Surface Inspection System for Cold Rolled Strips Based on Image ProcessingTechnique

A new surface inspection system for cold rolled strips based on image processing is introduced. The system is equipped withtwo different illumination structures and CCD matrix cameras. The structure and image processing of the inspection system are described. Some efficient algorithms for image processing and classification are presented. The system is tested with strip samples fromcold rolling plants. The results show that the system can detect and recognize six common defects of cold rolled strips successfully.

Inspection system for welded tubular joint based on ultrasonic phased array

A manual inspection of large-diameter tubular joints is difficult. As a result a scanner with three degrees of freedom （ DOFs） was developed based on the scanning principle of ultrasonic phased array. The weld tracing is realized by a 2DOF motion of scanner. The pose of ultrasonic probe is controlled by the third one. The control strategy is put forward based on a programmable multi-axis controller. Four kinds of scanning modes can be implemented simultaneously employing this ultrasonic inspection system. Experiments on reference blocks of tubular joints reveal that the automatic ultrasonic phased array inspection system has the same inspection accuracy as a manual ultrasonic inspection. This system is superior to the manual ultrasonic system in terms of reliability and repeatability. The artificial dejects of weld at tubular joint can be detected accurately with the presented inspection system.

Online application of automatic surface quality inspection system to finishing line of cold rolled strips

An automatic surface quality inspection system installed on a finishing lineof cold rolled strips is introduced. The system is able to detect surface defects on cold rolledstrips, such as scratches, coil breaks, rusts, roll imprints, and so on. Multiple CCD area scancameras were equipped to capture images of strip surface simultaneously. Defects were detectedthrough 'Dark-field illumination' which is generated by LED illuminators. Parallel computationtechnique and fast processing algorithms were developed for real-time data processing. Theapplication to the production line shows that the system is able to detect defects effectively.

Application of automatic surface inspection system in cold-rolled strip production

The detection and classification of real-time surface defects play an important role in automotive sheet inspection and production. In this paper, an automatic surface inspection system （ASIS） based on signal processing in Baosteel NO. 4 cold-rolled plant is briefly presented. We demonstrate that the strip surface defect properties such as image, type, pitch, and position can be accurately calculated and classified by the automatic surface inspection system. In the manufacturing of the high-quality cold-rolled strips, it is necessary that the real-time surface defects can be detected and transferred by the automatic surface inspection system combined with annealing lines and recoiling lines.

Automated Visual Inspection System for Specifying Brick Quality

Automated visual inspection system has been developed to specify brick quality and the accepting of the bricks in a production line. This system is based on CMOS web-camera placed in manufacture line. Depending on diameters, area, perimeter and cracks of a brick, a strong algorithm has been developed, and this algorithm is created to befit the required for measuring bricks quality. The quality is measured by fuzzy system which can give percent accepting to a brick under the test. Fuzzy reasoning gives the system more reliability than other inspection system.

Development of an automatic post-weld inspection system based on laser vision

In order to overcome the limitations of manual post-weld visual inspection approach, an automated inspection system is developed which uses three-dimensioual laser vision system based on the principle of optical triangulation. The system hardware consists of a modular development kit （MDK）, a computer, an actuating mechanism and so on. In image processing algorithms, extraction accuracy of centric line of laser stripe is the critical factor that determines the system performance. So according to the features of laser stripe image, a novel algorithm is developed to detect the central line of laser stripe fast and accurately. Experiments have demonstrated that this system can be used in various weld features inspection of both butt and fillet types of weld. Compared with traditional manual inspection method, this method has obvious dominance. The three-dimensional reconstruction result shows that this system has high accuracy and reliability.

Research on automatic inspection system for defects on precise optical surface based on machine vision

In manufacture of precise optical products, it is important to inspect and classify the potential defects existing on the products’ surfaces after precise machining in order to obtain high quality in both functionality and aesthetics. The existing methods for detecting and classifying defects all are low accuracy or efficiency or high cost in inspection process. In this paper, a new inspection system based on machine vision has been introduced, which uses automatic focusing and image mosaic technologies to rapidly acquire distinct surface image, and employs Case-Based Reasoning(CBR)method in defects classification. A modificatory fuzzy similarity algorithm in CBR has been adopted for more quick and robust need of pattern recognition in practice inspection. Experiments show that the system can inspect surface diameter of 500mm in half an hour with resolving power of 0.8μm diameter according to digs or 0.5μm transverse width according to scratches. The proposed inspection principles and methods not only have meet manufacturing requirements of precise optical products, but also have great potential applications in other fields of precise surface inspection.

