RESEARCH OF THE DYNAMIC CHARACTERISTICS ON A NEW HYDRAULIC SYSTEM OF ELECTRO-HYDRAULIC HAMMER

A new typed hydraulic system of electro hydraulic hammer is researched and developed By means of power bond graphs the modeling and simulation to the dynamic characteristics of the new hydraulic system are performed The experimental research which is emphasized on the blowing stroke is also performed It is proved from the result of simulation and experiment that this new hydraulic system possesses such advantages as simplification of structure,flexibleness of operation and reliability of working Especially it possesses better dynamic characteristics

RELIABILITY-BASED DESIGN AND ANALYSIS ON HYDRAULIC SYSTEM FOR SYNTHETIC RUBBER PRESS

To overcome the design limitations of traditional hydraulic control systemfor synthetic rubber press and such faults as high fault rate, low reliability, highenergy-consuming and which always led to shutting down of post-treatment product line for syntheticrubber, brand-new hydraulic system combining with PC control and two-way cartridge valves for thepress is developed, whose reliability is analyzed, reliability model of the hydraulic system for thepress is established by analyzing processing steps, and reliability simulation of each step and thewhole system is carried out by software MATLAB, which is verified through reliability test. Thefixed time test has proved not that theory analysis is sound, but the system has characteristics ofreasonable design and high reliability, and can lower the required power supply and operationalenergy cost.

Nonlinear Static and Dynamic Stiffness Characteristics of Support Hydraulic System of TBM

Full-face hard rock tunnel boring machines(TBM)are essential equipment in highway and railway tunnel engineering construction.During the tunneling process,TBM have serious vibrations,which can damage some of its key components.The support system,an important part of TBM,is one path through which vibrational energy from the cutter head is transmitted.To reduce the vibration of support systems of TBM during the excavation process,based on the structural features of the support hydraulic system,a nonlinear dynamical model of support hydraulic systems of TBM is established.The influences of the component structure parameters and operating conditions parameters on the stiffness characteristics of the support hydraulic system are analyzed.The analysis results indicate that the static stiffness of the support hydraulic system consists of an increase stage,stable stage and decrease stage.The static stiffness value increases with an increase in the clearances.The pre-compression length of the spring in the relief valve a ects the range of the stable stage of the static stiffness,and it does not a ect the static stiffness value.The dynamic stiffness of the support hydraulic system consists of a U-shape and reverse U-shape.The bottom value of the U-shape increases with the amplitude and frequency of the external force acting on the cylinder body,however,the top value of the reverse U-shape remains constant.This study instructs how to design the support hydraulic system of TBM.

GRAY-BOX" MODELING METHOD AND PARAMETERS IDENTIFICATION FOR LARGE-SCALE HYDRAULIC SYSTEM

Modeling and digital simulation is an effective method to analyze the dynamiccharacteristics of hydraulic system. It is difficult to determine some performance parameters inthe hydraulic system by means of currently used modeling methods. The 'gray-box' modeling method forlarge-scale hydraulic system is introduced. The principle of the method, the submodels of somecomponents and the parameters identification of components or subsystem are researched.

Co-simulation of a quadruped robot's mechanical and hydraulic systems based on ADAMS and AMESim

In order to observe the change and fluctuation in flow and pressure of a hydraulic quadruped robot＇s hydraulic system when the robot walks on trot gait,a co-simulation method based on ADAMS and AMESim is proposed. Firstly,the change rule in each swing angle of the hydraulic quadruped robot＇s four legs is analyzed and converted to the displacement change of the hydraulic cylinder by calculating their geometric relationship.Secondly,the robot＇s dynamic model is built in ADAMS and its hydraulic and control system models are built in AMESim. The displacement change of the hydraulic cylinder in the hydraulic system is used as the driving function of the dynamics model in ADAMS,and the driving force of the dynamics model is used as the loads of the hydraulic system in AMESim. By introducing the PID closed-loop control in the control system,the co-simulation between hydraulic system and mechanical system is implemented. Finally,the curve of hydraulic cylinders＇ loads,flow and pressure are analyzed and the results show that they fluctuate highly in accordance with the real situation. The study provides data support for the development of a hydraulic quadruped robot＇s physical prototype.

