanism of the shape memory was discussed. It was demonstrated that in situ compatibilization by dicumyl peroxide was effective to obtain eco-friendly PLA/PPC blends with good mechanical and shape memory properties.

Influences of Hyperbranched Polyethylenimine on the Reactive Compatibilization of Polycarbonate/Polyamide Blends

The influences of hyperbranched polyethylenimine （hPEI）, which possesses many reactive amino end-groups, on the blending properties of bisphenol-A polycarbonate （PC） and amorphous polyamide （aPA） were systematically investigated. Scanning electron microscopy （SEM） and differential scanning calorimetry （DSC） were used to observe the effect of hPE1 on morphologies of PC and aPA phases in bulk blends. While the interfacial fracture toughness between planar PC and aPA layers with and without hPEI was studied by using augmented double cantilever beam （ADCB） method. Results show that the compatibility in PC/aPA blends can be significantly improved by adding a small amount of hPEI, mainly due to the interchange reactions between the polymers leading to the formation of block copolymers, cross-linked polymers and molecules with other constitutions. The augmented double cantilever beam experiments showed that the reactive process drastically reinforced the interfacial adhesion between planar layers of PC and aPA. However, degradation takes place during annealing at 180℃, which was responsible for the production of small molar mass species of PC.

Compatibilization of PLA grafted maleic anhydrate through blending of thermoplastic starch(TPS)and nanoclay nanocomposites for the reduction of gas permeability

Here,the effects of compatibilization and clay nanoparticles on the gas permeability of nanocomposites of poly-lactic acid(PLA)/thermoplastic starch(TPS)/nanoclay were discussed.TPS and compatibilized PLA/TPS were tailored in the first step.The starch with D-sorbitol as a plasticizer was mingled through the internal mixer.Afterward,the maleination method was utilized on PLA to ameliorate the compatibilization of PLA and TPS.In this regard,maleic anhydrate(MA)has been grafted on PLA in the presence of L101 as a peroxide initiator via melt mixing to obtain PLA-g-MA.The optimum content of PLAg-MA was about 4 phr,confirmed by DMTA and SEM.Noteworthy,the presence of PLA-g-MA has moderately improved the oxygen barrier.Then,the nanocomposites of PLA and TPS containing 1%of Cloisite-30B as well as the optimum compatibilizer(4phr),were produced by melt mixing in the masterbatch module leading to the formation of an extraordinary well-dispersed structure according to XRD patterns.The mixing order controlled the localization of nanosheets.It was concluded that the inclusion of 1%nanoclay in the PLA phase reduces the oxygen permeability by 55%compared to the pristine blend due to the tortuosity effect of nanosheets that are appropriately dispersed in the matrix.

Comparative Study on Properties of PBAT/PBSA Film Modified by a Multi-Functional Epoxide Chain Extender or Benzoyl Peroxide

Poly(butylene adipate-co-terephthalate)(PBAT)and poly(butylene succinate-co-adipate)(PBSA)blend films were prepared with different contents of a multifunctional epoxide chain extender Joncryl ADR-4468(ADR)or benzoyl peroxide(BPO).The long-chain-branching(LCB)introduced by ADR and branched/crosslinked entanglement induced by BPO increased melt elasticity,viscosity and compatibility,as indicated by thermal properties,rheological and morphological analyses.It was found that the elongation at break and the tensile strength were significantly improved,due to the enhancement of compatibility and the interfacial adhesion by the incorporation of ADR or BPO.The best mechanical properties were obtained in PBAT/PBSA/ADR(60/40/0.3)(A4T6A_(0.3))and PBAT/PBSA/BPO(60/40/0.9)(A4T6B_(0.9))films,respectively.With the rapid initiation of chain growth by BPO,it has significantly improved the transparency of the film.ADR and BPO can be used interchangeably in improving the comprehensive properties of PBAT/PBSA films,and it would provide more strategies for developing biodegradable materials for various applications.

Effects of two modification methods on the mechanical properties of wood flour/recycled plastic blends composites: addition of thermoplastic elastomer SEBS-g-MAH and in-situ grafting MAH

The effect of maleic anhydride grafted styrene-ethylene- buty-lene-styrene block copolymer （SEBS-g-MAH） and in-situ grafting MAH on mechanical, dynamic mechanical properties of wood flour/recycled plastic blends composites was investigated. Recycled plastic polypro-pylene （PP）, high-density polyethylene （HDPE） and polystyrene （PS）, were mixed with wood flour in a high speed blender and then extruded by a twin/single screw tandem extruder system to form wood flour/recycled plastic blends composites. Results show that the impact properties of the composites were improved more significantly by using SEBS-g-MAH compatibilizer than by using the mixtures of MAH and DCP via reactive blending in situ. However, contrary results were ob-served on the tensile and flexural properties of the corresponding com-posites. In General, the mechanical properties of composites made from recycled plastic blends were inferior to those made from virgin plastic blends, especially in elongation break. The morphological study verified that the interfacial adhesion or the compatibility of plastic blends with wood flour was improved by adding SEBS-g-MAH or in-situ grafting MAH. A better interfacial bonding between PP, HDPE, PS and wood flour was obtained by in-situ grafting MAH than the addition of SEBS-g-MAH. In-situ grafting MAH can be considered as a potential way of increasing the interfacial compatibility between plastic blends and wood flour. The storage modulus and damping factor of composites were also characterized through dynamic mechanical analysis （DMA）.

