Cord fabric is a critical material used in the manufacture of tyres and various composite materials to increase durability and strength. The tyre consists of many layers of cord fabric, with each layer being referred ...Cord fabric is a critical material used in the manufacture of tyres and various composite materials to increase durability and strength. The tyre consists of many layers of cord fabric, with each layer being referred to as a cord ply. These layers are strategically positioned within the tyre’s internal structure, particularly in the tread and sidewall areas, to improve handling, durability and impact resistance. The cord fabric also serves a critical role in maintaining the structural integrity of the tyre, ensuring that it retains its contour and resists deformations under different operating conditions. This study discusses the advantages and disadvantages of using Nylon 6 (NY6) and Nylon 66 (NY66) cord fabrics in scooter tire production, with a focus on their mechanical behavior under varying curing temperatures and pressures. It was observed that while the curing time for both NY6 and NY66 remained consistent across different platen temperatures and pressures, their mechanical properties showed significant differences. NY6, known for its flexibility and impact resistance, exhibited greater changes in cord-breaking strength and elongation with increasing temperature, showing a marked decrease in breaking strength at higher temperatures. In contrast, NY66 maintained better stability and performance under similar conditions.展开更多
Phase separation was studied by the optical microscopy in blends of nylon 6 (PA6) with sodium salt of ethylene/methacrylic acid copolymer (PEMA).The image collecting technology was used to keep track of the developme...Phase separation was studied by the optical microscopy in blends of nylon 6 (PA6) with sodium salt of ethylene/methacrylic acid copolymer (PEMA).The image collecting technology was used to keep track of the development of blends at a certain temperature.The fractal dimension of phase separation was calculated by the image solving technology according to the fractal theory and the self similarity behavior of the process was proved.The relationship of the fractal behavior with composition and experimental temperature was discussed.The fractal behavior of the crystallization development of the crystal phase of PA6 in blends was also discussed and the fractal behavior calculated.展开更多
To improve tribological property of MC Nylon6, the glass fiber and fly ash reinforced monomer casting nylon compogites （GFFAPA） were prepared by anionic polymerization of e-caprolactam. The friction and wear behavio...To improve tribological property of MC Nylon6, the glass fiber and fly ash reinforced monomer casting nylon compogites （GFFAPA） were prepared by anionic polymerization of e-caprolactam. The friction and wear behaviors of composites under dry condition, water lubrication and oil lubrication were investigated through a ring-black wear tester. Worn surfaces were analyzed using a scanning electron microscope. The experimental results show that the tensile strength and hardness of nylon composites are obviously improved with reinforcement increasing. Compared to MC nylon, the lowest friction coefficient and wear rate of glass fiber reinforced nylon composites （GFPA） with GF30% respectively decrease by 33.1% and 65.3%, of fly ash reinforced nylon composites （FAPA） with FA20% decrease by 5.2% and 68.9% and of GFFAPA composites with GF30% and FA10% decrease by 57.8% and 89.9%. The main wear mechanisms of FAPA composites are adhesive and abrasive wear and of GFPA composites with high proportion are abrasive and fatigue wear. The wom surfaces of GFFAPA composites are much multiplex and the optional distributing glass fiber and fly ash have a synergetic effect on the wear resistance for GFFAPA composites. Compared with dry friction, the friction coefficient and wear rate under oil lubricated conditions decrease sharply while the latter reversely increase under water lubricated conditions. The wear mechanisms under water lubricated condition are principally chemical corrosion wear and abrasive wear and they become boundary friction under oil lubricated condition.展开更多
The preparation process-dependent phase morphology of blends composed of nylon 6 and acrylonitrile-butadiene- styrene(ABS)over a composition range of 30-70 wt% using a styrene-maleic anhydride(SMA)copolymer as the com...The preparation process-dependent phase morphology of blends composed of nylon 6 and acrylonitrile-butadiene- styrene(ABS)over a composition range of 30-70 wt% using a styrene-maleic anhydride(SMA)copolymer as the compatibilizing agent with a constant content(5phr)was investigated.The results of the scanning electron microscope (SEM)observation revealed that compared with the binary blends of nylon 6 and ABS,the existence of SMA caused a composition shift of phase inversion to a higher weight fraction of ny...展开更多
