Operation optimization of prefabricated light modular radiant heating system:Thermal resistance analysis and numerical study

The utilization of prefabricated light modular radiant heating system has demonstrated significant increases in heat transfer efficiency and energy conservation capabilities.Within prefabricated building construction,this new heating method presents an opportunity for the development of comprehensive facilities.The parameters for evaluating the effectiveness of such a system are the upper surface layer’s heat flux and temperature.In this paper,thermal resistance analysis calculation based on a simplified model for this unique radiant heating system analysis is presented with the heat transfer mechanism’s evaluation.The results obtained from thermal resistance analysis calculation and numerical simulation indicate that the thermal resistance analysis method is highly accurate with temperature discrepancies ranging from 0.44℃ to−0.44℃ and a heat flux discrepancy of less than 7.54%,which can meet the requirements of practical engineering applications,suggesting a foundation for the prefabricated radiant heating system.

Preparation and Thermal Shock Resistance of Mullite Ceramics for High Temperature Solar Thermal Storage

Mullite thermal storage ceramics were prepared by low-cost calcined bauxite and kaolin.The phase composition,microstructure,high temperature resistance and thermophysical properties were characterized by modern testing techniques.The experimental results indicate that sample A3(bauxite/kaolin ratio of 5:5)sintered at 1620℃has the optimum comprehensive properties,with bulk density of 2.83 g·cm^(-3)and bending strength of 155.44 MPa.After 30 thermal shocks(1000℃-room temperature,air cooling),the bending strength of sample A3 increases to 166.15 MPa with an enhancement rate of 6.89%,the corresponding thermal conductivity and specific heat capacity are 3.54 W·(m·K)^(-1)and 1.39 kJ·(kg·K)^(-1)at 800℃,and the thermal storage density is 1096 kJ·kg^(-1)(25-800 mullite ceramics;sintering properties;high-temperature thermal storage;thermal shock resistance).Mullite forms a dense and continuous interlaced network microstructure,which endows the samples high thermal storage density and high bending strength,but the decrease of bauxite/kaolin ratio leads to the decrease of mullite content,which reduces the properties of the samples.

Preliminary Study on the Treatment Efficiency of Pasteurized Lime Thermal Alkaline Hydrolysis for Excess Activated Sludge and Reduction of Tetracycline Resistance Genes

Thermal alkaline hydrolysis is a common pretreatment method for the utilization of excess activated sludge(EAS).Owing to strict environment laws and need for better energy utilization,new methods were developed in this study to improve the efficiency of pretreatment method.Direct thermal hydrolysis(TH),pasteurized thermal hydrolysis(PTH),and alkaline pasteurized thermal hydrolysis(PTH+CaO and PTH+NaOH)methods were used to treat EAS.Each method was compared and analyzed in terms of dissolution in ammonium nitrogen(NH_(4)^(+)-N)and soluble COD(SCOD)in EAS.Furthermore,the removal of tetracycline resistance genes(TRGs)and class 1 transposon gene intI1 from EAS was investigated.The NH_(4)^(+)-N and SCOD concentrations in EAS treated by PTH were 1.24 and 2.58 times higher than those of TH.However,the removal efficiency of total TRGs and intI1 between the groups was comparable.The SCOD concentration of the PTH+NaOH group was 4.37 times higher than that of the PTH group,and the removal efficiency of total TRGs was increased by 9.52%compared with that by PTH.The NH_(4)^(+)-N and SCOD concentrations of the PTH+CaO group could reach 85.04%and 92.14%of the PTH+NaOH group,but the removal efficiency of total TRGs by PTH+CaO was 19.78%lower than that by PTH+NaOH.Thus,to reduce the financial cost in actual operation,lime(CaO)can be used instead of a strong alkali(NaOH),and pasteurized steam at 70℃ instead of conventional high-temperature heating to treat EAS.This study provides a reference for the development of alkaline hydrolysis under moderate temperatures along with the removal of TRGs in EAS.

