OSDA-free synthesis of FeZSM-22 zeolite from natural minerals for n-octane hydroisomerization

A seed-directed approach to synthesizing Fe ZSM-22 zeolite without organic structure directing agent(OSDA)was developed by using Fe-rich diatomite as all aluminum and iron sources.The Fe ZSM-22zeolite with optimal crystallinity and purity can be obtained by systematically adjusting feed composition and synthesis conditions.Characterizations show that Fe ZSM-22 zeolite synthesized with OSDA-free owns high crystallinity,obvious thin needle-shaped morphology and high Bronsted/Lewis acid ratio.Significantly,when used for n-octane hydroisomerization reaction,its derived catalyst exhibits the best catalytic performance reflected by the highest selectivity to C_(8)isomers compared to the two reference catalysts prepared based on a Fe-containing and a Fe-free ZSM-22 synthesized through an OSDA-directed route from natural diatomite and conventional chemicals,respectively.This work provides an alternative route to sustainably synthesizing heteroatomic zeolites with high performance.

The Preparation of Nanosized Pd/ZSM-23 Bifunctional Catalysts for n-Hexadecane Hydroisomerization by Employing PHMB as the Growth Modifi er

The development of highly effective metal-zeolite bifunctional catalysts for the hydroisomerization of n-alkanes is a paramount strategy to produce second-generation biofuels with high quality.In this study,polyhexamethylene biguanide hydrochloride(PHMB)is precisely added to the initial gel to synthesize nanosized ZSM-23 zeolites(Z23-x PH).Due to orientation adsorption and steric hindrance effects of PHMB,each sample of Z23-x PH demonstrates enhanced mesoporosity in comparison with the conventional Z23-C zeolite.Furthermore,the Bronsted acid density of the Z23-x PH samples is also signifi cantly reduced due to a reduction in the distribution of framework Al at T2-T5 sites.The corresponding Pd/23-C and Pd/Z23-x PH bifunctional catalysts with 0.5 wt%Pd loading for n-hexadecane hydroisomerization are prepared by incorporating ZSM-23 zeolites as acid supports.According to the catalytic test results,the suitable addition of PHMB can effectively promote the iso-hexadecane yield.The Pd/Z23-2PH catalyst with an n_(PHMB)/n(_Si)molar ratio of 0.002 demonstrates the highest maximum iso-hexadecane yield of 74.1%at an n-hexadecane conversion of 88.3%.Therefore,the employment of PHMB has provided a simple route for the development of highly effective Pd/ZSM-23 catalysts for n-alkane hydroisomerization.

Kinetic Modeling of Light Naphtha Hydroisomerization in an Industrial Universal Oil Products Penex^(TM)Unit

Recently,the isomerization of light naphtha has been increasingly significant in assisting refiners in meeting sternness specifications for gasoline.Isomerization process provides refiners with the advantage of reducing sulfur,olefin,and benzene in the gasoline basin without significantly victimizing the octane.The mathematical modeling of a chemical reaction is a critical tool due to it can used to optimize the experimental data to estimate the optimum operating conditions for industrial reactors.This paper describes light naphtha isomerization reactions over a Pt/Al_(2)O_(3)-Cl catalyst at the Al-Dura Oil Refinery(Baghdad,Iraq)using a newly developed universal mathematical model.The proposed kinetic model involves 117 isomerization reactions and 90 cracking reactions to describe 52 real components graded from methane to n-octane.A Genetic Algorithm stochastic optimization technique applied in MATLAB R2020a software was employed to estimate the optimal set of kinetic parameters.The calculated activation energies for hydrocracking reactions was found to be higher than the other reactions because of hydrocracking reactions occur at higher range of temperatures.By benchmarking between the experimental and theoretical results for all 117 data sets,the mean absolute error was obtained to be 0.00360 for all 52 components.Also,a positive effect of increasing reaction temperatures was recognized on enhancing the research octane number(RON).

