Extension of Flow Behaviour and Damage Models for Cast Iron Alloys with Strain Rate Effect

Cast iron alloys with low production cost and quite good mechanical properties are widely used in the automotive industry.To study the mechanical behavior of a typical ductile cast iron(GJS-450)with nodular graphite,uni-axial quasi-static and dynamic tensile tests at strain rates of 10^(-4),1,10,100,and 250 s^(-1)were carried out.In order to investigate the influence of stress state on the deformation and fracture parameters,specimens with various geometries were used in the experiments.Stress strain curves and fracture strains of the GJS-450 alloy in the strain rate range of 10^(-4)to 250 s^(-1)were obtained.A strain rate-dependent plastic flow model was proposed to describe the mechanical behavior in the corresponding strain-rate range.The available damage model was extended to take the strain rate into account and calibrated based on the analysis of local fracture strains.Simulations with the proposed plastic flow model and the damage model were conducted to observe the deformation and fracture process.The results show that the strain rate has obviously nonlinear effects on the yield stress and fracture strain of GJS-450 alloys.The predictions with the proposed plastic flow and damage models at various strain rates agree well with the experimental results,which illustrates that the rate-dependent plastic flow and damage models can be used to describe the mechanical behavior of cast iron alloys at elevated strain rates.The proposed plastic flow and damage models can be used to describe the deformation and fracture analysis of materials with similar properties.

The dynamic response and damage models of rebar reinforced polymer slabs subjected to contact and near-field explosions

Non aqueous reactive polymer materials produced by the reaction of isocyanate and polyol have been widely used in infrastructure construction,which may be subjected to explosion loads during complex service conditions.The blast response of composite materials is a crucial aspect for applications in engineering structures potentially subjected to extreme loadings.In this work,damage caused to rebar reinforced polymer slabs by surface explosive charges was studied experimentally and numerically.A total of 6 field tests were carried out to investigate the performances of the failure modes of rebar reinforced polymer slabs under contact and near-field explosions.The influence of explosive quantity(10-40 g)and stand-off distances(0-20 cm)at the damage modes were studied.The results show that the failure modes of rebar reinforced polymer slabs under near-field explosion mainly were bending and surface spalling,while under the impact of contact explosion,the failure modes were craters of the top surface,spalling of the bottom surface,and middle perforation.Furthermore,a detailed fully coupled model was developed and validated with the test data.The influences of explosive quantity and slab thickness on rebar reinforced polymer slabs under contact explosion were studied.Based on this,the calculation formula between breach diameter,explosive quantity,and slab thickness is fitted.

Aero-engine Blade Fatigue Analysis Based on Nonlinear Continuum Damage Model Using Neural Networks

Fatigue life and reliability of aero-engine blade are always of important significance to flight safety.The establishment of damage model is one of the key factors in blade fatigue research.Conventional linear Miner＇s sum method is not suitable for aero-engine because of its low accuracy.A back propagation neutral network（BPNN） based on the combination of Levenberg-Marquardt（LM） and finite element method（FEM） is used to describe process of nonlinear damage accumulation behavior in material and predict fatigue life of the blade.Fatigue tests of standard specimen made from TC4 are carried out to obtain material fatigue parameters and S-N curve.A nonlinear continuum damage model（CDM）,based on the BPNN with one hidden layer and ten neurons,is built to investigate the nonlinear damage accumulation behavior,in which the results from the tests are used as training set.Comparing with linear models and previous nonlinear models,BPNN has the lowest calculation error in full load range.It has significant accuracy when the load is below 500 MPa.Especially,when the load is 350 MPa,the calculation error of the BPNN is only 0.4%.The accurate model of the blade is built by using 3D coordinate measurement technology.The loading cycle in fatigue analysis is defined from takeoff to cruise in 10 min,and the load history is obtained from finite element analysis（FEA）.Then the fatigue life of the compressor blade is predicted by using the BPNN model.The final fatigue life of the aero-engine blade is 6.55 104 cycles（10 916 h） based on the BPNN model,which is effective for the virtual design of aero-engine blade.

DAMAGE MODEL OF CONTROL FISSURE IN PERILOUS ROCK

Hitherto, perilous rock is the weakest topic in disasters studies. Specially, damage of control fissure under loads is one key technique in study of develop mechanism of perilous rock. Damage division of end area of control fissure was defined by authors, then calculation methods of timed-Poisson＇s ratio and timed-Young＇s modulus were established in damage mechanics theory. Further, the authors set up damage constitutive equation of control fissure, which founds important basis to numerical simulation for control fissure to develop.