Fused deposition modeling(FDM) is one of the latest rapid prototyping techniques in which parts can be manufactured at a fast pace and are manufactured with a high accuracy. This research work is carried out to study ...Fused deposition modeling(FDM) is one of the latest rapid prototyping techniques in which parts can be manufactured at a fast pace and are manufactured with a high accuracy. This research work is carried out to study the friction and wear behavior of parts made of newly developed Nylon6-Fe composite material by FDM. This work also involves the comparison of the friction and wear characteristics of the Nylon6-Fe composite with the existing acrylonitrile butadiene styrene(ABS) filament of the FDM machine. This Is carried out on the pin on disk setup by varying the load(5, 10, 15 and 20 N) and speed(200 and 300 r/min). It is concluded that the newly developed composite is highly wear resistant and can be used in industrial applications where wear resistance is of paramount importance. Morphology of the surface in contact with the Nylon6-Fe composite and ABS is also carried out.展开更多
尼龙6(PA6)树脂具有优异的性能,其连续纤维复合材料在汽车、航空航天领域具有广泛应用。但是PA6树脂熔融后黏度较高,不易对连续纤维充分浸渍,并且连续纤维与PA6的复合材料界面黏附性较差,限制了其复合材料的性能和应用。针对这些问题,...尼龙6(PA6)树脂具有优异的性能,其连续纤维复合材料在汽车、航空航天领域具有广泛应用。但是PA6树脂熔融后黏度较高,不易对连续纤维充分浸渍,并且连续纤维与PA6的复合材料界面黏附性较差,限制了其复合材料的性能和应用。针对这些问题,文中对连续玻璃纤维增强尼龙6(CGF/PA6)复合材料开展了研究。首先,采用阴离子开环聚合制备PA6,确定了其最佳制备工艺;其次,用硅烷偶联剂KH550(AP)对连续玻璃纤维(CGF)进行改性,并对其进行了红外光谱表征;最后,通过原位聚合法制备了CGF/PA6复合材料,研究了AP改性对CGF/PA6复合材料力学性能的影响,并对CGF/PA6复合材料的拉伸断口进行了扫描电镜分析。结果表明,AP被键合到了CGF表面,AP改性可以增强CGF/PA6复合材料的界面黏附性,从而使CGF/PA6复合材料的拉伸强度得到改善,当AP用量为2%时,CGF/PA6复合材料的拉伸强度高达88.52 MPa,此时,复合材料的断裂伸长率最低,为4.90%。CGF/PA6复合材料的冲击强度变化不大,均在50 k J/m2左右,说明复合材料的韧性受CGF表面改性影响较小。展开更多
Magnesia(MgO) nanoparticles were produced from magnesite ore(MgCO3) using ball mill. The crystalline size, morphology and specific SSA were characterized by X-ray diffraction analysis, transmission electron microscopy...Magnesia(MgO) nanoparticles were produced from magnesite ore(MgCO3) using ball mill. The crystalline size, morphology and specific SSA were characterized by X-ray diffraction analysis, transmission electron microscopy and Brunauer-Emmett-Teller method, respectively. MgO nanoparticle-incorporated nylon6 solutions were electrospun to produce nanofiber mats. Surface morphology and internal structure of the prepared hybrid nanofiber mats were examined by scanning electron microscopy and high-resolution transmission electron microscopy, respectively. The fire retardancy and antibacterial activity(Staphylococcus aureus and Escherichia coli) of coated fabrics made from MgO/nylon 6 hybrid nanofiber are better than those from nylon6 nanofiber.展开更多
The mechanical properties and dynamic mechanical properties of blends composed of Nylon 6 and poly （ butylenes terephthalate） （PBT）, with styrene/maleic anhydride（SMA） as compatibilizer, were studied. The observ...The mechanical properties and dynamic mechanical properties of blends composed of Nylon 6 and poly （ butylenes terephthalate） （PBT）, with styrene/maleic anhydride（SMA） as compatibilizer, were studied. The observation on the morphologies of the etched surfaces of the cryogenically fractured specimens via scanning electron microscopy（SEM） demonstrated that in the compatibilized Nylon 6/PBT blends, there exists a finer and more uniform dispersion induced by the in-situ interfacial chemical reactions during the preparation than that in the corresponding uncompatibilized blends. On the other hand, the overall mechanical properties of the compatibilized blends could be remarkably im- proved compared with those of the uncompatibilized ones. Moreover, increasing the amount of the compatibilizer SMA leads to a more efficient dispersion of the PBT phase in Nylon 6/PBT blends. Furthermore, there exists an optimum level of SMA added to achieve the maximum mechanical properties. As far as the mechanism of this reactive compatibilization is concerned, the enhanced interfacial adhesion is necessary to obtain improved dispersion, stable phase morphology, and better mechanical properties.展开更多
The non-isothermal crystallization kinetics of reactive microgel/nylon 6 blends was investigated by differential scanning calorimetry(DSC). The Mo equation was employed to analyze the non-isothermal crystallization da...The non-isothermal crystallization kinetics of reactive microgel/nylon 6 blends was investigated by differential scanning calorimetry(DSC). The Mo equation was employed to analyze the non-isothermal crystallization data. The crystallization activation energies were also evaluated by the Kissinger method. The results show that the crystallization onset temperature(T onset) and crystallization peak temperature(T p) decrease with the increase of the content of reactive microgel, while ΔT(T onset–T p), the crystallization half-time(t1/2) and the crystallization enthalpy(ΔH c) increase. The required cooling rates of blends are higher than that of neat nylon6 in order to achieve the same relative crystallinity in a unit of time. The crystallization activation energies of the reactive microgel/nylon 6 blends are greater than those of the neat nylon 6. When the content of reactive microgel is 30%, the relative crystallinity(X t) reaches the maximum.展开更多