PRESSURE COMPENSATION METHOD OF UNDERWATER HYDRAULIC SYSTEM WITH HYDRAULIC POWER UNIT BEING UNDER ATMOSPHERIC CIRCUMSTANCE AND PRESSURE COMPENSATED VALVE

Based on the analysis of the-state-of-the-art of pressure compensation of underwater hydraulic systems （UHSs）, a new method of pressure compensation of UHSs, whose hydraulic power unit is in the atmospheric circumstance, is proposed. And a pilot-operated relief valve with pressure compensation is realized. The pressure compensation precision is guaranteed by direct detection. Its dynamic performance and stability are improved by a dynamic feedback. Theoretical study, simulation and experiment show that the pilot-operated relief valve with pressure compensation has a fine property of tracking underwater ambient pressure and meet the requirement of underwater ambient pressure compensation.

Application of Multi-sensor Information Fusion in the Fault Diagnosis of Hydraulic System

Aiming at the problem of incomplete information and uncertainties in the diagnosis of complex system by using single parameter, a new method of multi-sensor information fusion fault diagnosis based on BP neural network and D-S evidence theory is proposed. In order to simplify the structure of BP neural network, two parallel BP neural networks are used to diagnose the fault data at first; and then, using the evidence theory to fuse the local diagnostic results, the accurate inference of the inaccurate information is realized, and the accurate diagnosis resuh is obtained. The method is applied to the fault diagnosis of the hydraulic driven servo system （HDSS） in a certain type of rocket launcher, which realizes the fault location and diagnosis of the main components of the hydraulic driven servo system, and effectively improves the reliability of the system.

Petri net model for diagnosis of permanent faults of a hydraulic system

Petri net model is applied to diagnose the permanent fault of hydraulic system within the framework of interpreted Petri net. The permanent fault is described as redundant structure of the model. A definition and a theorem are proposed to determine the diagnosability of the hydraulic system. The relations bwtween the diagnosability and other structure properties are also discussed. An example of actual hydraulic system is presented and its permanent fault can be diagnosed by the proposed method efficiently.

Reliability Analysis of Heavy-Duty CNC Machine Hydraulic System Based on Fuzzy Goal Oriented Method

There is a common sense that heavy-duty CNC machine strongly depends on its foundation and can be easily affected by many factors.Hydraulic system,the most important part in CNC machine,is a complex and multi-loop system.In order to make up for the shortcomings of traditional fault tree analysis method and traditional GO method,the most effective method named fuzzy GO method is proposed to analyze the reliability of hydraulic system.And then some ideas are provided for system reliability assessment,fault diagnosis and maintenance by qualitative and quantitative analysis.

Heat Transfer Process of Bubble during the Occurrence of Cavitation in Hydraulic System

Thermal characteristic of cavitation has great influence on the process of occurrence,development and collapse of bubble in hydraulic system. By choosing the stage of bubble growth as the research object,combining with the characteristic of the process of bubble occurrence and development in hydraulic system, and ignoring the impact of thermal radiation,the heat transfer situation of bubble growth was analyzed under appropriate assumptions of thermodynamic conditions in the bubble generation and development process. The mathematical expression of the temperature change of bubble was deduced using thermodynamic principle. Through combining the expression with classic Rayleigh-Plesset Equation,numerical calculation was carried out and the temperature variation over time( or bubble radius) was obtained. The influences of convective heat transfer coefficient of bubble and polytropic exponent on the thermodynamic process of bubble were analyzed. Finally,the thermal characteristic of bubble growth after cavitation occurrence was summarized.

Application of Ferrography to Fault Diagnosis of Hydraulic Systems

This paper deals with research on the successful use of ferrography as a wear measurement method for condition monitoring and fault diagnosis of hydraulic systems. The analysis program and progression is discussed, and a case study for condition monitoring and fault diagnosis of hydraulic systems by means of ferrography is also reviewed.