Non-linear creep damage model of sandstone under freeze-thaw cycle

To study rock damage characteristics under long-term freeze-thaw cycles and loads,rock freeze-thaw and creep damage factors were defined based on nuclear magnetic resonance porosity and volume strain,respectively.The damage factor is introduced into the basic rheological element,and the non-linear creep damage constitutive model and freeze-thaw rock equation are established to describe non-linear creep characteristics under a constant load.Simultaneously,the creep test of freeze-thaw rock under step loading is performed.Based on the test data,the applicability and accuracy of the creep damage freeze-thaw rock model are analyzed and verified.The results show that freeze-thaw cycles result in continuous rock pore structure damage and deterioration,and nuclear magnetic resonance porosity enhancement.The constant load induces increasing rock plastic deformation,volume,and creep aging damage.As the loading stress increases,the instantaneous rock elastic parameters increase,and the rheological elastic and viscosity parameters decrease.Furthermore,the damage degradation of freeze-thaw cycles weakens the rock viscoplasticity,resulting in a rapid decrease in the viscosity parameter with an increase in freeze-thaw cycles.Generally,the continuous damage of the rock is degraded,and the long-term strength decreases continuously.

An interface shear damage model of chromium coating/steel substrate under thermal erosion load

The Cr-plated coating inside a gun barrel can effectively improve the barrel’s erosion resistance and thus increase the service life.However,due to the cyclic thermal load caused by high-temperature gunpowder,micro-element damage tends to occur within the Cr coating/steel substrate interface,leading to a gradual deterioration in macro-mechanical properties for the material in the related region.In order to mimic this cyclic thermal load and,thereby,study the thermal erosion behavior of the Cr coating on the barrel’s inner wall,a laser emitter is utilized in the current study.With the help of in-situ tensile test and finite element simulation results,a shear stress distribution law of the Cr coating/steel substrate and a change law of the interface ultimate shear strength are identified.Studies have shown that the Cr coating/steel substrate interface’s ultimate shear strength has a significant weakening effect due to increasing temperature.In this study,the interfacial ultimate shear strength decreases from 2.57 GPa(no erosion)to 1.02 GPa(laser power is 160 W).The data from this experiment is employed to establish a Cr coating/steel substrate interface shear damage model.And this model is used to predict the flaking process of Cr coating by finite element method.The simulation results show that the increase of coating crack spacing and coating thickness will increase the service life of gun barrel.

A NEW DAMAGE MODEL FOR MICROCRACK-WEAKENED BRITTLE SOLIDS

In the present paper, a micromechanically based damage model for microcrack-weakened solids is developed. The concept of the domain of microcrack growth (DMG) is defined and used to describe the damage state and the anisotropic properties of brittle materials. After choosing an appropriate fracture criterion of microcrack, we obtain the analytical expression of DMG under a monotonically in- creasing proportional plane stress. Under a complex loading path, the evolution equation of DMG and the overall effective compliance tensor of damaged materials are given.

Experimental investigation on dynamic response and damage models of circular RC columns subjected to underwater explosions

Reinforced concrete(RC) columns are widely used as supporting structures for high-piled wharfs.The study of damage model of a RC column due to underwater explosion is a critical issue to assess the wharfs antiknock security.In this study,the dynamic response and damage model of circular RC columns subjected to underwater explosions were investigated by means of scaled-down experiment models.Experiments were carried out in a 10.0 m diameter tank with the water depth of 2.25 m,under different explosive quantities(0.025 kg-1.6 kg),stand-off distances(0.0 m-7.0 m),and detonation depths(0.25 m-2.0 m).The shock wave load and dynamic response of experiment models were measured by configuring sensors of pressure,acceleration,strain,and displacement.Then,the load distribution characteristics,time history of test data,and damage models related to present conditions were obtained and discussed.Three damage models,including bending failure,bending-shear failure and punching failure,were identified.In addition,the experie nce model of shock wave loads on the surface of a RC column was proposed for engineering application.

Prediction of fracture limits of Ni-Cr based alloy under warm forming condition using ductile damage models and numerical method

The stretch forming and the deep-drawing processes were carried out at 300 and 673 K to determine the safe forming and fracture limits of IN625 alloy.The experimentally obtained strain-based fracture forming limit diagram(FFLD)was transformed into a stress-based(σ-FFLD)and effective plastic strain(EPS)vs triaxiality(η)plot to remove the excess dependency of fracture limits over the strains.For the prediction of fracture limits,seven different damage models were calibrated.The Oh model displayed the best ability to predict the fracture locus with the least absolute error.Though the experimentally obtained fracture limits have only been used for the numerical analysis,none of the considered damage models predicted the fracture strains over the entire considered range of stress triaxiality(0.33<η<0.66).The deep drawing process window helped to determine wrinkling,safe and fracture zones while drawing the cylindrical cups under different temperature and lubricating conditions.Further,the highest drawing ratio of 2 was achieved at 673 K under the lubricating condition.All the numerically predicted results of both stretch forming and deep drawing processes using the Hill 1948 anisotropic yielding function were found to be good within the acceptable range of error.

