Analysis of Characteristic and Causes of a Strong Cooling Process in China in the Early Winter of 2020/2021

The characteristics and causes of a drop in temperature during a cold wave process in the early winter of 2020/2021 were analyzed.The results show that the air temperature at 700-600 hPa over China was firstly and mostly influenced by the cold wave process,and then the cold air gradually extended to the lower layer,causing the most severe cooling in North China and its nearby areas.During the cold wave,the longitude of the upper-level jet over the Chinese mainland was larger;the Ural blocking high and the East Asian trough were stronger,so that the geopotential height gradient between the two was also significantly larger;the meridional air flow was abnormally strong,which was conducive to the southward transport of cold air from the middle and high latitudes.Results of the diagnostic analysis further show that the outbreak of the cold wave and the negative temperature tendency anomaly in the key area were mainly caused by the meridional temperature horizontal advection anomaly,while the temperature rise accompanied by abnormal air subsidence compensated for the abnormal decrease in temperature,which was conducive to the gradual rise of temperature in the key area.

Effect of normalizing cooling process on microstructure and precipitates in low-temperature silicon steel

Microstructure, precipitate and magnetic characteristic of fmal products with different normalizing cooling processes for Fe-3.2%Si low-temperature hot-rolled grain-oriented silicon steel were analyzed and compared with the hot-rolled plate by optical microscopy （OM）, transmission electron microscopy （TEM）, and energy dispersive spectrometry （EDS）. The results show that, the surface microstructure is uniform, the proportion of recrystallization in matrix increases, and the banding textures are narrowed; the precipitates, whose quantity in normalized plate is more than that in hot-rolled plate greatly, are mainly A1N, MnS, composite precipitates （Cu,Mn）S and so on. Normalizing technology with a temperature of 1120 ℃, holding for 3 min, and a two-stage cooling is a most advantaged method to obtain oriented silicon steel with sharper Goss texture and higher magnetic properties, owing to the uniform surface microstructures and the obvious inhomogeneity of microstructures along the thickness. The normalizing technology with the two-stage cooling is the optimum process, which can generate more fine precipitates dispersed over the matrix, and be beneficial for finished products to get higher magnetic properties.

Controlled Rolling and Cooling Process for Low Carbon Cold Forging Steel

Effect of controlled rolling and cooling process on the mechanical properties of low carbon cold forging steel was investigated for different processing parameters of a laboratory hot rolling mill. The results show that the specimens with fast cooling after hot rolling exhibit very good mechanical properties, and the improvement of the mechanical properties can be attributed mainly to the ferrite-grain refinement. The mechanical properties increase with decreasing final cooling temperature within the range from 670 ℃ to 570 ℃ due to the finer interlamellar spacing of pearlite colony. The specimen with fast cooling after low temperature rolling shows the highest values of the mechanical properties. The effect of the ferrite grain size on the mechanical properties was greater than that of pearlite morphology in the present study. The mechanical properties of specimens by controlled rolling and cooling process without thermal treatment were greatly superior to that of the same specimens by the conventional rolling, and their tensile strength reached 490 MPa grade even in the case of low temperature rolling without controlled rolling. It might be expected to realize the substitution medium-carbon by low-carbon for 490 MPa grade cold forging steel with controlled rolling and cooling process.

Mathematical model for cooling process and its self-learning applied in hot rolling mill

Control precision of coiling temperature is one of the key factors affecting the profile shape and surface quality during the cooling process of hot rolled steel strip.For this reason,the core of temperature control precision is to establish an effective cooling mathematical model with self-learning function.Starting from this point,a cooling mathematical model with nonlinear structural characteristics is established in this paper for the cooling process of hot rolled steel strip.By the analysis of self-learning ability,key parameters of the mathematical model could be constantly corrected so as to improve temperature control precision and adaptive capability of the model.The site actual application results proved the stable performance and high control precision of the proposed mathematical model,which would lay a solid foundation to improve the steel product qualities.

