Heat transfer enhanced inorganic phase change material compositing carbon nanotubes for battery thermal management and thermal runaway propagation mitigation

Developing technologies that can be applied simultaneously in battery thermal management(BTM)and thermal runaway(TR)mitigation is significant to improving the safety of lithium-ion battery systems.Inorganic phase change material(PCM)with nonflammability has the potential to achieve this dual function.This study proposed an encapsulated inorganic phase change material(EPCM)with a heat transfer enhancement for battery systems,where Na_(2)HPO_(4)·12H_(2)O was used as the core PCM encapsulated by silica and the additive of carbon nanotube(CNT)was applied to enhance the thermal conductivity.The microstructure and thermal properties of the EPCM/CNT were analyzed by a series of characterization tests.Two different incorporating methods of CNT were compared and the proper CNT adding amount was also studied.After preparation,the battery thermal management performance and TR propagation mitigation effects of EPCM/CNT were further investigated on the battery modules.The experimental results of thermal management tests showed that EPCM/CNT not only slowed down the temperature rising of the module but also improved the temperature uniformity during normal operation.The peak battery temperature decreased from 76℃to 61.2℃at 2 C discharge rate and the temperature difference was controlled below 3℃.Moreover,the results of TR propagation tests demonstrated that nonflammable EPCM/CNT with good heat absorption could work as a TR barrier,which exhibited effective mitigation on TR and TR propagation.The trigger time of three cells was successfully delayed by 129,474 and 551 s,respectively and the propagation intervals were greatly extended as well.

Enhanced properties of stone coal-based composite phase change materials for thermal energy storage

Phase change materials (PCMs) can be incorporated with low-cost minerals to synthesize composites for thermal energy storage in building applications.Stone coal (SC) after vanadium extraction treatment shows potential for secondary utilization in composite preparation.We prepared SC-based composite PCMs with SC as a matrix,stearic acid (SA) as a PCM,and expanded graphite (EG) as an additive.The combined roasting and acid leaching treatment of raw SC was conducted to understand the effect of vanadium extraction on promoting loading capacity.Results showed that the combined treatment of roasting at 900℃ and leaching increased the SC loading of the composite by 6.2%by improving the specific surface area.The loading capacity and thermal conductivity of the composite obviously increased by 127%and 48.19%,respectively,due to the contribution of 3wt% EG.These data were supported by the high load of 66.69%and thermal conductivity of 0.59 W·m^(-1)·K-1of the designed composite.The obtained composite exhibited a phase change temperature of 52.17℃,melting latent heat of 121.5 J·g^(-1),and good chemical compatibility.The SC-based composite has prospects in building applications exploiting the secondary utilization of minerals.

Actively tuning anisotropic light-matter interaction in biaxial hyperbolic materialα-MoO_(3) using phase change material VO_(2) and graphene

Anisotropic hyperbolic phonon polaritons(PhPs)in natural biaxial hyperbolic materialα-MoO_(3) has opened up new avenues for mid-infrared nanophotonics,while active tunability ofα-MoO_(3) PhPs is still an urgent problem necessarily to be solved.In this study,we present a theoretical demonstration of actively tuningα-MoO_(3) PhPs using phase change material VO_(2) and graphene.It is observed thatα-MoO_(3) PhPs are greatly dependent on the propagation plane angle of PhPs.The insulator-to-metal phase transition of VO_(2) has a significant effect on the hybridization PhPs of theα-MoO_(3)/VO_(2) structure and allows to obtain actively tunableα-MoO_(3) PhPs,which is especially obvious when the propagation plane angle of PhPs is 900.Moreover,when graphene surface plasmon sources are placed at the top or bottom ofα-MoO_(3) inα-MoO_(3)/VO_(2)structure,tunable coupled hyperbolic plasmon-phonon polaritons inside its Reststrahlen bands(RB s)and surface plasmonphonon polaritons outside its RBs can be achieved.In addition,the above-mentionedα-MoO_(3)-based structures also lead to actively tunable anisotropic spontaneous emission(SE)enhancement.This study may be beneficial for realization of active tunability of both PhPs and SE ofα-MoO_(3),and facilitate a deeper understanding of the mechanisms of anisotropic light-matter interaction inα-MoO_(3) using functional materials.