MICROMECHANICAL DAMAGE MODEL FOR ROCKS AND CONCRETES SUBJECTED TO COUPLED TENSILE AND SHEAR STRESSES

Based on the analysis of the deformation in an infinite isotropic elastic matrix with an embedded elliptic crack under far field coupled tensile and shear stresses, the energy release rate and a mixed fracture criterion are obtained using an energy balance approach. The additional compliance tensor induced by a single opening elliptic microcrack in a representative volume element is derived, and the effect of microcracks with random orientations is analyzed with the Taylor＇s scheme by introducing an appropriate probability density function. A micromechanical damage model for rocks and concretes is obtained and is verified with experimental results.

A Damage Model of Concrete under Freeze-Thaw Cycles

The frost durability of concrete is considered from structural engineering points of view.Specific failure process is analyzed and a damage model is established,which can describe the deterioration of concrete during the whole freeze thawing process.The model is verified by test data.The parameters of model can explain the effect of pore structures or water to binder ratio on frost durability of concrete.

Mesomechanics coal experiment and an elastic-brittle damage model based on texture features

To accurately describe damage within coal, digital image processing technology was used to determine texture parameters and obtain quantitative information related to coal meso-cracks. The relationship between damage and mesoscopic information for coal under compression was then analysed. The shape and distribution of damage were comprehensively considered in a defined damage variable, which was based on the texture characteristic. An elastic-brittle damage model based on the mesostructure information of coal was established. As a result, the damage model can appropriately and reliably replicate the processes of initiation, expansion, cut-through and eventual destruction of microscopic damage to coal under compression. After comparison, it was proved that the predicted overall stress-strain response of the model was comparable to the experimental result.

A Fatigue Damage Model for FRP Composite Laminate Systems Based on Stiffness Reduction

This paper introduces a stiffness reduction based model developed by the authors to characterize accumulative fatigue damage in unidirectional plies and(0/θ/0)composite laminates in fiber reinforced polymer(FRP)composite laminates.The proposed damage detection model is developed based on a damage evolution mechanism,including crack initiation and crack damage progress in matrix,matrix-fiber interface and fibers.Research result demonstrates that the corresponding stiffness of unidirectional composite laminates is reduced as the number of loading cycles progresses.First,three common models in literatures are presented and compared.Tensile viscosity,Young’s modulus and ultimate tensile stress of composites are incorporated as key factors in this model and are modified in accordance with temperature.Four types of FRP composite property parameters,including Carbon Fiber Reinforced Polymer(CFRP),Aramid Fiber Reinforced Polymer(AFRP),Glass Fiber Reinforced Polymer(GFRP),and Basalt Fiber Reinforced Polymer(BFRP),are considered in this research,and a comparative parameter study of FRP unidirectional composite laminates with different off-angle plies using control variate method are discussed.It is concluded that the relationship between the drop in stiffness and the number of cycles also shows three different regions,following the mechanism of damage of FRP composites and the matrix is the dominant factor determined by temperature,while fiber strength is the dominant factor that determine the reliability of composite.

Thermal-hydro-mechanical coupling damage model of brittle rock

Based on fluid mechanics, thermodynamics and damage mechanics, thermal-hydro-mechanical （THM） coupling damage model of brittle rock is established by analyzing THM coupling mechanism, where THM coupling damage variable DTHM is dominated by TH coupling damage variable DTH, TM coupling damage variable DTM and HM coupling damage variable DHM, and DTH is firstly expressed in term of dimensionless total thermal conductivity of the water Nu. Permeability test, uni-axial compression test and THM coupling test are conducted to measure the permeability, elastic modulus and THM coupling stress-strain curves of brittle rock. The tested values of THM coupling elastic modulus E＇HM are in good agreement with the predicted values of THM coupling elastic modulus ETHM, which can verify the newly established THM coupling damage model.

A DUAL-SURFACE DAMAGE MODEL AND EVALUATION FOR NATURAL SOILS WITHIN THE THERMOMECHANICAL FRAMEWORK

Naturally deposited or residual soils exhibit more complicated behavior than remolded clays. A dual-surface damage model for structured soils is developed based on the thermodynamics framework established in our first paper. The shift stresses and the transformation between the generalized dissipative stress space and actual stress space are established following a systematic procedure. The corresponding constitutive behavior of the proposed model is determined, which reflects the internal structural configuration and damage behavior for geomaterials. Four evolution variables κj^i（i=D, R;j=V, S） and the basic parameters λ, s, v and e0 are introduced to account for the progressive loss of internal structure for natural clays. A series of fully triaxial tests and isotropic compression tests are performed for structured and reconstituted samples of Beijing and Zhengzhou natural clays. The validation of the proposed model is examined by comparing the numerical results with the experimental data.