Effects of Chemical Composition and Cooling Process on Structures and Properties of Direct-Quenched Steels

The microstructures and mechanical properties of a series of direct-quenched steels containing,in weight percent,from 0.05 to 0.20 carbon,0.20 to 0.40 silicon,1.10 to 1.70 manganese and at least one microalloying element of vanadium,niobium,titanium and boron have been investigated.After controlled rolling,these steels were cooled in spray water to 400,300 and 200℃,respectively and then cooled in still air.Comparison of the Charpy V-notch impact toughness of direct-quenched steels without subsequent tempering was made with that of direct-quenched steels tempered at 600℃.It is found that an attractive combination of strength and toughness is achived by means of direct-quenching.There exists two types of microstructures in accordance with carbon equivalent.Lath martensitic microstructure is obtained for C>0.4%,granular bainitic microstructures for C.< 0.35%and mixtures of martensite and bainite for C,.in the range of 0.35— 0.40%.The effect of interrupted quenching temperature on microstructure is not significant for low C.steel,but interrupted quenching temperature has a strong effect on microstructure for high C,.steel.

Effect of Rare Earth and Cooling Process on Microstructure and Mechanical Properties of an Ultra-Cleaned X80 Pipeline Steel

In order to explore the eff ect of a small amount of rare earth addition in ultra-cleaned pipeline steel and the influence of the cooling process on the tensile and impact properties,three API X80 pipeline steels were fabricated by varying RE addition and the cooling process at the same time.Three microstructures with different features for a low C high Nb microalloyed high-strength pipeline steel and the corresponding mechanical properties were investigated.The results showed that even in the ultra-cleaned steel with O and S contents less than 10 ppm,the addition of RE would still cause an increase in the volume fraction of inclusions consisting of complicated RE oxysulfide and RE sulfide.More inclusions formed in the 112 ppm RE steel were harmful to the low temperature toughness,while few inclusions formed in the 47 ppm RE steel had almost no influence on the low temperature toughness.The two RE additions had no effect on strength of the steels.As the finishing cooling temperature was increased and the cooling rate was decreased within a certain range,the volume fractions of polygonal ferrite and quasi-polygonal ferrite as well as the number density and size of martensite–austenite islands were increased.Under such combined effect,the strength of the steels had almost no change.As the finishing cooling temperature was increased from 481 to 584℃and the cooling rate was reduced from 20 to 13℃/s,for the steel with 112 ppm addition of RE,there was an obvious decrease in the low temperature toughness.The reduced value(about 33 J)of the USE of steel consisted of two parts including the influence(about 18 J)of more inclusions formed due to 112 ppm addition of RE and the eff ect(about 15 J)of the lower high-angle grain boundaries.

Analysis of isentropic potential vorticities for the relationship between stratospheric anomalies and the cooling process in China

We analyze the relationships between strato- spheric polar vortex anomalies and cooling events in eastern China using isentropic reanalysis data from the European Center for Medium-Range Weather Forecasts. Daily mean data from 2000 to 2011 are used to explore the effective stratospheric signals. First, diagnoses of the 2009/2010 winter show that after the stratospheric sudden warming （SSW） of the Atlantic-East Asian （AEA） pattern, the stratospheric high isentropic potential vorticity （IPV） center derived from the split polar vortex will move to the northeast of the Eurasian continent. The air mass, accom- panied by some southward and eastward movements and characterized by high IPV values, will be stretched verti- cally, leading to apparent reinforcements of the positive vorticity and the development of acold vortex system in the troposphere. The northerly wind on the western side of the cold vortex can transport cold air southward and down- ward, resulting in this distinct cooling process in eastern China. Secondly, the empirical orthogonal function ana- lyses of IPV anomalies on the 430 K isentropic surface during 2000-2011 winters indicate that the IPV distribution and time series of the first mode are able to represent the polar vortex variation features, which significantly influ- ence cold-air activity in eastern China, especially in the AEA-type SSW winter. When the time series increases significantly, the polar vortex will be split and the high-IPV center will move to the northeast of the Eurasian continent with downward and southward developments, inducing obvious cooling in eastern China. Moreover, all the four times SSW events of AEA pattern from 2000 to 2011 are reflected in the first time series, and after the strong polar vortex disturbances, cooling processes of different inten- sities are observed in eastern China. The cooling can sus- tain at least 1 week. For this reason, the first time series can be used as an available index of polar vortex oscillation and has the power to predict cold-air activity in winter.