Preparation and Thermal Shock Resistance of Mullite and Corundum Co-bonded SiC Ceramics for Solar Thermal Storage

Mullite and corundum co-bonded SiC-based composite ceramics(SiC-mullite-Al2O3)were prepared by using SiC,calcined bauxite and kaolin via pressureless carbon-buried sintering.The low-cost SiC-based composite ceramics designed in this study are expected to be used as thermal storage materials in solar thermal power generation based on the high density and excellent thermal shock resistance.The influences of calcined bauxite addition and sintering temperature on the microstructures,phase compositions,and physical properties of the samples were investigated.Results demonstrated that the introduction of calcined bauxite containing two bonding phases greatly reduced the lowest sintering temperature to 1400℃.The SiC-mullite Al2O3 composite with 40 wt%calcined bauxite sintered at 1500℃exhibited optimum performance.The density and bending strength were 2.27 g·cm^-3 and 77.05 MPa.The bending strength increased by 24.58%and no cracks were observed after 30 thermal shock cycles,while general clay would reduce the thermal shock resistance of SiC.The SiC-mullite-Al2O3 composites with satisfied performance are expected to be used as thermal storage materials in solar thermal power generation systems.

Breaking Through Bottlenecks for Thermally Conductive Polymer Composites:A Perspective for Intrinsic Thermal Conductivity,Interfacial Thermal Resistance and Theoretics

Rapid development of energy,electrical and electronic technologies has put forward higher requirements for the thermal conductivities of polymers and their composites.However,the thermal conductivity coefficient(λ)values of prepared thermally conductive polymer composites are still difficult to achieve expectations,which has become the bottleneck in the fields of thermally conductive polymer composites.Aimed at that,based on the accumulation of the previous research works by related researchers and our research group,this paper proposes three possible directions for breaking through the bottlenecks:(1)preparing and synthesizing intrinsically thermally conductive polymers,(2)reducing the interfacial thermal resistance in thermally conductive polymer composites,and(3)establishing suitable thermal conduction models and studying inner thermal conduction mechanism to guide experimental optimization.Also,the future development trends of the three above-mentioned directions are foreseen,hoping to provide certain basis and guidance for the preparation,researches and development of thermally conductive polymers and their composites.

INFLUENCE OF SILOXANE CO-SEGMENT LENGTH AND CONTENT OF WATERBORNE POLYSILOXANE-URETHANE COPOLYMERS ON THEIR WATER RESISTANCE,THERMAL STABILITY AND MECHANICAL PROPERTIES

A series of stable waterborne polysiloxaneurethane （WPSUR） dispersions were prepared using amino-terminated polydimethylsiloxane （NS）, dimethylolpropionic acid （DMPA）, castor oil, polypropylene glycol and toluene diisocyanate. Meanwhile, NS with different molecular weights was synthesized and used as the soft co-segment. Effects of types and contents of soft co-segments as well as chain extenders on the thermal degradation and stability for WPSUR films were examined. Results reveal that WPSUR films exhibit excellent water resistance and mechanical properties as compared with pure polyurethane （PU） films, and the NS soft co-segment possesses a remarkable effect on the second stage （stage Ⅱ）, while the content of the hard segment is propitious to the initial stage （stage Ⅰ）. Moreover, the highest temperature of stage Ⅱ （T2m） for WPSUR films using NS as soft co-segment is 413℃, approximately being 30℃ higher than that of those typical PUs using HDA and APDMS as the chain extenders, respectively.

Preparation of micro-arc oxidation coatings on magnesium alloy and its thermal shock resistance property

In the NaAlO2-Na2SiO3 compound system, the ceramic coatings were prepared on magnesium alloy by micro-arc oxidation. The morphology, phase composition, and thermal shock resistance of the ceramic coatings were studied by scanning electron microscope, X-ray diffraction and thermal shock tests, respectively. The results showed that the ceramic coating contains MgO, MgAl2O4, as well as a little amount of MgESiO4. The thickness of the ceramic coatings increases with the current density increasing, when the current density is 12 A·dm^-2, the thermal shock resistance of the produced ceramic coating is the best. The hardness of the ceramic coating is up to 10 GPa or so.