文摘Cord fabric is a critical material used in the manufacture of tyres and various composite materials to increase durability and strength. The tyre consists of many layers of cord fabric, with each layer being referred to as a cord ply. These layers are strategically positioned within the tyre’s internal structure, particularly in the tread and sidewall areas, to improve handling, durability and impact resistance. The cord fabric also serves a critical role in maintaining the structural integrity of the tyre, ensuring that it retains its contour and resists deformations under different operating conditions. This study discusses the advantages and disadvantages of using Nylon 6 (NY6) and Nylon 66 (NY66) cord fabrics in scooter tire production, with a focus on their mechanical behavior under varying curing temperatures and pressures. It was observed that while the curing time for both NY6 and NY66 remained consistent across different platen temperatures and pressures, their mechanical properties showed significant differences. NY6, known for its flexibility and impact resistance, exhibited greater changes in cord-breaking strength and elongation with increasing temperature, showing a marked decrease in breaking strength at higher temperatures. In contrast, NY66 maintained better stability and performance under similar conditions.
文摘Phase separation was studied by the optical microscopy in blends of nylon 6 (PA6) with sodium salt of ethylene/methacrylic acid copolymer (PEMA).The image collecting technology was used to keep track of the development of blends at a certain temperature.The fractal dimension of phase separation was calculated by the image solving technology according to the fractal theory and the self similarity behavior of the process was proved.The relationship of the fractal behavior with composition and experimental temperature was discussed.The fractal behavior of the crystallization development of the crystal phase of PA6 in blends was also discussed and the fractal behavior calculated.
基金Funded by the National High-Tech Projects('863' Program) (No.2002AA2Z4141)
文摘To improve tribological property of MC Nylon6, the glass fiber and fly ash reinforced monomer casting nylon compogites （GFFAPA） were prepared by anionic polymerization of e-caprolactam. The friction and wear behaviors of composites under dry condition, water lubrication and oil lubrication were investigated through a ring-black wear tester. Worn surfaces were analyzed using a scanning electron microscope. The experimental results show that the tensile strength and hardness of nylon composites are obviously improved with reinforcement increasing. Compared to MC nylon, the lowest friction coefficient and wear rate of glass fiber reinforced nylon composites （GFPA） with GF30% respectively decrease by 33.1% and 65.3%, of fly ash reinforced nylon composites （FAPA） with FA20% decrease by 5.2% and 68.9% and of GFFAPA composites with GF30% and FA10% decrease by 57.8% and 89.9%. The main wear mechanisms of FAPA composites are adhesive and abrasive wear and of GFPA composites with high proportion are abrasive and fatigue wear. The wom surfaces of GFFAPA composites are much multiplex and the optional distributing glass fiber and fly ash have a synergetic effect on the wear resistance for GFFAPA composites. Compared with dry friction, the friction coefficient and wear rate under oil lubricated conditions decrease sharply while the latter reversely increase under water lubricated conditions. The wear mechanisms under water lubricated condition are principally chemical corrosion wear and abrasive wear and they become boundary friction under oil lubricated condition.
基金This work was supported by the National Science Funds for GuiZhou Province Science Projects(No.GY-2005-3036)the Special Funds for Major State Basic Research Projects(No.2005CB623802).
文摘The preparation process-dependent phase morphology of blends composed of nylon 6 and acrylonitrile-butadiene- styrene(ABS)over a composition range of 30-70 wt% using a styrene-maleic anhydride(SMA)copolymer as the compatibilizing agent with a constant content(5phr)was investigated.The results of the scanning electron microscope (SEM)observation revealed that compared with the binary blends of nylon 6 and ABS,the existence of SMA caused a composition shift of phase inversion to a higher weight fraction of ny...
基金PTU Jalandhar,Manufacturing Research Lab GNDEC,Ludhiana and DST GOI for financial support
文摘Fused deposition modeling(FDM) is one of the latest rapid prototyping techniques in which parts can be manufactured at a fast pace and are manufactured with a high accuracy. This research work is carried out to study the friction and wear behavior of parts made of newly developed Nylon6-Fe composite material by FDM. This work also involves the comparison of the friction and wear characteristics of the Nylon6-Fe composite with the existing acrylonitrile butadiene styrene(ABS) filament of the FDM machine. This Is carried out on the pin on disk setup by varying the load(5, 10, 15 and 20 N) and speed(200 and 300 r/min). It is concluded that the newly developed composite is highly wear resistant and can be used in industrial applications where wear resistance is of paramount importance. Morphology of the surface in contact with the Nylon6-Fe composite and ABS is also carried out.