Enhanced entropy generation and heat transfer characteristics of magnetic nano-encapsulated phase change materials in latent heat thermal energy storage systems

The objective of the current study is to investigate the importance of entropy generation and thermal radiation on the patterns of velocity,isentropic lines,and temperature contours within a thermal energy storage device filled with magnetic nanoencapsulated phase change materials(NEPCMs).The versatile finite element method(FEM)is implemented to numerically solve the governing equations.The effects of various parameters,including the viscosity parameter,ranging from 1 to 3,the thermal conductivity parameter,ranging from 1 to 3,the Rayleigh parameter,ranging from 102 to 3×10^(2),the radiation number,ranging from 0.1 to 0.5,the fusion temperature,ranging from 1.0 to 1.2,the volume fraction of NEPCMs,ranging from 2%to 6%,the Stefan number,ranging from 1 to 5,the magnetic number,ranging from 0.1 to 0.5,and the irreversibility parameter,ranging from 0.1 to 0.5,are examined in detail on the temperature contours,isentropic lines,heat capacity ratio,and velocity fields.Furthermore,the heat transfer rates at both the cold and hot walls are analyzed,and the findings are presented graphically.The results indicate that the time taken by the NEPCMs to transition from solid to liquid is prolonged inside the chamber region as the fusion temperatureθf increases.Additionally,the contours of the heat capacity ratio Cr decrease with the increase in the Stefan number Ste.

Scattered Co-anchored MoS_(2)synergistically boosting photothermal capture and storage of phase change materials

Pristine phase change materials(PCMs)suffer from inherent deficiencies of poor solar absorption and photothermal conversion.Herein,we proposed a strategy of co-incorporation of zero-dimensional(OD)metal nanoparticles and two-dimensional(2D)photothermal materials in PCMs for efficient capture and conversion of solar energy into thermal energy.Highly scattered Co-anchored MoS_(2)nanoflower cluster serving as photon and phonon triggers was prepared by in-situ hydrothermal growth of ZIF67 polyhedron on 2D MoS_(2)and subsequent high-temperature carbonization.After encapsulating thermal storage unit(paraffin wax),the obtained composite PCMs integrated high-performance photothermal conversion and thermal energy storage capability.Benefiting from the synergistic enhancement of OD Co nanoparticles with localized surface plasmon resonance effect,carbon layer with the conjugation effect and 2D MoS_(2)with strong solar absorption,composite PCMs exhibited a high photothermal conversion efficiency of 95.19%,Additionally,the resulting composite PCMs also demonstrated long-term thermal sto rage stability and durable structu ral stability after 300 thermal cycles.The proposed collabo rative co-incorporation strategy provides some innovative references for developing next-generation photothermal PCMs in solar energy utilization.

Comparative Analysis of Reaction to Fire and Flammability of Hemp Shives Insulation Boards with Incorporated Microencapsulated Phase Change Materials

Nowadays buildings contain innovative materials,materials from local resources,production surpluses and rapidly renewable natural resources.Phase Change Materials(PCM)are one such group of novel materials which reduce building energy consumption.With the wider availability of microencapsulated PCM,there is an opportunity to develop a new type of insulating materials,combinate PCM with traditional insulation materials for latent heat energy storage.These materials are typically flammable and are located on the interior wall finishing yet there has been no detailed assessment of their fire performance.In this research work prototypes of low-density insulating boards for indoor spaces from hemp shives using carbamide resin binder and cold pressing were studied.Bench-scale cone calorimeter tests were conducted to evaluate fire risk,with a focus on assessing material flammability properties and the influence of PCM on the results.In this research,the amount of smoke,heat release rate,effective heat of combustion,specific extinction coefficient,mass loss,carbon dioxide yield,specific loss factor,ignition time of hemp straws samples and samples of hemp straws with 10%and without PCM admixture were compared.There is a risk of flammability for PCM and their fire reaction has not been evaluated when incorporating PCM into interior wall finishing boards.The obtained results can be used by designers to balance the potential energy savings of using PCM with a more complete understanding and predictability of the associated fire risk when using the proposed boards.It also allows for appropriate risk mitigation strategies.

