PRECISION OF HSK TOOLING SYSTEM IN HIGH SPEED MACHINING

Based on the theory of elastic mechanics and material mechanics, the orientation precision of the hohl schaft kegel（HSK） tooling system in static and dynamic states is theoretically and experimentally studied. The relation between the clamping force and the shank taper is obtained. And a proper clamping force is found to be essential to assure the axial and radial orientation precisions of the HSK tooling system in high speed machining （HSM）. Analytical results show that the reason why the HSK tooling system can keep high precision at the high rotational speed is that the actual axial clamping force keeps the two surfaces of the shank and the spindle in contact all the time.

MECHANICAL MODEL OF HSK TOOLING SYSTEM IN HIGH SPEED MACHINING

According to the structure of the hohl schaft kegel（HSK） tooling system and its working principle, a mechanical model of the HSK tooling system is established. Major factors influencing the stiffness of the system are analyzed and the relationship between the load and the manufacturing quality is obtained. The basic rule of the stiffness variation is presented and the theoretical analysis is in a good agreement with experimental results. The dynamic stiffness must also be considered to evaluate the performance of the tooling system besides the staticstiffness. Finally, the selecting principles of the HSK types are proposed and their optimum operating conditions are established.

晶振膜厚监控技术中Tooling Factor的精确标定

晶振监控法是一种实现非规整膜系监控的重要手段。在晶振监控中,晶振片与镀膜基片上沉积薄膜厚度的比值,即Tooling Factor是相对固定的。采用晶振监控法实现薄膜厚度的精确控制必须对Tooling Factor进行精确标定。本文提出了精确标定Tooling Factor的方法,并对这种方法进行了实验验证。结果表明,该方法能够将膜厚控制误差从～20%降低到6%的水平,从而使多层膜的反射率曲线更加接近设计结果,实现多层膜膜厚的精确控制。

轿车车身零件冲压线Tooling的自动化虚拟装配

基于轿车车身零件数字化设计和自动加工的现状,分析了车身零件冲压用工装夹具——Tooling设计和装配自动化过程中的薄弱环节。针对Tooling设计中的经验依赖性和装配中的手动反复调整的突出问题,分析了Tooling装配体的空间结构特点。基于机器人学中的De- navit-Hartenberg反运动学原理,建立了Tooling自动化虚拟装配的数学模型,最后给出实例,验证了整个过程的正确性和有效性。为不同行业中同类空间装配体的自动化装配,提供了借鉴性的思路和解决方案。

Inconel 617 and Stellite 6 alloys for tooling in thixoforming of steels

Thermal fatigue and high temperature wear are the two principle failure mechanisms for thixoforming dies. Samples of Inconel 617 and Stellite 6 alloys were submitted to thermal cycling under conditions which approximate thixoforming of steels and to sliding wear tests at 750 ℃. The experimental results thus obtained were compared with those of the X32CrMoV33 hot work tool steel. The Inconel 617 and Stellite 6 samples are much more resistant to oxidation and to softening than the hot work tool steel, providing a superior resistance to thermal fatigue cracking. The wear resistance of the Inconel 617 and Stellite 6 alloys at 750 ℃ is also markedly superior. The adhesive oxides growing slowly on Inconel 617 and Stellite 6 alloys sustain the wear action without spalling and are claimed to be responsible for the superior wear resistance of these alloys at 750 ℃.

Sprayformed Hot Work Steels for Rapid Tooling

The present work compares microstructures of hot work steels made by different processes, that is, by sprayforming,by casting, and a commercially supplied H13 steel. Material benefits are recognized by sprayforming hot working tools such as die inserts for hot forging. The sprayformed hot work steels present a fine and homogeneous microstructure,which implies that, at a similar toughness level, the sprayformed steel can be higher alloyed, so that the thermal fatigue and wear resistance at elevated temperatures can be improved. A series of steels with higher vanadium content than commercial hot work steels are developed. There are no segregation and carbide network problems usually encountered in conventional ingot/forging processed high-vanadium steels. Microstructure and hardness of the new sprayformed steels are studied under different heat treatment conditions. It is justified that these sprayformed steels can be directly used for tooling without high temperature hardening. Sprayforming the tool steels onto a precision ceramic mould is demonstrated to extend the technoeconomical benefits, so that a net shape production tool can be rapidly made.Features of the rapid tooling process are also discussed.