Application of thermally stimulated acoustic emission method to assess the thermal resistance and related properties of coals

Traditional methods of coal thermal resistance characterization are informative but considerably timeconsuming and require utilization of a complex and expensive equipment. This limits the effectiveness of their application. In this paper, authors experimentally investigated potential application of thermally stimulated acoustic emission method for developing of relatively simple and rapid coals thermal resistance assessment method. Features of thermally stimulated acoustic emission of anthracite, lignites and bituminous coal samples subject to cyclic thermal loading have been experimentally investigated.For the first time, it has been shown that there exists a relationship of such patterns with structural parameters and properties of the coal samples, as well as their thermal resistance. The results indicate the possibility of applying the method of thermally stimulated acoustic emission to control processes of cryogenic disintegration and thermal resistance of fossil coals. The description of the equipment and methodological support needed for the implementation of this method have been provided.

Thermal Resistance of Common Rice Maintainer and Restorer Lines to High Temperature During Flowering and Early Grain Filling Stages

Fifteen common rice maintainer lines and 26 high-yielding restorer lines were used to evaluate their thermal resistance and fertility during flowering and early grain filling stages. The rice plants were subjected to high temperature stress （39-43 ℃） for 1-15 d from main stem flowering. Based on the heat stress index, they were divided into thermal resistant lines, semi-thermal resistant lines, semi-thermal sensitive lines and thermal sensitive lines. Therefore, the maintainer lines K22B, Bobai B and V20B belonged to thermal resistant lines, whereas 11-32B, Zhongzhe B and Zhong 9B belonged to thermal sensitive lines. For rice restorer lines, Minghui 63 had the highest thermal resistance, followed by R207, P32, P929, and the lowest thermal resistant lines P62-2-2, R8006 and P51. The correlation analysis indicated that the heat stress index was significantly correlated with seed-setting rate and abortive grain rate under heat stress, but not under natural conditions. This indicated that heat stress occurred during flowering and early grain filling stages mainly decreased the seed- setting rate and significantly increased the abortive grain rate in both rice maintainer and restorer lines.

Thermal resistance matrix representation of thermal effects and thermal design of microwave power HBTs with two-dimensional array layout

Based on the thermal network of the two-dimensional heterojunction bipolar transistors(HBTs) array, the thermal resistance matrix is presented, including the self-heating thermal resistance and thermal coupling resistance to describe the self-heating and thermal coupling effects, respectively.For HBT cells along the emitter length direction, the thermal coupling resistance is far smaller than the self-heating thermal resistance, and the peak junction temperature is mainly determined by the self-heating thermal resistance.However, the thermal coupling resistance is in the same order with the self-heating thermal resistance for HBT cells along the emitter width direction.Furthermore, the dependence of the thermal resistance matrix on cell spacing along the emitter length direction and cell spacing along the emitter width direction is also investigated, respectively.It is shown that the moderate increase of cell spacings along the emitter length direction and the emitter width direction could effectively lower the self-heating thermal resistance and thermal coupling resistance,and hence the peak junction temperature is decreased, which sheds light on adopting a two-dimensional non-uniform cell spacing layout to improve the uneven temperature distribution.By taking a 2 × 6 HBTs array for example, a twodimensional non-uniform cell spacing layout is designed, which can effectively lower the peak junction temperature and reduce the non-uniformity of the dissipated power.For the HBTs array with optimized layout, the high power-handling capability and thermal dissipation capability are kept when the bias voltage increases.

Effect of contact thermal resistance on temperature distributions of concrete-filled steel tubes in fire

To predicate the temperature distribution of concrete-filled steel tubes(CFSTs) being exposure to fire,a finite element analysis model was developed using a finite element package,ANSYS.A suggested value of contact thermal resistance was therefore proposed with the supporting of massive numbers of collected test data.Parametric analysis was conducted subsequently towards the cross-sectional temperature distribution of CFST columns in four-side fire,in which the exposure time,width of the cross section,steel ratio were taken into account with considering contact thermal resistance.It was found that contact thermal resistance has little effect on the overall temperature regulation with the exposure time,the width of cross-section or the change of steel ratio.However,great temperature dropping at the concrete adjacent to the contact interface,and gentle temperature increase at steel tube,exist if considering contact thermal resistance.The results of the study are expected to provide theoretical basis for the fire resistance behavior and design of the CFST columns being exposure to fire.