Grain Growth of Deformation Induced Ferrite in V Microalloyed Low Carbon Steel During Controlled Cooling Process

The effect of vanadium on the DIFT (Deformation Induced Ferrite Transformation) microstructure coarsening in low carbon steel during the continuous cooling processes and isothermal processes at different temperatures were investigated using thermo-simulator.The results showed that the steel containing a small amount of vanadium had the similar velocity of grain growth with the vanadium free steel during the continuous cooling process,but a lower velocity of grain growth than that of vanadium free steel during isothermal processes at high temperatures.On the other hand,the vanadium remarkably inhibited grain growth in the steel containing a high amount of vanadium during both the continuous cooling and isothermal processes.Vanadium dissolved in matrix is indicated as an important factor on restraining grain growth through estimating the driving force of normal grain growth and the resistance of precipitation particles of vanadium on grain growth.The influencing mechanism of vanadium dissolved in matrix on the grain growth during the controlled cooling process is discussed.

Influence of Controlled Rolling and Cooling Process on the Mechanical Properties of Low Carbon Cold Forging Steel

In the present paper,controlled rolling and cooling processing was conducted by using a laboratory hot rolling mill.The influence of different processing parameters on the mechanical properties of low carbon cold forging steel was investigated.The results show that the faster cooling after the deformation (especially in low temperature rolling conditions) leads to the refinement of the ferrite grain.The specimen exhibits very good mechanical properties owing to the finer ferrite grains.The pearlite morphologies can also affect the mechanical properties of low carbon cold forging steel.The mechanical properties increase with decreasing final cooling temperature within the range from 650℃ to 570 ℃ due to the finer interlamellar spacing of pearlite colony.The mechanical properties of the specimens with fast cooling after the conventional rolling are not only better than those of the specimens with slow cooling after low temperature rolling,but also almost similar to those of the specimens with fast cooling after low temperature rolling.It is suggested that fast cooling after high temperature rolling (the conventional rolling) process would be of important industrial value.

Characterization of the cooling process of solid n-alkanes via terahertz spectroscopy

The terahertz （THz） time-domain spectroscopy technique was used to characterize the cooling process of solid n-alkanes. The THz waveforms of n-octadecane, n- nonadecane, n-eicosane, n-heneicosane, n-docosane, and n-pentacosane were obtained with the cooling time using the aforementioned noncontact optical method. The peak values of the THz signal were found to be related to the cooling temperature of n-alkanes. The THz wave was sensitive to the size and structure of particles in the liquid; therefore, the crystallization process of n-alkanes was monitored. An empirical equation based on signal attenuation was proposed to quantitatively distinguish the content change of structural order in the samples. Results present a new noncontact optical approach for characteriz- ing wax crystallization via THz time-domain spectroscopy.

New bainite kinetics of high strength low alloy steel in fast cooling process

Based on Kolmgorov-Johnson-Mehl-Avrami analysis, a new bainite kinetics of high strength low alloy steel in fast cooling process was developed by utilizing different experimental methods. Upper bainite transformation morphological evolutions at a cooling rate of 8.3 K/s were directly observed by laser scanning confocal microscopy. This qualitative analysis suggests that bainite packet is more suitable to give a one-dimensional growth model if it is considered as a transformation unit. The nucleation rate of bainite packets in fast cooling process is assumed to give an a priori item. One-dimensional growth model with constant growth rate which is assumed as a function of cooling rate is adopted as well. Thus, the devel- oped new bainite kinetics is simple in expression and contains an adjustable parameter and an empirical pa rameter. Experimental results show upper bainite and lower bainite transformations in fast cooling processes. Their referential phase volume fractions are calculated by the expanded lever rule on the first derivative dilatometer curves. For the similar transformation mechanisms, upper bainite and lower bainite are considered to give the same kinetics. With considering the Nakamura＇s equation, the bainite kinetics is fitted with experimental data. Results show that bainite volume fractions and bainite transformation rates can be expressed precisely bY the newly developed bainite kinetics.