Effect of carbon fiber on thermal properties of n-Docosane phase change materials

The improvement of the heat transfer rate of phase change material（PCM）is studied by mixing with carbon fiber（CF）which is a good heat conductor.The composite PCM is prepared by blending CF and n-Docosane and its thermal performance is tested using the method of differential scanning calorimetry（DSC）analysis and thermogravimetric/differential thermal analysis（TG/DTA）.In addition,the influence of the mixing amount and the length of CF on the thermal conductivity of n-Docosane are investigated.The results show that CF can significantly improve the heat transfer rate of n-Docosane,and the mixing amount and the length of CF are two influence factors.The heat storage and release rates increase with the increase in the mixing amount of CF.Moreover,the melting point of n-Docosane is increased from 40.2 to 50.8 ℃ after being mixed with CF.The heating time is decreased from 720 to 660 s by mixing with 6% of CF,and is decreased to 600 s by mixing with 10% of CF.

Research on microcapsules of phase change materials

Microcapsule technology is a kind of technology wrapping the solid or liquid into minute-sized particles within the field of micrometer or millimeter with film forming materials. This thesis introduces microcapsule technology of phase change materials and its main functions and the structural composition, preparation methods and characterization technology of microcapsule of phase change materials. The microcapsule of phase change materials is small in size and its temperature remains unchanged during the process of heat absorption and heat release. It is of great value in research and application prospect due to these characteristics.

Feasibility Research of Using Phase Change Materials to Reduce the Inner Temperature Rise of Mass Concrete

In order to evaluate the feasibility of using phase change materials to reduce the inner temperature rise of mass concrete, the interior temperature of normal concrete specimen under semi-adiabatic curing condition was measured. The effect of embedding phase change material(PCM) and replacing water with suspension of phase change material(SPCM) as cooling fluid were compared in the experiment. The cooling effect and the affecting factors were analyzed and calculated. The research results showed that the peak of inner temperature could be decreased obviously by the method of pre-embeding PCM in concrete, however, this method is only effective in the initial stage of cement hydration process. Besides, the volume of PCM is rather big and the PCM can not be used circularly, which means that this method can only be used under special condition and the feasibility is low. When SPCM was used as cooling fluid, the interior temperature rise of mass concrete was reduced more effectively, and the temperature grads peak around the cooling pipe was also reduced. Besides, both the SPCM consumption amount and the circulation time were decreased, and most important is that the SPCM is recyclable. The technical and economical feasibility of using SPCM to reduce the inner temperature rise of mass concrete is high.

Heat transfer and parametric studies of an encapsulated phase change material based cool thermal energy storage system

This work investigates the transient behaviour of a phase change material based cool thermal energy storage (CTES) system comprised of a cylindrical storage tank filled with encapsulated phase change materials (PCMs) in spherical container integrated with an ethylene glycol chiller plant. A simulation program was developed to evaluate the temperature histories of the heat transfer fluid (HTF) and the phase change material at any axial location during the charging period. The results of the model were validated by comparison with experimental results of temperature profiles of HTF and PCM. The model was also used to investigate the effect of porosity, Stanton number, Stefan number and Peclet number on CTES system performance. The results showed that increase in porosity contributes to a higher rate of energy storage. However, for a given geometry and heat transfer coefficient, the mass of PCM charged in the unit decreases as the increase in porosity. The St number as well as the Ste number is also influential in the performance of the unit. The model is a convenient and more suitable method to determine the heat transfer characteristics of CTES system. The results reported are much useful for designing CTES system.