“Cutting effect” of organoclay platelets in compatibilizing immiscible polypropylene/polystyrene blends

In this work, polypropylene (PP)/polystyrene (PS) blends with different organoclay concentrations were prepared via melt compounding. Differing from the results of previous reports, the organoclay platelets are mostly located in the dispersed PS phase instead of the interface. The dimensions of the dispersed PS droplets are greatly reduced and apparent compatibilization effect still exists, which cannot be explained by the traditional compatibilization mechanism. A novel compatibilization mecha- nism, "cutting" to apparently compatibilize the immiscible PP/PS blends was proposed. The organoclay platelets tend to form a special "knife-like structure" in the PS domain under the shear stress of the continuous PP phase during compounding. The "clay knife" can split the dispersed PS domain apart and lead to the dramatic reduction of the dispersed domain size.

Effect of Poly(ε-caprolactone-b-tetrahydrofuran)Triblock Copolymer Concentration on Morphological,Thermal and Mechanical Properties of Immiscible PLA/PCL Blends

In this study a low molecular weight triblock copolymer derived fromε-caprolactone and tetrahydrofuran was used as a non-reactive compatibilizer of immiscible PLA/PCL blends.Ternary blends with 0,1.5 wt%,3 wt%and 5 wt% copolymer and about 75 wt%PLA were prepared by single screw extrusion and characterized by scanning electron microscopy(SEM),differential scanning calorimetry(DSC),dynamic mechanical analysis(DMA),tensile and Izod impact testing.SEM micrographs showed that the size of the dispersed PCL domains was practically constant regardless of copolymer concentration.This result can be explained by the low shear rate employed during processing step and a decrease of PCL viscosity by presence of the triblock copolymer.However,when the copolymer concentration increased,strain at break of PLA/PCL blends also increased.PLA/PCL blend with 0 wt% copolymer presented 2%strain at break,whereas PLA/PCL blend with 5 wt%copolymer exhibited 90%.

Rheological Properties of Polymers: Structure and Morphology of Molten Polymer Blends

The article reviews a brief literature on the rheological properties of polymer melts and blends. Experimental results on polymer blends are summarized. Technically, vital types of multi-phase polymers such as compounds and blends are discussed. The importance of the rheological properties of polymer mixtures in the development of the phase structure is discussed. And the importance of considering the stress and/or strain history of a material sample in a rheological investigation is discussed. Finally, the outlook on the past, present and future developments in the field of polymer rheology are given. The review concludes with a brief discussion on the opportunities and challenges in the field of polymer blends and blend rheology.

Poly(phenylene oxide) and Renewable Polyamide 11 Blends Compatibilized by Ethylene-n-Octene Copolymer

Poly(phenylene oxide)/renewable polyamide 11 (PPO/PA11 20/80) blends toughened with glycidylmethacrylate grafted ethylene-n-octene copolymer (GEOC) were prepared in a co-rotating twin-screwextruder. The reaction between GEOC and PPO/PA11 blend was analyzed by gel content tests. Themorphology of PPO/PA11/GEOC blends was observed by scanning electron microscope. The SEMresults showed that PPO formed the continuous phase, though it is a minority component of blends. Withincreasing GEOC content from 5 to 15 wt% the morphology of the blends transformed from droplet-matrix toco-continuous structure, in which both PA11 and PPO phases are continuous. The blend with co-continuousmorphology had better mechanical properties than those with droplet-matrix morphology. The impactstrength of the PPO/PA11/GEOC blends was much higher compared to the one without GEOC as well asPA11 due to the compatibilizing effect, which was also proved by DSC analysis, rheological behavior (MFR,DMTA) and tensile properties.

Influences of Reactive Compatibilizer R-Styrene-Maleic Anhydride Copolymer on PA6/PP Blends

The effect of R-styrene-maleic anhydride copolymer （R- SMA） compatibilzation on Nylon 6 （ PA6 ）/polypropylene （ PP ） blends has been investigated experimentally through Molan test, microscopic morphology, and chemical structure. Results show that the moderate R-SMA addition can promote reaction between anhydride in R-SMA and amino in PA6, and lead to a new PA6-g- R-SMA copolymer in the blends. Such PA6-g-R-SMA eopolymer in the blends can effectively reduce the interfaeial tension and PP particle size, and improve the compatibility of two immiscible phases in the blends. The crystallinity of PA6 in PA6/PP blends has greatly decreased by PP blends. The blends have the best comprehensive mechanical and thermal properties when the mass ratio of PA6/PP/ R-SMA is 90：10：2 to 90：10：4. The impact strength of the PA6/PP blends with the eompatibilizer is increased by more than 150 %.