Conception of tooling adapted to thixoforging of high solid fraction hot-crack-sensitive aluminium alloys

Thixoforging is a type of semi-solid metal processing at high solid fraction (0.7<φs<1), which involves the processing of alloys in the semi-solid state.Tooling has to be adapted to this particular process to benefit shear thinning and thixotropic behaviour of such semi-solid material.Tooling parameters, such as the forming speed and tool temperature, have to be accurately controlled because of their influence on thermal exchanges between material flow and tool.These thermal exchanges influence the high-cracking tendency and the rheology of the semi-solid material during forming, which affects parts properties and therefore their quality.Extrusion tests show how thermal exchanges influence quality of thixoforged parts made of 7075 aluminium alloys at high solid fraction by modifying process parameters like forming speed, tool temperature and tool thermal protector.Thus an optimum in terms of thermal exchanges has to be found between surface quality and mechanical properties of the part.A direct application is the evaluation of surface quality of thixoforged thin wall parts made of 7075 aluminium alloy.

AlTiN and AlTiON-coated hot work tool steels for tooling in steel thixoforming

X32CrMoV33 hot work tool steel samples coated with AlTiN and AlTiON were submitted to thermal cycling under conditions that approximate thixoforming of steels and to sliding wear tests at 750 ℃,measured to be the cavity surface temperature shortly after the steel slurry is forced into the thixoforming die.AlTiN and AlTiON coatings provide adequate protection against oxidation of the tool steel substrate,but fail to avoid thermal fatigue cracking.This is attributed to the extensive softening of the substrate,the thermal expansion mismatch between the hot work tool steel and the coatings and residual compressive stresses inherited from the deposition process.The impact of AlTiN and AlTiON coatings on the high temperature wear resistance,on the other hand,is favourable.The improved wear resistance is attributed to the stable,protective surface oxide films.

Rapid Tooling Technique Based on Stereolithograph Prototype

Rapid tooling technique based on the sterelithograph prototype is investigated. The epoxy tooling technological process was elucidated. It is analyzed in detail that the epoxy resin formula is easy to cast, curing process, and release agents. The transitional plaster model is also proposed. The mold to encrust mutual.inductors with epoxy and mold to inject plastic soapboxes was made with the technique The tooling needs very little time and cost, for the process is only to achieve the nice replica of the prototype. It is benefit for the trial and small batch of production.

Rapid Tooling-Rapid Abrading Process Integratedwith Rapid Prototyping

The paper is to outline a new process for manufacturing rapid graphite electrode. It detailsthe steps in Providing integration with Rapid Prototyping (RP) into rapid electrode abrading Process.The key to this combination is the successful model or patted creating using the RP technology.Significantly reduced lead-time, shortened learns curve, lowered revision changes cost and eliminatedor reduced mold polishing are the consequent results. high quality Electrical Discharge Machining(EDM) electrodes are sometimes difficult to be manufactured rapidly and are very time-consumingby conventional methods, even using Computer Numerical Control (CNC) machines. Abradingprovides a simple way to create etuemely detailed and complex electrode to make molds in toolingmaking industries. Integration with the rapid development of the Rapid Prototyping & Manufacturing(RP&M) technology, the rapid electrode abrading process has been regarded as one of the majorbreakthrough in tooling making technology.

The Principle of Square Hole Machining and It＇s Tooling Structure Design

In order to meet the rapid needs of processing square hole in mechanical equipment, the paper expounds the square hole processing method： planetary wheel method, and analyze the principle of tooling structure and process with computer graphics parameters design. The results that, as long as the appropriate parameters, using the above method not only can punch the square hole, can also be processed triangle, the five angle and hexagonal regular polygon holes. The square hole processing method can provide theoretical basis and engineering reliable reference for related engineering and technical personnel.

Design and Manufacture of a Wax Injection Tool for Investment Casting Using Rapid Tooling

A rapid wax injection tool of a gearbox shift fork was designed, simulated, and manufactured using rapid prototyping and rapid tooling technology to save time and cost of producing wax models used for the investment casting process. CAE simulation softwares, in particular, MoldFlow, are used to get wax injection moulding parameters such as filling parameters, temperature profiles, freeze time, speed, and pressure. The results of this research were compared with conventional wax model production methods. The criteria of such comparison were based upon parameters such as time, cost, and other related characteristics, which resulted in saving of 50% in time and 60% in cost. In this research, design, assembly, and wax injection operation of the wax tool took 10 days. Considering the fact that wax melting temperature is as low as 70℃ and injection pressure of 0.5 MPa, the tool suffers no damage due to the thermal and pressure stresses, leading to the mass production of wax models.