Hydroisomerization of n-Pentane over Zn-Fe-S2O8-2/ZrO2-Al2O3 Superacid Catalyst: Activity, Surface Analysis and the Investigation of Deactivation and Regeneration

The Zn and Fe modified /ZrO2-Al2O3 catalyst (Zn-Fe-SZA) was prepared and mechanisms of deactivation and methods for regeneration of as-prepared catalyst were explored with n-pentane isomerization as a probe reaction. The results indicated that the isopentane yield of the fresh Zn-Fe-SZA-F catalyst was about 57% at the beginning of the run, and declined gradually to 50% within 1500 min, then fell rapidly from 50% to 40% between 1500 and 2500 minutes. The deactivation of Zn-Fe-SZA catalyst may be caused by carbon formation on surface of the catalyst, sulfate group attenuation owing to reduction by hydrogen, removal of sulfur species and the loss of strong acid sites. It was found that the initial catalytic activity over Zn-Fe-SZA-T catalyst was 48%, which recovered by 84.3% as compared to that of fresh catalyst (57%). However, it showed a sharp decrease in isopentane yield from 48% to 29% within 1500 minutes, showing poor stability. This is associated to the loss of acidity caused by removal of sulfur species cannot be basically restored by thermal treatment. Resulfating the calcined catalyst could improve the acidity of catalyst significantly, especially strong acid sites, as compared with the calcined sample. The improved stability of the resulfated catalyst can be explained by: 1) eliminaton of carbon deposition to some extent by calcination process, 2) formation of improved acidic nature by re-sulfation, favoring isomerization on acidic sites, 3) restructuring of the acid and metal sites via the calcination-re-sulfation procedure.

Effect of preparation method on the bimetallic NiCu/SAPO-11 catalysts for the hydroisomerization of n-octane

The bimetallic NiCu/SAPO-11 catalysts were prepared by co-impregnation, sequential impregnation, coprecipitation, and mechanical mixing methods. Powder X-ray diffraction, nitrogen adsorption-desorption,temperature-programmed desorption of ammonia, transmission electron microscopy, temperatureprogrammed reduction of hydrogen, and X-ray photoelectron spectroscopy were used to characterize the physicochemical properties of the catalysts. The catalytic performance of the catalysts was assessed by the hydroisomerization of n-octane. Results indicated that the conversion of n-octane and selectivity to n-octane isomers were related to the preparation methods of the catalysts. The catalysts with Ni-Cu alloy effectively restrained the hydrogenolysis reaction that decreases the selectivity of isomerization. The catalyst prepared by the mechanical mixing of NiO and CuO hardly formed Ni-Cu alloy, showing obvious hydrogenolysis and low selectivity to n-octane isomers. The unbalance between the metal and acid sites resulted in the low conversion of n-octane and selectivity to n-octane isomers. Among all the catalysts,the catalyst prepared by the co-impregnation method exhibited high catalytic activity and selectivity to n-octane isomers.

Hydroisomerization performance of platinum supported on ZSM-22/ZSM-23 intergrowth zeolite catalyst

Hydroisomerization catalysts Pt/ZSM-22, Pt/ZSM-23, and Pt/ZSM-22/ZSM-23 were prepared by supporting Pt on ZSM-22, ZSM-23, and intergrowth zeolite ZSM-22/ZSM-23, respectively. The typical physicochemical properties of these catalysts were characterized by X-Ray Diffraction （XRD）, N2 absorption-desorption, Pyridine-Fourier Transform Infrared （Py-FTIR）, Transmission Electron Microscopy （TEM）, X-Ray Fluorescence （XRF）, Scanning Electron Microscopy （SEM） and NH3- Temperature Programmed Desorption （NH3-TPD）, and the performance of these catalysts in n-dodecane hydroisomerization was evaluated in a continuous down-flow fixed bed with a stainless steel tubular reactor. The characterization results indicated that the intergrowth zeolite ZSM-22/ZSM-23 possessed the dual structure of ZSM-22 and ZSM-23, and the catalyst Pt/ZSM-22/ZSM-23 had similar pores and weak acidity to Pt/ZSM-22 and Pt/ZSM-23 catalysts. Moreover, Pt/ZSM-22/ZSM-23 catalyst showed a high selectivity in hydroisomerization of long chain n-alkanes to mono-branched isomers. The evaluation results for n-dodecane hydroisomerization indicated that the activity of Pt/ZSM-22/ZSM-23 was the lowest, while the hydroisomerization selectivity was the highest among the three catalysts. The maximum yield of i-dodecane product was 68.3% over Pt/ZSM-22/ZSM-23 at 320 ℃.