Chemical and Thermal Resistance of Basalt Fiber in Inclement Environments

To study the applicability of the basalt fiber through various experimental works in thermal and chemical environments, glass fiber and carbon fiber were compared and discussed. The tensile strength testing was used to investigate the corrosive resistance of basalt fiber, meanwhile, surface study by scanning electron microscopy and microanalysis with complementary X-ray diffraction analysis （SEM/EDS） was also used to ascertain the durability of basalt fiber. The basalt fiber showed better strength retention than the glass fiber at relatively high temperature. Its tensile strength increased when exposed at 300 ~C for several hours, and still maintain about 70% of the initial strength at 400 ~C, whereas that of the glass fiber decreased dramatically. The better stability of the basalt fiber was observed in hydrothermal and chemical environment. The tensile strength of the basalt fiber increased by 20% after the immersion in boiling water and remained well in acid solution, when it comes to glass fiber, the tensile strength decreased to some extent. Although the alkali resistance of basalt fiber was poor at the initial stage, it shows better resistance than the glass fiber after long time treatment.

Heat transfer enhanced inorganic phase change material compositing carbon nanotubes for battery thermal management and thermal runaway propagation mitigation

Developing technologies that can be applied simultaneously in battery thermal management(BTM)and thermal runaway(TR)mitigation is significant to improving the safety of lithium-ion battery systems.Inorganic phase change material(PCM)with nonflammability has the potential to achieve this dual function.This study proposed an encapsulated inorganic phase change material(EPCM)with a heat transfer enhancement for battery systems,where Na_(2)HPO_(4)·12H_(2)O was used as the core PCM encapsulated by silica and the additive of carbon nanotube(CNT)was applied to enhance the thermal conductivity.The microstructure and thermal properties of the EPCM/CNT were analyzed by a series of characterization tests.Two different incorporating methods of CNT were compared and the proper CNT adding amount was also studied.After preparation,the battery thermal management performance and TR propagation mitigation effects of EPCM/CNT were further investigated on the battery modules.The experimental results of thermal management tests showed that EPCM/CNT not only slowed down the temperature rising of the module but also improved the temperature uniformity during normal operation.The peak battery temperature decreased from 76℃to 61.2℃at 2 C discharge rate and the temperature difference was controlled below 3℃.Moreover,the results of TR propagation tests demonstrated that nonflammable EPCM/CNT with good heat absorption could work as a TR barrier,which exhibited effective mitigation on TR and TR propagation.The trigger time of three cells was successfully delayed by 129,474 and 551 s,respectively and the propagation intervals were greatly extended as well.

Effect of Rare Earth on Thermal Shock Resistance of Steel 9Cr2Mo

The effect of rare earth elements on thermal shock resistance of cold roller steel 9Cr2Mo was investigated by means of X-ray diffractometry and optical microscopy. Experimental results show that the process of carbide precipitation of heat effect zone is restrained by adding RE elements in steel 9Cr2Mo. Therefore, thermal shock resistance of this steel can be improved.

Measurements of electron-phonon coupling factor and interfacial thermal resistance of metallic nano-films using a transient thermoreflectance technique

Using a transient thermoreflectance （TTR） technique, several Au films with different thicknesses on glass and SiC substrates are measured for thermal characterization of metMlic nano-films, including the electron phonon coupling factor G, interfazial thermal resistance R, and thermal conductivity Ks of the substrate. The rear heating-front detecting （RF） method is used to ensure the femtosecond temporal resolution. An intense laser beam is focused on the rear surface to heat the film, and another weak laser beam is focused on the very spot of the front surface to detect the change in the electron temperature. By varying the optical path delay between the two beams, a complete electron temperature profile can be scanned. Different from the normally used single-layer model, the double-layer model involving interfaciM thermal resistance is studied here. The electron temperature cooling profile can be affected by the electron energy transfer into the substrate or the electron-phonon interactions in the metallic films. For multiple-target optimization, the genetic algorithm （GA） is used to obtain both G and R. The experimental result gives a deep understanding of the mechanism of ultra-fast heat transfer in metals.