Pipe Inspection System by Guide Wave Using a Long Distance Waveguide

In the industrial fields, many high temperature structures that require a non-destructive inspection exist. However, there are currently few sensors that can carry out non-destructive testing in a high temperature environment. In particular, the ultrasonic sensor is normally not used at over 50 degrees Celsius. Also, a special sensor for high temperature is currently available, but there are various constraints;it has not yet reached a level that is useful in industry. Therefore, we have been developing a new sensor system using a long waveguide which can transmit an ultrasonic wave from a long distance. Especially, this study focuses on applying the developed technique to a pipe which is used in a nuclear power plant. Therefore, the best rectangular-shaped waveguide was studied and attempted to be wound around a pipe to be driven by an acoustic source of a guide wave. Finally, the L (0, 2) and T (0, 1)-mode guide waves were successfully detected by optimizing the shape of the opposite edge of the rectangular-shaped waveguide that could detect the reflected signal from an artificial defect machined into a test pipe.

The Study of BIM-Based MRT Structural Inspection System

The Taipei MRT （Metropolitan Rapid Transit） system has been operated since 1996. Facing the challenge of safety and sustainability of MRT, it is urgent to develop a structural inspection strategy and maintenance system based on the concept of life cycle management. In the mean while, BIM （Building Information Modeling） has become an emerging technology in the architecture and construction industries. BIM utilizes the 3D （3 Dimensions） CAD objects to simulate the real word building elements and with the ability to maintain life cycle information for a building. BIM is an ideal tool and platform for developing an inspection and maintenance system. The goal of this research is to establish a MRT structural inspection system concept based on BIM and life cycle management. In this study, a BIM model of shield tunnel was established to demonstrate the integration of 3D CAD with inspection records. A MRT structural maintenance database, which includes structural deterioration types, inspection records, and repair methods, was designed to interact with the BIM. An inspection prototype system was designed and implemented to perform the MRT structural inspection. The proposed system was designed with mobile-side and server-side systems. The mobile-side system was designed to perform on mobile devices such as tablet computer or smart phones with the ability to mark defects on BIM, as well as to fill in inspection sheets and photos; the server-side system can assign inspection tasks, maintains all inspection records, automatically output inspection reports, and analyze the database to prioritize all maintenance tasks.

Application of Mobile Intelligent Inspection System in Substation Equipment Management

Intelligent inspection is more and more widely applied in all walks of life. This paper introduces the application of the intelligent inspection system in substation equipment management based on mobile phone terminal. It can make the power supply enterprise have more effective means to ensure the safe operation of equipment, improve equipment management level, and improve the economic benefits of power supply.

A New Guide Wave Inspection System Using Three Polarized Transverse Wave EMATs without Any Couplant

A guide wave is provided with the characteristic of long range propagation in the axis direction of a pipe, so it is possible to detect many defects over a large pipe area at once. At present, there is a technique to generate a guide wave using a piezoelectric element (PZT). However, the transverse wave-transducer using PZT needs to require a high viscosity couplant because the transverse wave cannot travel into typical liquid like water or oil. A guide wave inspection system that uses an electromagnetic ultrasonic transducer (EMAT) which does not require any couplant has then been developed to solve this trouble. First, a guide wave into a pipe, L, T and F-mode, can be transmitted and received by a polarized shear horizontal transverse wave propagating to the thickness direction when the vibration direction has been adjusted to the best direction. At next stage, the three EMATs for L, T and F-mode with different polarized vibration directions were piled up to improve the performance at the same position under the permanent magnet to inspect the pipe at the same condition. Next, the system with the EMATs can be confirmed to be able to detect three guide wave modes signal with enough intensity. Finally, the detection performance using the test pipes with any artificial defects has been done by the developed pipe inspection system, and any drilled holes and any notches can be detected. It is indicated that the developed system could be useful in real industrial field.

A Systematic Review of Computer Vision Techniques for Quality Control in End-of-Line Visual Inspection of Antenna Parts

The rapid evolution of wireless communication technologies has underscored the critical role of antennas in ensuring seamless connectivity.Antenna defects,ranging from manufacturing imperfections to environmental wear,pose significant challenges to the reliability and performance of communication systems.This review paper navigates the landscape of antenna defect detection,emphasizing the need for a nuanced understanding of various defect types and the associated challenges in visual detection.This review paper serves as a valuable resource for researchers,engineers,and practitioners engaged in the design and maintenance of communication systems.The insights presented here pave the way for enhanced reliability in antenna systems through targeted defect detection measures.In this study,a comprehensive literature analysis on computer vision algorithms that are employed in end-of-line visual inspection of antenna parts is presented.The PRISMA principles will be followed throughout the review,and its goals are to provide a summary of recent research,identify relevant computer vision techniques,and evaluate how effective these techniques are in discovering defects during inspections.It contains articles from scholarly journals as well as papers presented at conferences up until June 2023.This research utilized search phrases that were relevant,and papers were chosen based on whether or not they met certain inclusion and exclusion criteria.In this study,several different computer vision approaches,such as feature extraction and defect classification,are broken down and analyzed.Additionally,their applicability and performance are discussed.The review highlights the significance of utilizing a wide variety of datasets and measurement criteria.The findings of this study add to the existing body of knowledge and point researchers in the direction of promising new areas of investigation,such as real-time inspection systems and multispectral imaging.This review,on its whole,offers a complete study of computer vision approaches for quality control in antenna parts.It does so by providing helpful insights and drawing attention to areas that require additional exploration.