Melting-assisted solvent-free synthesis of SAPO-11 for improving the hydroisomerization performance of n-dodecane

A novel melting-assisted solvent-free route using solid oxalic acid was proposed for the post-treatment of SAPO-11 zeolite,followed by loading with 0.5 wt%Pt by the incipient wetness impregnation method.Subsequently,the performance of the obtained bifunctional catalysts toward the hydroisomerization of n-dodecane was examined.The prepared samples were characterized by XRD,SEM,BET,XRF,Py-IR,and solid-state NMR.From the results,it was found that the high crystallinity and uniform morphology were retained after the post-treatment and that more(002)crystal faces were exposed,which was beneficial since more acid sites were provided.More importantly,the total Bronsted acid sites and the ratio(Ra)of the micropore area to the total surface area were optimized by this method.Thus,the catalytic performance was enhanced significantly,and the prepared Pt-SAPO-11-10%catalyst had the highest i-dodecane yield of 80.1%compared to 55.3%of Pt-SAPO-11.Expectedly,this facile and cost-effective method is promising for the hydroisomerization of normal paraffin in the production of lubricant base oils.

Rare Earth Metals Ion-exchanged β-Zeolites as Supports of Platinum Catalysts for Hydroisomerization of n-Heptane

A series of Pt catalysts supported on the Hβ-zeolite that is ion-exchanged with the rare earth metal ions of Ce（III） and La（III）,are prepared by impregnation,characterized by inductively coupled plasma （ICP）,X-ray diffraction （XRD）,BET,temperature-programmed desorption of ammonia （NH3-TPD）,temperature-programmed reduction of hydrogen （H2-TPR） and H2-chemisorption techniques,and evaluated in the hydroisomerization of n-heptane with an atmospheric fixed-bed reactor.The reaction temperature,time on stream,space velocity,and the ratio of H2/n-heptane are changed to get the optimal conditions.The Ce（III） and La（III）-exchanged Hβ-zeolites exhibit higher selectivity for isomerized products than the neat Hβ-zeolite.Moreover,the Ce（III）-exchanged catalysts give higher conversions of n-heptane,whereas the La（III）-exchanged ones do not show any improvement in con-version.Under optimal conditions,the catalyst with 0.4% （by mass） Pt and 0.5% （by mass） Ce loading presents very high selectivity of isomerized products of 95.1% coupled with high n-heptane conversion of 68.7%.Effects of the ion-exchange of Ce（III） and La（III） on the catalytic performance are discussed in relation with the physico-chemical properties of catalysts.

Synthesis of MOR/SAPO-11 Composite Molecular Sieve via Seed Crystallization for n-Alkane Hydroisomerization

n-Alkane isomerization is a critical reaction that can affect parameters in oil refining, such as the gasoline octane number and diesel oil solidifying point. In this study, a catalyst support, mordenite (MOR)/silicoaluminophosphate (SAPO)-11 composite zeolite with core/shell structure, was synthesized by hydrothermal method with MOR acting as the seed for crystallization. The crystal structure, elemental composition, surface area, pore volume, and acidity of the catalyst was thoroughly characterized. In addition, the catalytic performance of the as-obtained Pt/MOR/SAPO-11 in the hydroisomerization of n-dodecane was tested. The results indicated that the properties and catalytic performance of the composite molecular sieve were quite different from those of the pure zeolites and physical mixture of MOR and SAPO-11 (MOR+SAPO-11). Compared with the physical mixture, MOR and SAPO-11 were more tightly bound in MOR/SAPO-11 because of chemical bonding. Moreover, the acidity and pore structure were favorable to the catalytic hydroisomerization of n-dodecane. Pt/MOR/SAPO-11 exhibited higher isomerization activity than the Pt-loaded pristine MOR and MOR+SAPO-11. Thus, the core-shell composite molecular sieve has promising industrial applications as the catalyst support.

