Design of the reactive dyes containing large planar multi-conjugated systems and their application in non-aqueous dyeing

The development of pollution-free dyeing technology, including anhydrous dyeing and non-aqueous dyeing technologies, has always been an important way and research hot in energy conservation and emission reduction. Designing new structural dye molecules is the key to water-saving dyeing processes.Herein, three reactive dyes were designed and synthesized, which contained large planar multiconjugated systems and multi-reactive groups. The designed reactive dyes are expected to have high affinity and high fixations in non-aqueous or small bath dyeing processes. The reactive dyes were applied in the decamethylcyclopentasiloxane(DMCS) reverse micelle dyeing for cotton fabric. High exhaustion rate of 99.35%, 98.10% and 98.80%, and fixation rate of 95.15%, 96.34% and 94.40% for three dyes, R1,R2 and R3, could be respectively obtained. The dyes can be fully utilized and had excellent dyeing performance, fastness and levelling properties under the revere micelle dyeing. The cotton fabric is like an oil-water separator in the dyeing process, where the dye micelles rapidly absorb and permeate into the cotton fibers. DMCS circulates around the fabric to transfer mass and energy. After dyeing, the solvent can be separated quickly and reused. The new reactive dyes containing large planar and multi-conjugated systems have potential application in green and sustainable dyeing technology with less wastewater and higher utilization.

Grains add new colors to plant dyeing

Tinctoria in blue dye,rubia tinctorum and saf­flower in red dye,sophora,turmeric,and gardenia in yellow dye are well-known plant dyes.With the green upgrade of textile and clothing sector,in re­cent years,more plant dyes have been applied in the field of textile dyeing.

Green and healthy innovation is the future of dyeing and printing industry

In the past year,the downside risks of the world economy increased,and China's domestic economy was impacted by multiple factors such as pandemic situation and extreme weather disasters,and the uncertainty of the dyeing and printing industry increased significantly.Last year,the production and benefit of the industry showed an obviously downward trend.The export of major dyeing and printing products has maintained growth,and the export performance has been good,but the rate has gradually declined.Generally speaking,in 2023,the industry and enterprises are stillfacing considerable production and operation pressure.

Desalting?Reversible dyeing?Dyeing and printing industry ushers in big changes!

Textile dyeing is the second-largest polluter of water worldwide,not including salt use.After the salt is used,it is transported to landfills or the ocean.Oceans have increased 0.5%salinity over past 10 years.Textile dyeing produces 2.8%of Global GHG,because of its huge demand of power from its operations.Now,the world’s dyeing and printing industry energy saving,consumption reduction,emission reduction,green,safety requirements are increasing.Green dyeing and printing have become the mainstream of global dyeing and printing industry in future.The continuous innovation and improvement of textile dyeing process and dyestuff is of extraordinary significance in today’s increasingly severe energy situation.

Trichromatic Combination Foam Dyeing of Cotton Using Reactive Dyes

In order to investigate the optimal foam dyeing process and the compatibility of trichromatic reactive dyes in foam dyeing,varying proportions of ternary mixtures of Remazol Red RGB,Remazol Yellow RGB and Remazol Navy RGB have been used to dye bleached cotton fabric.The results showed that,the optimal dyeing condition in foam dyeing was alkaline agent 15 g/L,stabilizers 0.7g/L,blow ratio 8,and steaming time 1.5 min,respectively.Compared with conventional pad-dyeing,color strength and fixation rate of dyed fabric were higher than those of conventional paddyeing,the dyed fabric had the same washing and rubbing fastness as conventional pad-dyeing and the color shade of dyed fabric was different from that of conventional pad-dyeing.The color triangle,which consisted of 66 dyed fabric samples dyed with trichromatic reactive dyes in different proportions,could provide foundation for computer colorant formulation of the color matching system.

Comparing the Effect of Different Concentration of Sulfuric Acid Differentiation Solution on Acid Fast Dyeing

Objective: In the acid-fast staining experiment of pathological tissues, sulfuric acid and hydrochloric acid were used to evaluate the staining results, so as to get the best staining method. Methods: Using sulfuric acid differentiation solution and hydrochloric acid differentiation solution, the paraffin blocks of pathological tissues known to contain Mycobacterium tuberculosis were compared to evaluate the staining effect. Results: When 0.5% hydrochloric acid differentiation solution is used and the differentiation time is 6 s, the dyeing effect is better than that of sulfuric acid differentiation solution.