Porosity,cracks,and mechanical properties of additively manufactured tooling alloys:a review

Additive manufacturing(AM)technologies are currently employed for the manufacturing of completely functional parts and have gained the attention of hightechnology industries such as the aerospace,automotive,and biomedical fields.This is mainly due to their advantages in terms of low material waste and high productivity,particularly owing to the flexibility in the geometries that can be generated.In the tooling industry,specifically the manufacturing of dies and molds,AM technologies enable the generation of complex shapes,internal cooling channels,the repair of damaged dies and molds,and an improved performance of dies and molds employing multipleAMmaterials.Inthepresentpaper,a reviewof AM processes and materials applied in the tooling industry for the generation of dies and molds is addressed.AM technologies used for tooling applications and the characteristics of the materials employed in this industry are first presented.In addition,the most relevant state-of-the-art approaches are analyzed with respect to the process parameters and microstructural and mechanical properties in the processing of high-performance tooling materials used in AM processes.Concretely,studies on the AM of ferrous(maraging steels and H13 steel alloy)and non-ferrous(stellite alloys and WC alloys)tooling alloys are also analyzed.

The FAIR Data Point:Interfaces and Tooling

While the FAIR Principles do not specify a technical solution for'FAIRness',it was clear from the outset of the FAIR initiative that it would be useful to have commodity software and tooling that would simplify the creation of FAIR-compliant resources.The FAIR Data Point is a metadata repository that follows the DCAT(2)schema,and utilizes the Linked Data Platform to manage the hierarchical metadata layers as LDP Containers.There has been a recent flurry of development activity around the FAIR Data Point that has significantly improved its power and ease-of-use.Here we describe five specific tools—an installer,a loader,two Webbased interfaces,and an indexer-aimed at maximizing the uptake and utility of the FAIR Data Point.

改良Aldrete量表和DPART在全身麻醉术后复苏病人中的应用效果比较

目的:探讨中文版DPART量表与改良Aldrete量表对全身麻醉病人术后复苏效果的评估效果。方法:以全身麻醉术后入麻醉复苏室(PACU)接受治疗的病人为研究对象,按手术日期先后顺序分为改良Aldrete组和DPART组。改良Aldrete组105例病人采用改良Aldrete作为出室评估工具,DPART组109例病人采用DPART作为出室评估工具,比较两组病人PACU停留时间、出室时疼痛评分、镇静躁动得分、苏醒期躁动发生率、恶心呕吐评分和护士对于两种量表的可行性、实用性评价。结果:DPART组PACU停留时间长于改良Aldrete组(P<0.05),但出室时疼痛评分、恶心呕吐评分低于改良Aldrete组(P<0.05);两组出室时镇静躁动得分及苏醒期躁动发生率比较差异无统计学意义(P>0.05);DPART组量表的可行性评分低于改良Aldrete组(P<0.05),实用性评分高于改良Aldrete组(P<0.05)。结论:应用中文版DPART量表评估PACU病人,病人PACU停留时间较使用改良Aldrete量表评估延长,但病人出室时各项体征表现较好,更有利于保障全身麻醉术后病人安全转出PACU。

A review on the multi-scaled structures and mechanical/thermal properties of tool steels fabricated by laser powder bed fusion additive manufacturing

The laser powder bed fusion(LPBF) process can integrally form geometrically complex and high-performance metallic parts that have attracted much interest,especially in the molds industry.The appearance of the LPBF makes it possible to design and produce complex conformal cooling channel systems in molds.Thus,LPBF-processed tool steels have attracted more and more attention.The complex thermal history in the LPBF process makes the microstructural characteristics and properties different from those of conventional manufactured tool steels.This paper provides an overview of LPBF-processed tool steels by describing the physical phenomena,the microstructural characteristics,and the mechanical/thermal properties,including tensile properties,wear resistance,and thermal properties.The microstructural characteristics are presented through a multiscale perspective,ranging from densification,meso-structure,microstructure,substructure in grains,to nanoprecipitates.Finally,a summary of tool steels and their challenges and outlooks are introduced.