Preparation and hygrothermal performance of composite phase change material wallboard with humidity control based on expanded perlite/diatomite/paraffin

Phase change material(PCM)can reduce the indoor temperature fluctuation and humidity control material can adjust relative humidity used in buildings.In this study,a kind of composite phase change material particles(CPCMPs)were prepared by vacuum impregnation method with expanded perlite(EP)as supporting material and paraffin as phase change material.Thus,a PCM plate was fabricated by mould pressing method with CPCMPs and then composite phase change humidity control wallboard(CPCHCW)was prepared by spraying the diatom mud on the surface of PCM plate.The composition,thermophysical properties and microstructure were characterized using X-ray diffraction instrument(XRD),differential scanning calorimeter(DSC)and scanning electron microscope(SEM).Additionally,the hygrothermal performance of CPCHCW was characterized by temperature and humidity collaborative test.The results can be summarized as follows:(1)CPCMPs have suitable phase change parameters with melting/freezing point of 18.23°C/29.42°C and higher latent heat of 54.66 J/g/55.63 J/g;(2)the diatom mud can control the humidity of confined space with a certain volume;(3)the combination of diatom mud and PCM plate in CPCHCW can effectively adjust the indoor temperature and humidity.The above conclusions indicate the potential of CPCHCW in the application of building energy efficiency.

Preparation and Characterization of Sodium Sulfate/Silica Composite as a Shape-stabilized Phase Change Material by Sol-gel Method

A sodium sulfate （NaeSO4）/silica （SiO2） composite was prepared as a shape-stabilized solid-liquid phase change material by a sol-gel procedure using Na2SiO3 as the silica source. Na2SO4 in the composite acts as a latent heat storage substance for solid-liquid phase change, while SiO2 acts as a support material to provide structural strength and prevent leakage of melted NazSO4. The microstructure and composition of the prepared composite were characterized by the N2 adsorption, transmission electron microscope （TEM）, scanning electron microscope （SEM）, Fourier transform infrared spectroscopy （FTIR） and X-ray diffraction. The results show that the prepared Na2SOJSiO2 composite is a nanostructured hybrid of NazSO4 and SiO2 without new substances produced during the phase change. The macroscopic shape of the NazSO4/SiO2 composite after the melting and freezing cycles does not change and there is no leakage of Na2SO4. Determined by differential scanning calorimeter （DSC） analysis, the values of phase change latent heat of melting and freezing of the prepared NazSO4/SiO2 （50%, by mass） composite are 82.3 kJ.kg i and 83.7 kJ.kg-1, and temperatures of melting and freezing are 886.0 ℃ and 880.6 ℃, respectively. Furthermore, the Na2SOJSiO2 composite maintains good thermal energy storage and release ability even after 100 cycles of melting and freezing. The satisfactory thermal storage performance renders this composite a versatile tool for high-temperature thermal energy storage.

Fabrication, property characterization and thermal performance of composite phase change material plates based on tetradecanol-myristic acid binary eutectic mixture/expanded perlite and expanded vermiculite for building application

A binary eutectic mixture composed of tetradecanol(TD)and myristic acid(MA)was maximally absorbed into the microstructures of expanded perlite(EP)and expanded vermiculite(EVMT),respectively,through a self-made vacuum adsorption roller to prepare phase change material(PCM)particle(PCP).Then EP and EVMT-based composite PCM plates were respectively fabricated through a mold pressing method.The thermal property,chemical stability,microstructure and durability were characterized by differential scanning calorimeter(DSC),Fourier transform infrared spectroscope(FT-IR),scanning electron microscope(SEM)and thermal cycling tests,respectively.The results show that both PCPs have high latent heats with 110 J/g for EP-based PCP and more than 130 J/g for EVMT-based PCP,compact microstructure without PCM leakage,stable chemical property and good durability.The research results have proved the feasibility for the vacuum adsorption roller used in the composite PCM fabrication.Results of thermal storage performance experiment indicate that the fabricated PCM plates have better thermal inertia than common building materials,and the thermal storage performance of PCM plates has nonlinearly changed with outside air velocity and temperature increase.Therefore,PCM plates show a significant potential for the practical application of building thermal storage.