A pilot scale anoxic/oxic membrane bioreactor(A/O MBR) for woolen mill dyeing wastewater treatment

A pilot scale(10 m 3/d) anoxic/oxic membrane bioreactor(A/O MBR) was tested for dyeing wastewater treatment of woolen mill without wasting sludge in 125 days operation. Results showed that the effluent quality was excellent, i.e. effluent COD less than 25 mg/L, BOD 5 under 5 mg/L, turbidity lower than 0 65 NTU, and colour less than 30 DT, and met with the reuse water standard of China. The removal rates of COD, BOD 5, colour, and turbidity were 92 4%, 98 4%, 74% and 98 9%, respectively. Constant flux operation mode was carried out in this study, and backwash was effective for reducing membrane fouling and maintaining constant flux. Membrane fouling had heavy impact on energy consumption. More attention should be paid on pipe selection and design for the sidestream MBR system, too.

Biodegradability of terephthalic acid in terylene artificial silk printing and dyeing wastewater

As the characteristic pollutant, terephthalic acid(TA)was in charge of 40%—78% of the total COD of terylene artificial silk printing and dyeing wastewater(TPW-water). The studies on biodegradability of TA were conducted in a serial of activated sludge reactors with TPW-water. TA appeared to be readily biodegradable with removal efficiency over 96.5% under aerobic conditions, hardly biodegradable with removal efficiency below 10% under anoxic conditions and slowly biodegradable with a turnover between 31.4% and 56.0% under anaerobic conditions. TA also accounted for the majority of BOD in TPW-water. The process combined by anoxic, anaerobic and aerobic activated sludge reactor was suitable for TA degradation and TPW-water treatment. Further, the aerobic process was essentially much more effective than the anaerobic or anoxic one to degrade TA in TPW-water.

Stability of expanded granular sludge bed process for terylene artificial silk printing and dyeing wastewater treatment

Terylene artificial silk printing and dyeing wastewater(TPD wastewater), containing averaged 710 mg/L terephthalic acid(TA) as the main carbon source and the character pollutant, was subjected to expanded granular sludge bed(EGSB) process. The stability of the EGSB process was firstly conducted by laboratory experiment. TA ionization was the predominated factor influencing the acid-base balance of the system. High concentration of TA in wastewater resulted in sufficient buffering capacity to neutralize the volatile fatty acids(VFA) generated from substrate degradation and provided strong base for anaerobic system to resist the pH decrease below 6.5. VFA and UFA caused almost no inhibition on the anaerobic process and biogas production except that pH was below 6.35 and VFA was at its maximum value. Along with the granulating of the activated sludge, the efficiency of organic removal and production rate of biogas increased gradually and became more stable. After start-up, the efficiency of COD removal increased to 57%—64%, pH stabilized in a range of 7.99—8.04, and production rate of biogas was relatively high and stable. Sludge granulating, suitable influent of pH and loading were responsible for the EGSB stability. The variation of VFA concentration only resulted in neglectable rebound of pH, and the inhibition from VFA could be ignored in EGSB. The EGSB reactor was stable for TPD wastewater treatment.

Decolorization on Indigo Dyeing Wastewater by Laccase from Coriolus versicolor

[ Object] The study aimed to discuss the decolorization on indigo dyeing wastewater by laccase from Coriolus versicolor. [ Method ] Firstly, the effects of temperature, pH, indigo concentration, HBT concentration, laccase dosage on the decolorization of indigo dyeing wastewater by laccase/HBT, and then the synergism of laccase and acid cellulase was analyzed. [Result] Using ABTS as the substrate, the kinetic parame- ters, K,, and Vmax, were 0.318 mmol/L and 0.035 5 mmol/（ L . min） respectively. The decolorization rate of indigo reached 96.5% when the lacca- se acted on indigo for 40 min with HBT as an introducer at temperature 50 ℃, pH =4.5, indigo concentration 100 mg/L, HBT concentration 0.1% and laccase dosage 100 lU/L. Due to the synergism of laccase and acid cellulase during the bio-finishing of blue jeans, the backstaining degree of blue jeans reduced by 85% when the amount of laccase added was 15 000 IU/kg. Menawhile, the synergism of the laccase and acid cellulase de- creased indigo concentration in wastewater by 83.8%. [ Conclusion ] The laccase from Coriolus versicolor had a good prospect in the bio-finishing of blue jeans and the decolorization of indigo dyeing wastewater.