Research on the Construction of Drug Inspection Evaluation Indicator System

Objective To study a way to establish a drug inspection evaluation system in China.Methods Through literature research,behavioral event interviews,Delphi expert interviews,and other methods,the theory of“threedimensional quality structure model”was used to extract,screen,and construct a set of evaluation indicator system for drug inspection,including 3 first-level indicators,11 second-level indicators,and 47 third-level indicators.Results and Conclusion An effective management tool to evaluate the quality of drug inspection has not yet been formed in China.According to the requirements of laws,regulations,and departmental rules,combined with the mature drug inspection mechanism of international drug regulatory agencies or organizations and the international quality management theory,some management tools are put forward to improve the quality system of drug supervision.

DEVELOPMENT AND PRELIMINARY APPLICATION OF OBJECTIFYING SYSTEM FOR TCM COLOR INSPECTION

An objectifying system for color inspections of traditional Chinese medicine （CITCM） is developed. The entire system includes two parts ： The hardware and the software. The hardware is an image acquiring device under a standard lighting condition, and it mainly includes a xenon lamp with color temperature of 5 500 K as light source, an integrating sphere used for diffusing light and a high resolution CCD camera. The software is used for digital image processing, and the procedure is divided into three steps. Firstly the skin/non-skin classifi- cation is performed by utilizing the threshold in chrominance channels of the RGB color space. Secondly, the fa- cial features are localized by using the image segmentation and coordinates sorting. Finally, the facial special re- gion（SR） corresponding to five internal organs is achieved by utilizing masks designed to take advantage of mor- phology. Subsequently, the chromaticity is calculated. The system is tested by taking 83 samples of 30 young and 53 elderly people. The experiment shows that there is significant difference of all SRs between the young and the elderly, and the system has better performance for objectifying research of CITCM.

OBJECT-ORIENTED IMPLEMENTATION OF EXPERT SYSTEMS FOR ENGINE LUBRICATING OIL INSPECTION

The inspection of engine lubricating oil can give an indication of the internal condition of an engine. By means of the Object-Oriented Programming (OOP), an expert system is developed in this paper to computerize the inspection. The traditional components of an expert system, such us knowledge base, inference engine and user interface are reconstructed and integrated, based on the Microsoft Foundation Class (MFC) library. To testify the expert system, an inspection example is given at the end of this paper.

Optimal Maintenance Policy for a Storage System with Finite Number of Inspections

The expected cost per unit of time for a sequential inspection policy is derived. It still has some difficulties to compute an optimal sequential policy numerically, which minimizes the expected cost of a system with finite number of inspections. This paper gives the algorithm for an optimal inspection schedule and specifies the computing procedure for a Weibull distribution. Using this algorithm, optimal inspection times are computed as a numerical result. Compared with the periodic point inspection, the policies in this paper reduce the cost successfully.

Control System Design and Validation for Visual Based Indoor Inspection Helicopter

This paper is on control system design for visual based indoor inspection by the model helicopters. For the indoor inspection system for large structures, there are some cases where it is difficult for htunans to work with. This paper introduces indoor inspection helicopter system with only inspection camera and prism for position sensing as payload. The control system is designed to help the operator of the inspection system to control the helicopter to designated position without much practice. The cases of the control by experienced and novice operators are compared and results show that the system has feasibility for indoor inspection system to be used by any kind of users.

Availability modeling for periodically inspection system with different lifetime and repair-time distribution

Availability is a main feature of design and operation of all engineering system. Recently,availability evaluation of periodical inspection systems with different structures is at the center of attention due to the wide application in engineering. In this paper, an analytical and probabilistic availability model for periodical inspection system is proposed by a new recursively algorithm,which can achieve limiting average availability and instantaneous availability of periodical inspection system under arbitrary lifetime and repair-time distributions. Then three application examples are presented, the systems lifetime and repair-time are respectively fellow exponential/exponential,Weibull/normal and Weibull/lognormal distribution. Finally, a Weibull/lognormal system is studied to analyze the dynamic relationship between inspection period and availability. The results indicate that the proposed approach can provide the technology support for improving system availability and determining reasonable inspection period.

The Design of VLC-PLC System for Substation Inspection

A kind of integrated network architecture visible light communication (VLC) and power line communication (PLC) is put forward. This architecture is low cost and easy to implement which overcomes the shortcoming of the traditional network architecture. Furthermore, the VLC-PLC integration technology is applied to typical power grid business scene, which is substation intelligent inspection. The business process of master station platform is analyzed. During the intelligent inspection, the VLC-PLC system provides voice communication for on-site inspection personnel and management personnel, and position service. The system can ensure the safety and security of power production.