Mica-stabilized polyethylene glycol composite phase change materials for thermal energy storage

Mica was used as a supporting matrix for composite phase change materials(PCMs)in this work because of its distinctive morphology and structure.Composite PCMs were prepared using the vacuum impregnation method,in which mica served as the supporting material and polyethylene glycol(PEG)served as the PCM.Fourier transform infrared and X-ray diffraction analysis confirmed that the addition of PEG had no effect on the crystal structure of mica.Moreover,no chemical reaction occurred between PEG and mica during the vacuum impregnation process,and no new substance was formed.The maximum load of mica-stabilized PEG was 46.24%,the phase change temperature of M_(400)/PEG was 46.03℃,and the latent heat values of melting and cooling were 77.75 and 77.73 J·g^(−1),respectively.The thermal conductivity of M_(400)/PEG was 2.4 times that of pure PEG.The thermal infrared images indicated that the thermal response of M_(400)/PEG improved relative to that of pure PEG.The leakage test confirmed that mica could stabilize PEG and that M_(400)/PEG had great form-stabilized property.These results demonstrate that M_(400)/PEG has potential in the field of building energy conservation.

Bifunctional Liquid Metals Allow Electrical Insulating Phase Change Materials to Dual-Mode Thermal Manage the Li-Ion Batteries

Phase change materials(PCMs)are expected to achieve dual-mode thermal management for heating and cooling Li-ion batteries(LIBs)according to real-time thermal conditions,guaranteeing the reliable operation of LIBs in both cold and hot environments.Herein,we report a liquid metal(LM)modified polyethylene glycol/LM/boron nitride PCM,capable of dual-mode thermal managing the LIBs through photothermal effect and passive thermal conduction.Its geometrical conformation and thermal pathways fabricated through ice-template strategy are conformable to the LIB’s structure and heat-conduction characteristic.Typically,soft and deformable LMs are modified on the boron nitride surface,serving as thermal bridges to reduce the contact thermal resistance among adjacent fillers to realize high thermal conductivity of 8.8 and 7.6 W m^(−1) K^(−1) in the vertical and in-plane directions,respectively.In addition,LM with excellent photothermal performance provides the PCM with efficient battery heating capability if employing a controllable lighting system.As a proof-of-concept,this PCM is manifested to heat battery to an appropriate temperature range in a cold environment and lower the working temperature of the LIBs by more than 10℃ at high charging/discharging rate,opening opportunities for LIBs with durable working performance and evitable risk of thermal runaway.

Characterization of size effect of natural convection in melting process of phase change material in square cavity

The accelerating effect of natural convection on the melting of phase change material(PCM)has been extensively demonstrated.However,such an influence is directly dependent on the size and shape of domain in which phase change happens,and how to quantitatively describe such an influence is still challenging.On the other hand,the simulation of natural convection process is considerably difficult,involving complex fluid flow in a region changing with time,and is typically not operable in practice.To overcome these obstacles,the present study aims to quantitatively investigate the size effect of natural convection in the melting process of PCM paraffin filled in a square latent heat storage system through experiment and simulation,and ultimately a correlation equation to represent its contribution is proposed.Firstly,the paraffin melting experiment is conducted to validate the two-dimensional finite element model based on the enthalpy method.Subsequently,a comprehensive investigation is performed numerically for various domain sizes.The results show that the melting behavior of paraffin is dominated by the thermal convection.When the melting time exceeds 50 s,a whirlpoor flow caused by natural convection appears in the upper liquid phase region close to the heating wall,and then its influencing range gradually increases to accelerate the melting of paraffin.However,its intensity gradually decreases as the distance between the melting front and the heating wall increases.Besides,it is found that the correlation between the total melting time and the domain size approximately exhibits a power law.When the domain size is less than 2 mm,the accelerating effect of natural convection becomes very weak and can be ignored in practice.Moreover,in order to simplify the complex calculation of natural convection,the equivalent thermal conductivity concept is proposed to include the contribution of natural convection to the total melting time,and an empirical correlation is given for engineering applications.