Dynamic Damage Model of Brittle Rock and Its Application

On the basis of shock induced experiments and the ultrasonic tests of the damaged rocks, the damage evolution relation between the attenuation coefficient of sound wave and the damage dissipated energy is described. Based on the TCK and RDA models, a damage model which connects the shock compression and tensile damage is established. And then the damage model is implemented in LS DYNA3D dynamic nonlinear program. Numerical simulation of deep hole blasting of groove is studied by use of the damage model proposed. The rock damage evolution process and the distributing rules of stress field under the explosion load are described well fairly, which provides the theory basis for the engineering blasting design.

Evaluation of mechanical properties of cast steel nodes based on GTN damage model

Based on the Gurson-Tvergaard-Needleman(GTN)damage model considering the defect damage evolution,the influence of void defects caused by the casting process on cast steel nodes mechanical properties was studied.Firstly,based on the GTN damage model,the model s parameter combination of G20Mn5N cast steel was given.Then,the mechanical properties of cast steel nodes were evaluated using the GTN damage model in ABAQUS software,and the influence of model parameters on the failure results was investigated.The results show that the cast steel node considering the GTN damage model fails under 1.93 times of the load.The bearing capacity is lower than that of the bilinear model,and the failure speed is faster.Changes in model parameters will cause a shift in the failure critical point.Meanwhile,the plastic strain index affects the void volume fractions,which shows different variation laws under uniaxial tensile and cyclic loads.Therefore,the GTN damage model establishes the relationship between the micro-defects and macro-mechanical properties of materials,which can better simulate the failure results of structures.

Bi-variable damage model for fatigue life prediction of metal components

Based on the theory of continuum damage mechanics,a bi-variable damage mechanics model is developed,which,according to thermodynamics,is accessible to derivation of damage driving force,damage evolution equation and damage evolution criteria. Furthermore,damage evolution equations of time rate are established by the generalized Drucker＇s postulate. The damage evolution equation of cycle rate is obtained by integrating the time damage evolution equations,and the fatigue life prediction method for smooth specimens under repeated loading with constant strain amplitude is constructed. Likewise,for notched specimens under the repeated loading with constant strain amplitude,the fatigue life prediction method is obtained on the ground of the theory of conservative integral in damage mechanics. Thus,the material parameters in the damage evolution equation can be obtained by reference to the fatigue test results of standard specimens with stress concentration factor equal to 1,2 and 3.

A micromechanical damage model for rocks and concretes under triaxial compression

Based on analysis of deformation in an infinite isotropic elastic matrix containing an embedded elliptic crack, subject to far field triaxial compressive stress, the energy release rate and a mixed fracture criterion are obtained by using an energy balance approach. The additional compliance tensor induced by a single closed elliptic microcrack in a representative volume element and its in-plane growth is derived. The additional compliance tensor induced by the kinked growth of the elliptic microcrack is also obtained. The effect of the microcracks, randomly distributed both in geometric characteristics and orientations, is analyzed with the Taylor＇s scheme by introducing an appropriate probability density function. A micromechanical damage model for rocks and concretes under triaxial compression is obtained and experimentally verified.

The Mechanical Characteristics and Damage Model of Helan Mountain Rock based on Acoustic Emission

With the risk of disappearing for the rock paintings considering long-term exposure in Helan Mountain,the freeze-thaw(F-T)cycling experiments were carried out with 12-hour F-T cycling(0,10,20,30,and 40 F-T cycles)under five kinds of confining pressures(5,10,20,30,and 40 MPa).The acoustic emission(AE)detect technology was used to reveal the rock fracturing characteristics during the triaxial compression test whole process.The stress-strain relation changes along with different confining pressures and F-T cycles.Peak stress and residual stress changes along with different confining pressures and damages,and the variation of axial stress-AE ringing counts-time changes along with different confining pressures and F-T cycles.The damage variable with AE parameter under F-T and force coupling was defined for the first time,and the damages model was established.The experimental results show that the F-T cycles lead to the decrease of rock strength and the gradual transformation of compression failure mode from brittleness to plasticity.The confining pressure provides a certain ability to resist deformation and inhibit crack growth for rock samples after F-T cycles.The temporal and spatial evolution law of AE counts well corresponds to the loading and failure process of the rock samples.The AE 3D positioning technology can accurately capture the development position and direction of internal cracks and pores of rock,and the failure form is conical shear failure.The established damage model has a better fittingness between the theoretical calculation results and the test results,and is reasonable to be used in the future for protection of Helan Mountain rock painting.