Effect of silicon precursor on silicon incorporation in SAPO-11 and their catalytic performance for hydroisomerization of n-octane on Pt-based catalysts

SAPO-11 molecular sieves were synthesized using silica sol, hydrophilic fumed silica, and tetraethyl orthosilicate（TEOS） as silicon precursors. Their physicochemical properties were characterized using XRD,SEM, nitrogen adsorption-desorption, Py-IR, NH;-TPD, EDS, and;Al,;P,;Si MAS NMR techniques. The catalytic performance was assessed in the hydroisomerization of n-octane. The results showed that the silicon precursors influenced the physicochemical properties and catalytic performance of SAPO-11. SAPO-11 synthesized using hydrophilic fumed silica as silicon precursor showed higher silicon distribution and had more medium acid sites. SAPO-11 synthesized using TEOS as silicon precursor had more silicon content, but more silicon islands formed in its framework. The depolymerization of silicon precursors might affect the silicon content and distribution in SAPO-11. In the hydroisomerization of n-octane, the catalytic activity strongly depended on the number of medium acid sites instead of the number of total acid sites.SAPO-11 synthesized using hydrophilic fumed silica as silicon precursor exhibited higher catalytic activity than the other samples because it has more medium acid sites.

Effect of metal content on the activity and product selectivity of n-decane hydroisomerization over Ni-Pd/HY zeolite

Metal-loaded zeolite catalysts were synthesized and examined in the hydroisomerization of n-decane.Specifically,zeolite Y was impregnated with 0.1 wt%Pd and varying amounts of Ni（0.1-0.5 wt%].The crystallinity of the metal-loaded catalysts was characterized by X-ray diffraction,and the average metal particle size was determined by transmission electron microscopy.The states of Pd and Ni were identified by X-ray photoelectron spectroscopy.Ammonia temperature-programmed desorption analysis revealed the occurrence of ion-exchange of some of the catalyst acid sites with Ni-（2＋）.The reducibility of the HY zeolite-supported Pd,Ni,and Pd-Ni catalysts was studied by temperature-programmed reduction.The hydroisomerization of n-decane over the prepared catalyst was conducted at 200-450℃ under 1 atm.Ni addition of up to 0.3 wt%over 0.1 wt%Pd/HY enhanced the n-decane conversion and isomerization product selectivity.The improved selectivity of the mono- and dibranched isomers suggested the occurrence of a protonated cyclopropane intermediate mechanism.However,further Ni addition above 0.3 wt%considerably reduced the activity and isomerization selectivity.The bimetallic catalysts were more selective toward the formation of dibranched isomers,i.e.,those containing a higher octane number.

Creating mesopores in ZSM-48 zeolite by alkali treatment: Enhanced catalyst for hydroisomerization of hexadecane

ZSM-48 zeolites with various Si/Al ratios were hydrothermally synthesized in the H;N（CH;）;NH;（HDA）-containing media. The obtained samples were highly crystallized with minor mixed phases as evidenced by X-ray powder diffraction（XRD）. The alkaline treated ZSM-48 zeolites maintained its structure under different concentrations of Na OH aqueous solution. Micropores remained unchanged while mesopores with wide pore size distribution formed after the alkaline treatment. The surface area increased from 228 to 288 m;/g. The Br?nsted acid sites had little alteration while an obvious increase of Lewis acid sites was observed. The hydroisomerization of hexadecane was performed as the model reaction to test the effects of the alkali treatment. The conversion of hexadecane had almost no change, which was attributed to the preservation of the Br?nsted acid sites. While high selectivity to iso-hexadecane with an improved iso to normal ratio of alkanes was due to the mesopore formation and improved diffusivity.

The direct synthesis of Ni/SAPO-11 hydroisomerization catalyst via a novel two-step crystallization strategy

The Ni/SAPO-11 catalyst used for n-hexane hydroisomerization was prepared via a novel two-step crystallization strategy.It involves introduction of nickel salt into the pre-crystalized system of SAPO-11 by grinding followed by a second crystallization step.No extra solvent is introduced during the whole synthesis procedure which reduces waste liquid emissions significantly.More importantly,interaction between nickel and support is effectively regulated by the novel method to achieve a well dispersed nickel species and inhibit formation of inert nickel spinel simultaneously.Chemical environments of framework Si are tuned to enhance surface acidity of the Ni/SAPO-11 catalyst.It also shows smaller particle size which favors fast diffusion of reactants and products.Insights into the two-step crystallization indicate that accumulation of SAPO-11 precursors in the pre-crystallization stage,pH regulation by nickel salt and structural directing effect of Ni2+during the second crystallization period account for the rapid crystal growth and smaller particle size of the Ni/SAPO-11 catalyst.All the unique features endow the Ni/SAPO-11 catalyst higher activity and isomers selectivity than the Pt/SAPO-11 catalyst in n-hexane hydroisomerization.

