Electrohydrodynamic lithography of metallic mesh for optically transparent flexible and conformal antennas

The optically transparent antenna is becoming a very attractive proposition for various applications, such as wearable devices and vehicle radars. The fabrication of transparent flexible/conformal antennas is a long-lasting interest in academia and industry.However, the preparation of radio-frequency radiators with excellent conductivity and optical transmittance is still quite challenging. Herein, we introduce a facile approach to directly fabricate optically transparent flexible and conformal coplanar waveguide-fed antennas using programmable electrohydrodynamic lithography. Metallic meshes with transmittance above 90%have been successfully created based on the conformal electrohydrodynamic printing of high-viscosity photoresist masks, and the corresponding sheet resistance can be tuned down to ~2 Ω/□. Then, the geometrical structure of the proposed transparent antenna has been systematically optimized because of the basic radio frequency components, including the radiator, feeder line,ground plane, and size of metallic meshes. Optically transparent flexible and conformal antennas are finally obtained, presenting an optical transmittance of 92% and 55%, respectively. The simulated and measured results demonstrate that the transparent antennas with a good optoelectronic performance indeed exhibit a nice electromagnetic behavior. We believe that this newly developed conformal electrohydrodynamic lithography method can be utilized to fabricate a variety of other transparent electronic devices, such as transparent electromagnetic shielding meshes on aircraft canopies, in the future.

Meshing stiffness property and meshing status simulation of harmonic drive under transmission loading

The multitooth meshing state of harmonic drive (HD) is an important basic characteristic of its high transformation precision and high bearing capacity. Meshing force distribution affects the load sharing of the tooth during meshing, and theoretical research remains insufficient at present. To calculate the spatial distributed meshing forces and loading backlashes along the axial direction, an iterative algorithm and finite element model (FEM) is proposed to investigate the meshing state under varied transmission loading. The displacement formulae of meshing point under tangential force are derived according to the torsion of the flexspline cylinder and the bending of the tooth. Based on the relationship of meshing forces and circumferential displacements, meshing forces and loading backlashes in three cross-sections are calculated with the algorithm under gradually increased rotation angles of circular spline, and the results are compared with FEM. Owing to the taper deformation of the cup-shaped flexspline, the smallest initial backlash and the earliest meshing point appear in the front cross-section far from the cup bottom, and then the teeth in the middle cross-section of the tooth rim enter the meshing and carry most of the loading. Theoretical and numerical research show that the flexibility is quite different for varied meshing points and tangential force amplitude because of the change of contact status between the flexspline and the wave generator. The meshing forces and torsional stiffness of the HD are nonlinear with the torsional angle.