Experimental investigation of high temperature thermal contact resistance with interface material

Thermal contact resistance plays a very important role in heat transfer efficiency and thermomechanical coupling response between two materials,and a common method to reduce the thermal contact resistance is to fill a soft interface material between these two materials.A testing system of high temperature thermal contact resistance based on INSTRON 8874 is established in the present paper,which can achieve 600 C at the interface.Based on this system,the thermal contact resistance between superalloy GH600 material and three-dimensional braid C/C composite material is experimentally investigated,under different interface pressures,interface roughnesses and temperatures,respectively.At the same time,the mechanism of reducing the thermal contact resistance with carbon fiber sheet as interface material is experimentally investigated.Results show that the present testing system is feasible in the experimental research of high temperature thermal contact resistance.

Thermal Shock Resistance of Nano SiC-BN Composites

Nano SiC - BN composite powders were prepared by dissolving analytically pure H3BO3 and CO（ NH2 ）2 with the mole ratio of 1：2.5 in the absolute alcohol, adding 80% E-SiC with 0. 2 μm average grain size while stirring, firing at 850 ℃ in nitrogen （purity： 99. 99%, pressure： O. 92 -0. 93 MPa） for 15 h. Nano SiC -BN composite specimens were prepared by hot-pressed sintering the nano SiC - BN composite powder in N2 atmosphere with 0. 92 - 0. 93 MPa and at 30 MPa axial pressure for 0. 5 - 1 h at 1 750 - 1 800 ℃. The thermal shock resistance of nano SiC -BN composites was studied by three-point bending, TEM and SEM. The results show that, adding BN can decrease the modulus of elasticity of SiC materials, which improves thermal shock resistance;furthermore, because of the large difference of thermal expansion coefficient between matrix SiC and second phase hexa-BN, thermal mismatch effect results in intercrystalline delamination of h-BN grains and forming many micropores in composite ceramic, which can relax the thermal expansion caused by high tempera- ture effectively, and improve the thermal shock resistance significantly.

Effect of microstructure of Au80Sn20 solder on the thermal resistance TO56 packaged GaN-based laser diodes

Au80Sn20 alloy is a widely used solder for laser diode packaging.In this paper,the thermal resistance of Ga N-based blue laser diodes packaged in TO56 cans were measured by the forward voltage method.The microstructures of Au80Sn20 solder were then investigated to understand the reason for the difference in thermal resistance.It was found that the microstructure with a higher content of Au-rich phase in the center of the solder and a lower content of(Au,Ni)Sn phase at the interface of the solder/heat sink resulted in lower thermal resistance.This is attributed to the lower thermal resistance of Au-rich phase and higher thermal resistance of(Au,Ni)Sn phase.

Improving Wear Resistance of the Ni-base Thermal Spray-Welding Coating Using Rare Earths

By adding rare earth alloy and cerium oxide, the effect of rare earths on tribological properties of nickel base alloy layer was studied to approach the possibility of applying rare earths to Ni base thermal spray welding coating. Wear test results showed that the wear rates of the nickel base coating without rare earths were quite high, and the load bearing capacity of coating was low, in contrast, the wear rates of the coating with rare earths were low and the coating had higher load bearing capacity. The results show that rare earths can refine the structure of nickel base alloy, improve the interface of the coating and substrate.

Effect of retained austenite and nonmetallic inclusions on the thermal/electrical properties and resistance spot welding nuggets of Si-containing TRIP steels

Five advanced high-strength transformation-induced plasticity(TRIP) steels with different chemical compositions were studied to correlate the retained austenite and nonmetallic inclusion content with their physical properties and the characteristics of the resistance spot welding nuggets. Electrical and thermal properties and equilibrium phases of TRIP steels were predicted using the JMatPro? software. Retained austenite and nonmetallic inclusions were quantified by X-ray diffraction and saturation magnetization techniques. The nonmetallic inclusions were characterized by scanning electron microscopy. The results show that the contents of Si, C, Al, and Mn in TRIP steels increase both the retained austenite and the nonmetallic inclusion contents. We found that nonmetallic inclusions affect the thermal and electrical properties of the TRIP steels and that the differences between these properties tend to result in different cooling rates during the welding process. The results are discussed in terms of the electrical and thermal properties determined from the chemical composition and their impact on the resistance spot welding nuggets.