Multiple structure graphite stabilized stearic acid as composite phase change materials for thermal energy storage

This paper used 3 types of graphite with different physical structures as the porous matrix to prepare composite phase change materials(PCMs),and investigated their photo-thermal conversion performance and application in battery thermal management.Multiple structure graphite minerals,including microcrystalline graphite(MG),scale graphite(SG),and expanded graphite(EG)were used as porous matrix,while stearic acid(SA)acts as the phase change material.The vacuum impregnation method was applied to prepare SA/MG,SA/SG,SA/EG,and SA/MG1,and SA/EG1was/were prepared by the ethyl alcohol method.Results show that the thermal conductivities of all composite phase change materials were 10.82 to 22.06 times higher than that of the pure SA.Thermogravimetric(TG)analysis showed that the loadages of SA were 43.61%,18.74%,and 92.66%for SA/MG,SA/SG,and SA/EG respectively.The load rates of SA were 18.98%and 18.88%for SA/MG1 and SA/EG1,respectively.For the 3 types of graphite materials of different dimensions,the BET(Brunauer,Emmett,and Teller)surface area determines the maximum load of SA.The Fourier-transform infrared(FTIR)and X-ray diffraction(XRD)results indicated that there was good compatibility between the SA and the supports.The SA/EG1 has better thermophysical properties in heat energy storage and release process.The thermal infrared images show that SA/EG1 has higher sensitivity to the temperature changes.SA/EG1 has better photo-heat conversion performance than SA/SG and SA/MG1 attributed to the multilayer structure of EG.SA/EG has better thermal management performance in the Li-ion batteries discharge process.

Phase change materials as quenching media for heat treatment of 42CrMo4 steels

In the present work,paraffin phase change material is used as quenchant for the heat treatment of 42CrMo4 alloy and compared with water,air,and CuO doped paraffin.The samples were prepared based on ASTM E 8M-98 standard for tensile test and then heated up to 830°C,kept for 4 h in an electric resistance furnace and then quenched in the mentioned media.Elastic modulus,yield strength,ultimate tensile strength,elongation,and modulus of toughness were determined according to the obtained stress?strain curves.Moreover,the hardness and microstructural evolution were investigated after the heat treatment at different media.The samples quenched in paraffin and CuO-doped paraffin are higher in ultimate tensile strength(1439 and 1306 MPa,respectively)than those quenched in water(1190 MPa)and air(1010 MPa).The highest hardness,with a value of HV 552,belonged to the sample quenched in CuO-doped paraffin.The microstructural studies revealed that the non-tempered steel had a ferrite/pearlite microstructure,while by quenching in water,paraffin and CuO-doped paraffin,ferrite/martensite microstructures were achieved.It is also observed that using the air as quenchant resulted in a three-phase bainite/martensite/ferrite microstructure.

Energy Storage Properties of Phase Change Materials Prepared from PEG/CPP

New kinds of solid-solid phase change materials have been prepared in our laboratory. In these materials, the rigid polymer chlorinated polypropylene is taken as skeletons and the flexible polymer polyethylene glycol 6000 and polyethylene glycol 10000 are taken as functional chains. Results show that chlorinated polypropylene grafted by polyethylene glycol 10000 has greater enthalpy than chlorinated polypropylene grafted by polyethylene glycol 6000.

Melting Intercalation Method to Prepare Lauric Acid/Organophilic Montmorillonite Shape-stabilized Phase Change Material

A kind of novel shape-stabilized phase change material （SSPCM） was prepared by using a melting intercalation technique. This kind of SSPCM was made of lauric acid （LA） as a phase change material and organophilic montmorillonite （OMMT） as a support material. And the thermal properties and morphology of the SSPCM were characterized by X-ray diffraction （XRD）, transmission electron microscope （TEM）, scanning electronic microscope （SEM）, scanning calorimeter （DSC）, and differential thermal cravimetry （TG）. The DSC result shows that the phase change temperature of the SSPCM is close to that of LA, and its latent heat is equivalent to that of the calculated value based on the mass ratio of LA measured by TG. The XRD, SEM and TEM results demonstrate that the LA intercalates into the silicate layers of the OMMT, thus forming a typically intercalted hybrid, which can restrict the molecular chain of the LA within the structure of OMMT at high temperature. And consequently SSPCM can keep its solid state during its solid-liquid phase change processing.