文摘尼龙6(PA6)树脂具有优异的性能,其连续纤维复合材料在汽车、航空航天领域具有广泛应用。但是PA6树脂熔融后黏度较高,不易对连续纤维充分浸渍,并且连续纤维与PA6的复合材料界面黏附性较差,限制了其复合材料的性能和应用。针对这些问题,文中对连续玻璃纤维增强尼龙6(CGF/PA6)复合材料开展了研究。首先,采用阴离子开环聚合制备PA6,确定了其最佳制备工艺;其次,用硅烷偶联剂KH550(AP)对连续玻璃纤维(CGF)进行改性,并对其进行了红外光谱表征;最后,通过原位聚合法制备了CGF/PA6复合材料,研究了AP改性对CGF/PA6复合材料力学性能的影响,并对CGF/PA6复合材料的拉伸断口进行了扫描电镜分析。结果表明,AP被键合到了CGF表面,AP改性可以增强CGF/PA6复合材料的界面黏附性,从而使CGF/PA6复合材料的拉伸强度得到改善,当AP用量为2%时,CGF/PA6复合材料的拉伸强度高达88.52 MPa,此时,复合材料的断裂伸长率最低,为4.90%。CGF/PA6复合材料的冲击强度变化不大,均在50 k J/m2左右,说明复合材料的韧性受CGF表面改性影响较小。
基金the financial support provided by the Defence Research Development Organisation (DRDO),New Delhi,for this project (ERIPR/ER/0905103/M/01/1279)
文摘Magnesia(MgO) nanoparticles were produced from magnesite ore(MgCO3) using ball mill. The crystalline size, morphology and specific SSA were characterized by X-ray diffraction analysis, transmission electron microscopy and Brunauer-Emmett-Teller method, respectively. MgO nanoparticle-incorporated nylon6 solutions were electrospun to produce nanofiber mats. Surface morphology and internal structure of the prepared hybrid nanofiber mats were examined by scanning electron microscopy and high-resolution transmission electron microscopy, respectively. The fire retardancy and antibacterial activity(Staphylococcus aureus and Escherichia coli) of coated fabrics made from MgO/nylon 6 hybrid nanofiber are better than those from nylon6 nanofiber.
基金Supported by the Natural Science Funds of Guizhou Province,China(No.GY-2005-3036)the National Basic Research Pro-gram of China(No.2005CB623802).
文摘The mechanical properties and dynamic mechanical properties of blends composed of Nylon 6 and poly （ butylenes terephthalate） （PBT）, with styrene/maleic anhydride（SMA） as compatibilizer, were studied. The observation on the morphologies of the etched surfaces of the cryogenically fractured specimens via scanning electron microscopy（SEM） demonstrated that in the compatibilized Nylon 6/PBT blends, there exists a finer and more uniform dispersion induced by the in-situ interfacial chemical reactions during the preparation than that in the corresponding uncompatibilized blends. On the other hand, the overall mechanical properties of the compatibilized blends could be remarkably im- proved compared with those of the uncompatibilized ones. Moreover, increasing the amount of the compatibilizer SMA leads to a more efficient dispersion of the PBT phase in Nylon 6/PBT blends. Furthermore, there exists an optimum level of SMA added to achieve the maximum mechanical properties. As far as the mechanism of this reactive compatibilization is concerned, the enhanced interfacial adhesion is necessary to obtain improved dispersion, stable phase morphology, and better mechanical properties.
基金Supported by the Graduate Innovative Fund of Wuhan Institute of Technology(CX2013019)
文摘The non-isothermal crystallization kinetics of reactive microgel/nylon 6 blends was investigated by differential scanning calorimetry(DSC). The Mo equation was employed to analyze the non-isothermal crystallization data. The crystallization activation energies were also evaluated by the Kissinger method. The results show that the crystallization onset temperature(T onset) and crystallization peak temperature(T p) decrease with the increase of the content of reactive microgel, while ΔT(T onset–T p), the crystallization half-time(t1/2) and the crystallization enthalpy(ΔH c) increase. The required cooling rates of blends are higher than that of neat nylon6 in order to achieve the same relative crystallinity in a unit of time. The crystallization activation energies of the reactive microgel/nylon 6 blends are greater than those of the neat nylon 6. When the content of reactive microgel is 30%, the relative crystallinity(X t) reaches the maximum.