Three-dimensional analysis of the modified sloping cooling/shearing process

A self-designed setup of modified sloping cooling/shearing process was made to prepare the semisolid Al-3wt%Mg alloy. A three-dimensional simulation model was established for the analysis of preparing the semisolid Al-3wt%Mg alloy. Through simulation and experiment, it is shown that the sloping angle of the plate greatly affects temperature and velocity distributions, and the temperature and velocity of the alloy at the exit of the sloping plate increase with the increase of the sloping angle. The alloy temperature decreases linearly from the pouring mouth to the exit. The alloy temperature at the exit increases obviously with the increase of pouring temperature. To prepare the semisolid Al-3wt%Mg alloy with good quality, the sloping angle θ=45° is reasonable, and the pouring temperature is suggested to be designed above 650-660℃ but under 700℃.

Modeling and optimization of cooling slope process parameters for semi-solid casting of A356 Al alloy

Semi-solid processing （SSP） of A356 aluminum alloy was discussed via cooling slope （CS） method. The D-optimal design of experiment （DODE） was employed for experimental design and analysis of results. 38 random experiments obtained by software were carried out. In experimental stage, the molten aluminum alloy was poured on an inclined plate with different lengths of 100, 300 and 500 mm set at 30°, 45° and 60° of slope angles respectively. Three different pouring temperatures of 660, 680 and 700 ℃ were also used. After the casting process, the partial re-melting treatment was carried out at 590 ℃ for different isothermal time of 5, 8 or 12 min. The combined effect of these factors on globularity of the primary α（Al） crystals was investigated and optimized using DODE. The results indicated that the primary dendritic phase in the conventionally cast A356 alloy was transformed into a non-dendritic one in ingots cast over a cooling plate. The CS processed samples exhibited a globular structure only after re-heating to semi-solid region. The optimum values of pouring temperature, cooling length, slope angle and isothermal holding time were found to be 660 ℃, 360 mm, 48°, and 9 min, respectively. In this case, the globularity of primary crystals was obtained, about 0.91. The obtained model is highly significant with a correlation coefficient of 0.9860.

Corrosion behaviour of Mg−Gd−Y−Zn−Ag alloy components with different sizes after cooling

The corrosion behaviour of Mg−6Gd−3Y−1Zn−0.3Ag(wt.%)alloy components with different sizes after cooling was investigated.The alloys in the small components(SC)cooled fast,which were composed ofα-Mg matrix and coarse long-period stacking ordered(LPSO)phases.The alloys in the large components(LC)cooled slowly,and there were thin lamellar LPSO phases precipitating inside the grains,except forα-Mg matrix and coarse LPSO phases.The hydrogen evolution test revealed that the corrosion rate of LC sample was higher than that of SC sample.Electrochemical impedance spectroscopy(EIS)test showed that the surface film on LC alloys provided worse protection.The corrosion morphologies indicated that the precipitation of the thin lamellar LPSO phases in LC sample caused severe micro-galvanic corrosion,which accelerated the rupture of the surface film.

Maxi mumprinciple for the optimal control of an ablation-transpiration cooling system with free final time and phase constraints

This paper is concerned with an optimal control problem of an abhtion-transpiration cooling control system with Stefan-Signorini boundary condition. As the continuation of the authors＇previous paper, the Dubovits Rii-Milyutin fimctional approach is again adopted in investigation of the Pontryagin＇ s maximun principle of the system. The necessary optimality condition is presented for the problem with free final horizon and phase constraints.