Preheating-assisted solid-state friction stir repair of Al-Mg-Si alloy plate at different rotational speeds

Additive friction stir deposition(AFSD)is a novel structural repair and manufacturing technology has become a research hotspot at home and abroad in the past five years.In this work,the microstructural evolution and mechanical performance of the Al-Mg-Si alloy plate repaired by the preheating-assisted AFSD process were investigated.To evaluate the tool rotation speed and substrate preheating for repair quality,the AFSD technique was used to additively repair 5 mm depth blind holes on 6061 aluminum alloy substrates.The results showed that preheat-assisted AFSD repair significantly improved joint bonding and joint strength compared to the control non-preheat substrate condition.Moreover,increasing rotation speed was also beneficial to improve the metallurgical bonding of the interface and avoid volume defects.Under preheating conditions,the UTS and elongation were positively correlated with rotation speed.Under the process parameters of preheated substrate and tool rotation speed of 1000 r/min,defect-free specimens could be obtained accompanied by tensile fracture occurring in the substrate rather than the repaired zone.The UTS and elongation reached the maximum values of 164.2MPa and 13.4%,which are equivalent to 99.4%and 140%of the heated substrate,respectively.

Shock index and its variants as predictors of mortality in severe traumatic brain injury

BACKGROUND The increase in severe traumatic brain injury(sTBI)incidence is a worldwide phenomenon,resulting in a heavy disease burden in the public health systems,specifically in emerging countries.The shock index(SI)is a physiological parameter that indicates cardiovascular status and has been used as a tool to assess the presence and severity of shock,which is increased in sTBI.Considering the high mortality of sTBI,scrutinizing the predictive potential of SI and its variants is vital.AIM To describe the predictive potential of SI and its variants in sTBI.METHODS This study included 71 patients(61 men and 10 women)divided into two groups:Survival(S;n=49)and Non-survival(NS;n=22).The responses of blood pressure and heart rate(HR)were collected at admission and 48 h after admission.The SI,reverse SI(rSI),rSI multiplied by the Glasgow Coma Score(rSIG),and Age multiplied SI(AgeSI)were calculated.Group comparisons included Shapiro-Wilk tests,and independent samples t-tests.For predictive analysis,logistic regression,receiver operator curves(ROC)curves,and area under the curve(AUC)measurements were performed.RESULTS No significant differences between groups were identified for SI,rSI,or rSIG.The AgeSI was significantly higher in NS patients at 48 h following admission(S:26.32±14.2,and NS:37.27±17.8;P=0.016).Both the logistic regression and the AUC following ROC curve analysis showed that only AgeSI at 48 h was capable of predicting sTBI outcomes.CONCLUSION Although an altered balance between HR and blood pressure can provide insights into the adequacy of oxygen delivery to tissues and the overall cardiac function,only the AgeSI was a viable outcome-predictive tool in sTBI,warranting future research in different cohorts.

基于Ladybug Tools对日光温室的方位角与光照模拟

日光温室是重要的农业基础设施,温室的方位角是评判温室结构设计是否合理的基础之一。选择较好的温室方位角拥有更优的采光性能是本文研究的意义。为此,选择三维可视化技术模拟分析日光温室的光照值,为更好地研究分析日光温室采光性能及光照变化提供较为直观的途径和方法,为优化设计高产、高效、节能的日光温室提供一定的辅助作用。通过实测数据和模拟数据的对比,说明Ladybug Tools软件模拟不同方位角的变化及和田日光温室的光照的对比准确度较高,误差不超过5%,为研究日光温室在光照方面的设计提供了一定的理论依据和参考。

Novel Batch Polishing Method of Ceramic Cutting Inserts for Reducing Tool Wear

Ceramic cutting inserts are a type of cutting tool commonly used in high-speed metal cutting applications.However,the wear of these inserts caused by friction between the workpiece and cutting inserts limits their overall effectiveness.In order to improve the tool life and reduce wear,this study introduces an emerging method called magnetic field-assisted batch polishing(MABP)for simultaneously polishing multiple ceramic cutting inserts.Several polishing experiments were conducted under different conditions,and the wear characteristics were clarified by cutting S136H steel.The results showed that after 15 min of polishing,the surface roughness at the flank face,edge,and nose of the inserts was reduced to below 2.5 nm,6.25 nm,and 45.8 nm,respectively.Furthermore,the nose radii of the inserts did not change significantly,and there were no significant changes in the weight percentage of elements before and after polishing.Additionally,the tool life of the batch polished inserts was found to be up to 1.75 times longer than that of unpolished inserts.These findings suggest that the MABP method is an effective way to mass polish ceramic cutting inserts,resulting in significantly reduced tool wear.Furthermore,this novel method offers new possibilities for polishing other tools.