Reliability-based maintenance scheduling of hydraulic system of rotary drilling machines

Hydraulic system has a critical and important role in drilling machines.Any failure in this system leads to problems in power system and machine operation.Since the failure cannot be prevented entirely,it is important to minimize its probability.Reliability is one of the most effcient and important method to study safe operation probability of hydraulic systems.In this research,the reliability of hydraulic system of four rotary drilling machines in Sarcheshmeh Copper Mine in Iran has been analyzed.The data analysis shows that the time between failures(TBF)of Machines A and C obey the Weibull(2P)and Weibull(3P)distribution,respectively.Also,the TBF of Machines B and D obey the lognormal distribution.With regard to reliability plots of hydraulic systems,preventive reliability-based maintenance time intervals for 80%reliability levels for machines in this system are 10 h.

Effects of shifting time on pressure impact in hydraulic systems

The limitations in existing measures for absorbing pressure impact in hydraulic systems were summarized in this paper. Based on the forming principle of the oil in a hydrostatic closed pressure chamber, the underlying reasons of the pressure impact were analyzed theoretically, the intrinsic laws that the extent of the pressure impact in hydraulic oil lines are affected by some factors, such as oil elastic modulus, oil line's geometrical volume, and changing rate of oil volume versus time etc, were discussed. Experimental investigations into pressure impact in all pressure chambers because of shifting were conducted under different working conditions by employing a special experimental system. The effects of shifting time on pressure impact were studied. A new concept with universal meaning, i.e. optimal shifting time, and its characterizing parameter and the methods of shifting at optimal shifting time were also proposed. The results show that shifting time lag △t is of rationality and maneuverablility. The higher the working pressure, the shorter the shifting time.

Reliability Analysis of Hydraulic System of Anchor Drilling Rigs Based on Fuzzy Fault Tree

Considering that the fault phenomenon of the power head cannot feed under actual working conditions,fuzzy mathematics theory is introduced into fault tree analysis(FTA)according to the structural characteristics of hydraulic system of anchor drilling rigs in this paper.The triangle fuzzy number is used to describe the fault probability of the basic event,the fuzzy probability importance of the basic event is calculated,and the basic events are sorted by comparing the magnitude of the fuzzy probability importance.The results show that the gear wear of auxiliary oil pump,suction phenomena of gear pump,wear and leakage of No.1 and No.3 pumps are the key factors leading to power head failure.In order to improve the overall reliability of the hydraulic system,fault diagnosis and maintenance decisions provide a theoretical basis.

Analysis and verification of gas content and pressure change rate characteristics in hydraulic system

Gas content of the hydraulic system directly affects the rate of pressure change of the hydraulic system. The purpose of this paper is to establish a mathematical model of oil gas content, hydraulic system pressure and pressure rise rate, obtain corresponding oil pressure value when the pressure rise rate of different gas content is maximum, and verify the accuracy of this conclusion by the FLUENT simulation software. On this basis, a rapid pressure building device of the hydraulic system is developed and designed. The above oil pressure value is used as the working cut-off pressure of the rapid pressure building device, and then the hydraulic oil pump continues to pressurize to the highest working pressure required by the system. The research content can replace the hydraulic system from the initial low pressure to the rapid pressure build-up of the oil, thus increasing the construction pressure of the hydraulic system. The research results show that the rapid pressure building device effectively reduces the time for the hydraulic system to establish pressure. Through the analysis of theoretical derivation and the collected experimental data, the error is about 5.9%, which verifies the correctness of the theoretical formula.

Analysis of energy consumption characteristics of hydraulic system for wrecker truck based on CPR

In order to solve problems associated with high heat production,high-energy consumption and low efficiency for the hydraulic system of the working device in a wrecker truck,a hydraulic energysaving system based on common pressure rail( CPR) is proposed. A hydraulic transformer is utilized to control the actuators by analyzing energy-consumption characteristics of valve controlled hydraulic system in a wrecker truck. By analyzing the energy-saving principle of a hydraulic energy-saving system,a relevant mathematical model is established. A comparison is performed between the energysaving hydraulic system and valve controlled hydraulic system in a wrecker truck within the same work period for operating efficiency and energy consumption. Results show that hydraulic energysaving system of the wrecker truck has better controlling performance and efficiency of about 18%higher than the valve controlled hydraulic system. Energy-saving ratio for total energy consumption in this system reaches 51. 46%,demonstrating energy-saving effect of the system.