The Application of Tea Dyeing to Silk

Vegetable dyes are eco-friendly throughout the full production process. A study is conducted with the purpose of assessing the properties of dye extracted from green tea, black tea and the tea tree cultivated and used in Jiang Nan area of China. The extracted dyes are applied with and without mordants on silk fabric and the dyeing properties are evaluated.

AN INVESTIGATION ON MICROWAVE DYEING OF COTTON FABRICS

This paper deals with the dyeing of cotton fabrics with microwave irradiation.The compara-tive experiments of the microwave dyeing to the conventional dyeing were carried out and themechanism was also discussed.Being subjected to microwave irradiation,the penetration of dyesand chemicals into the fabric can be achieved in a short time with a good color yield.The irradiatedmaterials generate heat via dielectric heating by high frequency electro-magnetic field and as a re-sult,energy saving can be realized.Based on the examination and analysis with X-ray diffraction,IR,SEM,and XPS,the reduction in crystallinity,the formation of active carbonyl groups of freeradicals containing oxygen and the morphological changes in the irradiated cottom fibers werefound.All of these may be believed in favour of the dyeing process.

Degradation of Synthetic Dyeing Wastewater by Underwater Electrical Discharge Processes

Electrical discharge treatments of synthetic dyeing wastewater were carried out with two different systems： underwater pulsed electrical discharge （UPED） and underwater dielectric barrier discharge （UDBD）. Reactive Blue 4 （RB4） and Acid Red 4 （AR4） were used as model contaminants for the synthetic wastewater. The performance of the aforementioned systems was compared with respect to the chromaticity removal and the energy requirement. The results showed that the present electrical discharge systems were very effective for degradation of the dyes. The dependences of the dye degradation rate on treatment time, initial dye concentration, electrical energy, and the type of working gas including air, 02, and N2 were examined. The change in the initial dye concentration did not largely affect the degradation of either RB4 or AR4. The energy delivered to the UPED system was only partially utilized for generating reactive species capable of degrading the dyes, leading to higher energy requirement than the UDBD system. Among the working gases, the best performance was observed with O2. As the degradation proceeded, the concentration of total dissolved solids and the solution conductivity kept increasing while pH showed a decreasing trend, revealing that the dyes were effectively mineralized.

Study on the Camouflage-Protective and Dyeing Properties of Natural Dye Indigo

There are two major camouflage protections in modern military tactics:UV-protection and near infrared camouflage.However,not all natural and composite dyestuffs provide the mentioned properties.In this study,the cotton fabric was dyed with natural indigo and the natural indigo dyeing process was optimized.Green leaves were chosen as the simulating object,and the camouflage properties of the dyed cotton fabric were evaluated.It was observed that the dyed cotton fabric had good UV-protection and near-infrared camouflage properties.The UV-protection effect was strongly dependent on the absorption characteristics of natural indigo for UV radiation.The near infrared camouflage effect was mainly dependent on the reflection spectrum characteristics of natural indigo in the near infrared waveband.

Study on Dyeing Performance of Cationic Water-soluble Sulphur Black on Silk

A novel polyquaternaryammonium cationic sulphur black dye was synthesized and its dyeing behavior on silk was studied. The dye exhibited excellent dyeing fixation of up to 98.2 %, as well as excellent dyeing fastness on silk.

Mathematical Model for Application of Simulated Tikuanyin Tea Residues on Wool Dyeing Process

The central composition experimental design of multiva-riate Response Surface Method was used to formulate mathematical models aiming to predict (1) the optimum dyeing conditions of simulated waste Tikuanyin tea for wool fabric and (2) the optimum extraction conditions of a natural mordant originated from common waste eggshell. The pre - mordanting eggshell was applied to wool fabric before dyeing with simulated waste Tikuanyin tea under the optimum dyeing conditions. After mordanting the wool fabric with extracted natural eggshell solution, the prominent effect of increment in dye uptake and improvement of the properties of light fastness, washing fastness and rubbing fastness were evaluated.