Catalytic performance of Pt/HY-β in n-octane hydroisomerization

A bifunctional catalyst Pt/HY-β was prepared from a bimicroporous composite zeolite Y-β. Characterization results showed that the specific surface area, pore volume, and acid amount of the catalyst Pt/HY-β all decreased compared to the original zeolite. The catalytic performance of this catalyst in n-octane hydroisomerization was investigated in a fixed bed stainless steel tubular reactor. The results showed that at a hydrogen/n-octane volume ratio of 1000, pressure of 0.6 MPa, temperature of 230 ℃ and LHSV of 3 h^-1, the conversion of n-octane, yield of liquid, hydrocracking rate and yield of iso-octane were 52.32%, 88.66%, 12.60%, 39.51%, respectively.

n-Nonane hydroisomerization over hierarchical SAPO-11-based catalysts with sodium dodecylbenzene sulfonate as a dispersant

To enhance the gasoline octane number,low-octane linear n-alkanes should be converted into their high-octane di-branched isomers via n-alkane hydroisomerization.Therefore,hierarchical SAPO-11-based catalysts are prepared by adding different contents of sodium dodecylbenzene sulfonate(SDBS),and they are applied in n-nonane hydroisomerization.When n(SDBS)/n(SiO2)is less than or equal to 0.125,the synthesized hierarchical molecular sieves are all pure SAPO-11,and as the SDBS content increases,the submicron particle size decreases,and the external surface area(ESA)increases.Additionally,these hierarchical SAPO-11 have smaller submicron particles and higher ESA values than conventional SAPO-11.When n(SDBS)/n(SiO2)is greater than 0.125,with increasing SDBS content(n(SDBS)/n(SiO2)=0.25),the synthesized SAPO-11 contains amorphous materials,which leads to a decline in the ESA;with the further increase in SDBS content(n(SDBS)/n(SiO2)=0.5),the products are all amorphous materials.These results indicate that in the case of n(SDBS)/n(SiO2)=0.125,the synthesized SAPO-11 molecular sieve(S–S3)has the most external Brønsted acid centers and the highest ESA of these SAPO-11,and these advantages favor generation of the di-branched isomers in hydrocarbon hydroisomerization.Among these Pt/SAPO-11 catalysts,Pt/S–S3 displays the highest selectivity to entire isomers(83.4%),the highest selectivity to di-branched isomers(28.1%)and the minimum hydrocracking selectivity(15.7%)in n-nonane hydroisomerization.

Hierarchical SAPO-11 Molecular Sieve for n-Alkane Hydroisomerization Synthesized by Directing Agent Method

Silicoaluminophosphates SAPO-11 molecular sieves with small particle size and hierarchical pores were synthesized using the directing agent method.The effect of crystallization time on the particle structure,morphology,pore structure properties,and acid properties of SAPO-11 molecular sieves were investigated.Unlike the SAPO-11 molecular sieves synthesized with the conventional method,the results of XRD,SEM,BET and NH3-TPD analyses showed that the SAPO-11 molecular sieves synthesized by the directing agent method in a shorter crystallization time exhibited fine and uniform morphology.By increasing the crystallization time,the particle size of SAPO-11 molecular sieve was significantly reduced,and the mesoporous structure(intercrystalline pores)was formed.Furthermore,the external specific surface area and the total specific surface area reached 81.7 m^2/g and 192.0 m^2/g,respectively,which effectively reduced the pore mass transfer resistance and significantly increased the number of acid sites.The results of n-dodecane hydroisomerization revealed that the Pt/SAPO-11 prepared with the novel method exhibited higher catalytic activity and better hydroisomerization selectivity than that synthesized by the conventional hydrothermal method.Thus,the small particle molecular sieve showed a promising industrial application prospect to be used as catalyst support.