Proposal of a Component to Restrict Dust from Entering an Oil Hydraulic System through an Oil Hydraulic Cylinder

This research proposes a component to restrict dust from entering an oil hydraulic system through the rod-seal clearance of an oil hydraulic cylinder.The oil hydraulic cylinder as one of main parts of the hydraulic system,controls position of load by reciprocation.For example,on construction machines such as excavators and graders,the cylinder controls position of folk lift,crane and bucket.However,during operation,dust enters the cylinder,wears seals,causes fluid degradation and affects lubrication of valves,pumps and other parts of hydraulic system.This increases breakdown rate of cylinder and entire system.Thus,it seems necessary to reduce on intrusion of dust into the system via the hydraulic cylinder.In this research,we made an experimental apparatus to simulate intrusion of the dust into system.Results proved that the apparatus is a suitable simulator to realize the intrusion.The proposed component to restrict dust from entering cylinder was fabricated and its performance tested when inserted with various elastic rings.The component gave tremendous results when inserted with O-ring seal and a plastic nylon washer,and can be retrofitted on new and old hydraulic cylinders.It is an appropriate technology especially in developing countries where dust is still a major concern.

Experimental Verification of Fault Predictions in High Pressure Hydraulic Systems

In this paper a model of a high pressure hydraulic system was developed to simulate the effect of increased internal leakages inside the hydraulic cylinder and the 4/2 way directional control valve and to calculate the main parameters of the hydraulic system under various loads through the use of leakage-simulating throttle valves. After the completion of modeling, the throttle valves that simulate the internal leakages were calibrated and a number of test runs were performed for the cases of normal operation and the operation with increased internal leakages. The theoretical predictions were compared against the experimental results from an actual hydraulic test platform installed in the laboratory. In all cases, modeling and experimental data curves correlate very well in form, magnitude and response times for all the system’s main parameters. This proves that the present modeling can be used to accurately predict various faults in hydraulic systems, and can thus be used for proactive fault finding in many cases, especially when the defective component is not easily detected and obvious at first sight.

Pumping-induced Well Hydraulics and Groundwater Budget in a Leaky Aquifer System with Vertical Heterogeneity in Aquitard Hydraulic Properties

In groundwater hydrology,aquitard heterogeneity is often less considered compared to aquifers,despite its significant impact on groundwater hydraulics and groundwater resources evaluation.A semi-analytical solution is derived for pumping-induced well hydraulics and groundwater budget with consideration of vertical heterogeneity in aquitard hydraulic conductivity(K)and specific storage(S_(s)).The proposed new solution is innovative in its partitioning of the aquitard into multiple homogeneous sub-layers to enable consideration of various forms of vertically heterogeneous K or S_(s).Two scenarios of analytical investigations are explored:one is the presence of aquitard interlayers with distinct K or S_(s) values,a common field-scale occurrence;another is an exponentially depth-decaying aquitard S_(s),a regional-scale phenomenon supported by statistical analysis.Analytical investigations reveal that a low-K interlayer can significantly increase aquifer drawdown and enhance aquifer/aquitard depletion;a high-S_(s) interlayer can noticeably reduce aquifer drawdown and increase aquitard depletion.Locations of low-K or high-S_(s) interlayers also significantly impact well hydraulics and groundwater budget.In the context of an exponentially depth-decaying aquitard S_(s),a larger decay exponent can enhance aquifer drawdown.When using current models with a vertically homogeneous aquitard,half the sum of the geometric and harmonic means of exponentially depth-decaying aquitard S_(s) should be used to calculate aquitard depletion and unconfined aquifer leakage.

Design and Test of Closed Hydraulic Transmission System of 4WD High-clearance Wheeled Sprayer

In conjunction with the working characteristics of the high-clearance wheeled sprayer and the benefits of the closed hydraulic system,a series of reasonable working parameters should be established,and a hydraulic system that fulfills the requisite specifications should be designed.The AMESim software model is employed to construct a closed hydraulic transmission system,and the simulation analysis is then performed according to the data of hydraulic components.According to analysis results,the prototype can be optimized and upgraded,and a verification test is further carried out.The test results demonstrate that the designed closed hydraulic transmission system meets the actual working requirements of the high-clearance wheeled sprayer and provides a stable experimental platform for intelligent control of agricultural machinery.