Design and Operation of the Printing and Dyeing Wastewater Treatment Project by Combination of Coagulation Sedimentation - Hydrolytic Acidification with Aeration Tank - Biological Aerated Filter - Active Sand Filter

In order to protect quality of Baiyangdian surface water and Gaoyang groundwater,the project is applied to process printing and dyeing wastewater that contains complicated compositions,high concentrations of organics and SS,and lots of pollutants difficult to degrade by microorganism. The process and operating parameters of project are optimized and debugged,and its economic and environmental benefits are analyzed.The results show that the process of coagulation sedimentation-hydrolytic acidification with aeration tank-biological aerated filter-active sand filter is applied in Gaoyang Sewage Treatment Plant. The design scale of sewage treatment plant is 120000 m^3/d. The influent is as following: COD is 669mg/L; SS is 424mg/L; NH_3-N is 8.83mg/L; TP is 6.03mg/L. After the process,the best removal rates of COD,SS,NH_3-N and TP are 93. 5%,98. 8%,97. 1% and 96. 2%,respectively. The various indexes of effluent water complied with standard A of the first order in Pollutants Emission Standard of Urban Wastewater Treatment Plant( GB 18918-2002). The processing cost is only 0. 807 yuan/m^3. As a result,the project construction and operation not only improve the environment,but also promote regional economic development. Process design and operating parameters provide an important reference value for the printing and dyeing wastewater treatment industry.

Treatment of a dyeing wastewater from a woolen mill using an A/O membrane bio-reactor

An anaerobic/oxic membrane bioreactor (A/O MBR) was used for treatment of dyeing wastewater from a woolen mill. COD and color of the wastewater were 54—473 mg/L and 40—400 dilution time (DT) respectively. The ratio of BOD 5/COD was less than 0.13. By the A/O MBR process, the average removal of COD, BOD 5, color and turbidity was 82%, 96%, 71% and 99%, respectively. The average COD, BOD 5, color and turbidity of effluent was 37 mg/L, 0.8 mg/L, 40 DT and 0.44 NUT respectively. The effluent COD met the local standard of reuse water in Beijing, China. The average COD volume load of the anaerobic biological tank was 0.0483 kgCOD/(m 3·d) and that of the aeration tank of the MBR was 0.3589 kgCOD/(m 3·d). The sludge load of the MBR was 0.19 kgCOD/(kg·MLSS·d) on average and the maximum of that was 0.4 kgCOD/(kg·MLSS·d). The flux of the A/O membrane bioreactor could be remained at larger than 50 L/(h·m 2·0.1MPa). The results indicated that A/O membrane bioreactor has technical feasibility for treatment of woolen mill wastewater.

One-bath Dyeing of Polyester/Wool Blend with Disperse Dyes

The role of auxiliary LAB as vehicle in dyeing polyester/wool blends with disperse dyes is described. Dye exhaustion and bonding on polyester/wool samples are studied under different experimental conditions - the LAB amount, the temperature and pH value- to achieve optimum conditions. The results are compared with those obtained with and without conventional dyeing auxiliary products. Although dye exhaustion is higher in the presence of commercial carriers, the dye bonded increases markedly in the presence of auxiliary LAB in both fibers. The role played by auxiliary LAB in polyester/wool blend dyeing can provide a new method for this process.

Research of Dyeing Thermodynamics and Supramolecular Structure of Luteolin on Wool Fabric

Natural dyestuff of luteolin was isolated and used to dye wool fabric in this paper. Ethanol extraction and high-speed countercurrent chromatography (HSCCC) were used to extract and purify the luteolin from the peanut shell, and the structure of the isolated luteolin was characterized with FTIR techniques. The interaction between dyestuff and fiber was preliminarily discussed through thermodynamic study and supramolecular structure simulation to explain the intrinsic reasons why the color fastness was low when luteolin was applied to dyeing wool fabric. The extraction condition and purification parameter were as follows: 65% ethanol, ratio of material to liquid 1:20, 80°C, 3 h, chloroform-methanol-water (4/3/2, V/V), 800 rmp/min, 2.0 Mkpa, 0.5 mL/ min and 280 nm. The results of dyeing thermodynamics showed that the sorption isotherm of luteolin on wool fabric was consistent with Nernst model and similar to the disperse dyestuff. With molecular simulation, luteolin and glycin composed 8 stable complexes whose Laplacian values all were greater than 0, which suggested typical hydrogen bonds existing. The complex with three hydrogen bonds was proved the most stable. Both studies on thermodynamics and supramolecular simulation revealed that luteolin on wool fabric mainly depended on the weak hydrogen bonds interaction that determined the low dyefastness.