Hydroisomerization of n-heptane on Pt promoted phosphomolybdate catalysts

Phospbomolybdate （PMo） with varying Mo loadings ranging from 5-30 wt% on alumina were prepared by incipient wetness impregnation method. 0.5 wt% of Pt was further loaded in order to prepare the bifunctional （metal-acid） Pt-PMo/Al2O3 catalysts. Thus prepared catalysts showed very high catalytic activities for n-heptane hydroisomerization compared with Pt impregnated MoO3 catalysts supported either on Al2O3 or on AIPO4. The conversion of n-heptane increased with Mo loading up to 20 wt% and slightly decreased with further Mo loading. However, the selectivity towards isomers showed an increasing trend up to 30 wt% of Mo in the catalyst. A relationship between catalytic activity and acidic strength was established in the present study.

Influences of cerium on structure and catalytic performance of n-heptane hydroisomerization of Ni-HPW/MCM-48

By means of X-ray diffraction（XRD）, N2 adsorption-desorption, Fourier transform infrared spectroscopy（FT-IR）, scanning electron microscopy（SEM）, NH3-temperature（NH3-TPD）, Py-infrared（Py-IR） and thermogravimetry-differential scanning calorimetry（TG/DTA） techniques, the influences of Ce on the structure, acidity, stability and hydroisomerization performance of Ni-HPW/MCM-48 and Ni-HPW/Ce-MCM-48 catalysts were studied. The results showed that introduction of appropriate content of Ce into MCM-48 could improve the crystallinity, acidity and stability of mesoporous silica. The acidity and stability of the Ni-HPW/Ce-MCM-48 catalyst was also increased. Besides, the catalytic performance of the Ni-HPW/Ce-MCM-48 catalyst for n-heptane hydroisomerization was promoted. The conversion and selectivity of the Ni-HPW/Ce-MCM-48 catalyst reached 41% and 91% respectively at the preparation conditions of 4 wt.% Ni, 20 wt.% HPW, 0.03 Ce/Si molar ratio.

Hydroisomerization of n-heptane over bimetal-bearing H_3PW_(12)O_(40) catalysts supported on dealuminated USY zeolite

The bimetal-bearing (CePt or LaPt) 12-tungstophosphoric acid (H3PW12O40 (PW)) catalysts supported on dealuminated USY zeolite (DUSY) were prepared by impregnation and characterized by XRD, BET, IR, and H2-chemisorption. Their catalytic activities were tested in the hydroisomerization of n-heptane with a continuous atmospheric fixed-bed reactor. After the steam treatment combined with the acid leaching, as well as the supporting with PW and the bimetals, the DUSY support retains the Y zeolite porosity and the PW well keeps its Keggin structure in catalysts. The doping of Ce into the catalysts enhances the dispersion of Pt on the catalyst surface. The Pt-bearing PW catalysts doped with Ce or La, especially Ce, exhibit much higher catalytic activity and selectivity than the catalysts without dopants at lowered reaction temperatures. At the optimal reaction conditions, i.e., the reaction temperature of 250℃ and WHSV of 1.4 h1, the catalyst with a Pt loading of 0.4%, PW loading of 10% and a molar ratio of Ce to Pt of 15:1 shows a conversion of n-heptane of 70.3% with a high selectivity for isomerization products of 94.1%.

The synergic effects of highly selective bimetallic Pt-Pd/SAPO-41 catalysts for the n-hexadecane hydroisomerization

The hydroisomerization of n-hexadecane over Pt-Pd bimetallic catalysts is an effective way to produce clean fuel oil.This work reports a useful preparation method of bimetallic bifunctional catalysts by a co-impregnation or sequential impregnation process.Furthermore,monometallic catalysts with loading either Pt or Pd are also prepared for comparison.The effects of the metal species and impregnation order on the characteristics and catalytic performance of the catalysts are investigated.The catalytic test results indicate that the maximum iso-hexadecane yield over different catalysts increases as follows:Pt/silicoaluminophosphate SAPO-41<Pd/SAPO-41<Pt^(*)-Pd/SAPO-41(prepared by sequential impregnation)<Pt-Pd/SAPO-41(prepared by co-impregnation).Owing to the synergic effects between Pt and Pd,the Pt-Pd/SAPO-41 catalyst prepared by the co-impregnation method demonstrates the effective promotion of(de)hydrogenation activity.Therefore,this catalyst exhibits the highest iso-hexadecane yield of 89.4%when the n-hexadecane conversion is 96.3%.Additionally,the Pt-Pd/SAPO-41 catalyst also presents the highest catalytic activity and best stability even after 150 h long-term tests.