Coupled models of heat transfer and phase transformation for the run-out table in hot rolling

Mathematical models are been proposed to simulate the thermal and metallurgical behaviors of the strip occtLrring on the run-out table （ROT） in a hot strip mill. A variational method is utilized for the discretization of the governing transient conduction-convection equation, with heat transfer coefficients adaptively determined by the actual mill data. To consider the thermal effect of phase transformation during cooling, a constitutive equation for describing austenite decomposition kinetics of steel in air and water cooling zones is coupled with the heat transfer model. As the basic required inputs in the numerical simulations, thermal material properties are experimentally measured for three carbon steels and the least squares method is used to statistically derive regression models for the properties, including specific heat and thermal conductivity. The numerical simulation and experimental results show that the setup accuracy of the temperature prediction system of ROT is effectively improved.

Effect of M-A constituents formed in thermo-mechanical controlled process on toughness of 20CrNi2MoV steel

The effect of martensite–austenite(M–A)constituents formed in thermo-mechanical controlled process on impact toughness of 20CrNi2MoV steel was investigated.The variation in fraction,size and morphology of M–A constituent and its effect on toughness under different cooling rates were carried out.The result shows that there was no significant change in the fraction of M–A constituent under different cooling rates,but the distribution and size of M–A constituent were greatly influenced by cooling rate,which consequently influenced toughness.The amount of large blocky M–A constituents decreased from 4.7%to 1.7%,while that of elongated M–A constituents increased from 3.8%to 8.6%with the cooling rate increasing from 7 to 26°C/s,and the corresponding impact energy decreased from 132 to 84 J.The deterioration of impact toughness could be related to the increase in the elongated M–A constituents.The elongated M–A constituents existing along the prior austenite grain boundaries in samples of 26°C/s could easily lead to the formation of cleavage crack,which then results in the lower crack initiation energy than that of low cooling rate samples.

Research and modeling on correlation among microstructure,yield strength and process of bainite/martensite steel

The contributions of different strengthening mechanisms to yield strength of bainite/martensite multiphase rail steel with different finish cooling temperatures in the controlled cooling process were quantitatively investigated.Dislocation density and substructure size of the rail steel were measured by scanning electron microscopy,electron backscatter diffraction and X-ray diffraction.The results show that the dislocation density increases with the decrease in block width in rail steel.Based on the correlation among dislocation density,block width and yield strength,a physical model was proposed to predict the yield strength of rail steel.The variation of block width and dislocation density in different positions of rail head microstructure was integrated with temperature field simulation.Dislocation density and block width reveal significant correlations with the finish cooling temperature.

MAXIMUM PRINCIPLE FOR THE OPTIMAL CONTROL OF AN ABLATION-TRANSPIRATION COOLING SYSTEM

This paper is concerned with an optimal control problem of an ablationtranspiration cooling control system with Stefan-Signorini boundary condition. The existence of weak solution of the system is considered. The Dubovitskii and Milyutin approach is adopted in the investigation of the Pontryagin's maximum principle of the system. The optimality necessary condition is presented for the problem with fixed final horizon and phase constraints.

Mechanical stress in high-temperature superconducting ring-shaped bulk during the pulsed-field magnetization

The high-temperature superconducting(HTS)bulk has a higher critical current density and can trap the larger magnetic field.When the high-temperature superconducting bulk is magnetized by the pulsed-field,it will be subjected to electromagnetic stress and thermal stress.Furthermore,the bulk may be damaged under larger mechanical stress or strain during the pulsed-field magnetization.In this paper,the electromagnetic field,the temperature and the mechanical response of the ring-shaped bulk are simulated based on the electromagnetic and mechanical governing equations,and the simulated trapped field is consistent with the experimental results given in the reference.The stress distribution on the top surface of the ring-shaped bulk during pulsedfield magnetization is opposite to the case of field cold magnetization.Moreover,the inner edge on the middle plane of the bulk may be broken more easily than the outer edge during the pulsed-field magnetization.Afterward,the influences of the size of the inner radius,ambient temperature and rise time of the applied field are presented.Finally,the mechanical stress of the bulk with the cooling process is investigated,and the tensile stress on the surface can be enhanced by the cooling process.