Recent development of LiNi_xCo_yMn_zO_2:Impact of micro/nano structures for imparting improvements in lithium batteries

The recent advancement in the design,synthesis,and fabrication of micro/nano structured LiNixCoyMnzO2 with one-,two-,and three-dimensional morphologies was reviewed.The major goal is to highlight LiNixCoyMnzO2 materials,which have been utilized in lithium ion batteries with enhanced energy and power density,high energy efficiency,superior rate capability and excellent cycling stability resulting from the doping,surface coating,nanocomposites and nano-architecturing.

Dropwise condensation heat transfer enhancement on surfaces micro/nano structured by a two-step electrodeposition process

Condensation is an important regime of heat transfer which has wide applications in different industries such as power plants,heating,ventilating and air conditioning,and refrigeration.Condensation occurs in two different modes including filmwise (FWC) and dropwise (DWC) condensation.DWC occurring on hydrophobic and superhydrophobic surfaces has a much higher heat transfer capacity than FWC.Therefore,wide investigations have been done to produce DWC in recent years.Superhydrophobic surfaces have micro/nano structures with low surface energy.In this study,a two-step electrodeposition process is used to produce micro/nano structures on copper specimens.The surface energy of specimens is reduced by a self-assembled monolayer using ethanol and 1-octadecanethiol solution.The results show that there is an optimum condition for electrodeposition parameters.For example,a surface prepared by 2000 s step time has 5 times greater heat transfer than FWC while a surface with 4000 s step time has nearly the same heat transfer as FWC.The surfaces of the fabricated specimens are examined using XRD and SEM analyses.The SEM analyses of the surfaces show that there are some micro-structures on the surfaces and the surface porosities are reduced by increasing the second step electrodeposition time.

Climate Shifts and the Role of Nano Structured Particles in the Atmosphere

A global net sum equilibrium in heat exchange is a fact and thus a global climate change doesn’t exist, but climate shifts in climate cells, especially in the northern temperate cell, do. The global climate has been ever since homeostatic, and has recuperated far huger climate impacts in the past. Current climate models need a drastically revision on the focus of carbon dioxide as main driver. Carbon dioxide and other carbon gasses do influence albedo patterns, but provide globally a homeostatic effect with a commonly accepted increase impact of 0.3 degrees Celsius. Carbon dioxide does not trigger the climate shifts, but is an indicator of exhaust of combustion processes that emit very small particles which drive these climate shifts. They are the fine dust and nano structured particles that cause the shifts of the climate in cells, as demonstrated in this article and results i.e. in more thunder and lightning, extreme weather, distinct droughts and precipitation patterns. The causes underlying these shifts are nano structured particles in the upper troposphere and lower stratosphere, especially largely produced and remain in the temperate climate northern hemisphere cell and get dispersed by jet streams and low and high pressure areas. However, because of electrical charge, caused by friction or due to anthropogenic negatively charged nano structured particle, emissions will travel up to the lower stratosphere and become neutralized at the electro sphere level, and they do also have a tendency to move to the Arctic. The southern hemisphere climate faces limited anthropogenic emissions, because only 10 percent of the world population can contribute with less pollutant providing activities, and hasn’t changed, but that could well be because it is equally influenced and driven, like the northern hemisphere, by the variation of sun activity in diverse cycles. The present problem is that we produce huge amounts of air borne nano structured particles from combustion processes that never exist before. The only nano particles known in nature are those who are limited produced from volcano eruptions and natural forest fires. The natural feedback systems that moderate climate shifts and influence global climate are: convection by cumulonimbus clouds, sea currents and vegetation adaptation. A novel ultra-fine dust electric reduction device (UFDRS-System), created by the author, diminishs to a size of less than 10 nano particles in diameter and thus prevents major electrical drift of nano structured particulates in the upper troposphere and lower stratosphere and contributes largely in purifying the air and thus reduces the effects of climate shifts. Like solving the acid rain problems with sulphuric acid reduction and ozone depletion with CFCs proscription in the past, the present climate shifts can be mitigated via a reduction of the anthropogenic nano structured particulates in the atmosphere. The UFDRS-System together with the given nature’s solutions can re-balance our atmosphere in a period of two years or a little bit longer due to extension of the lifespan of a particle in the stratosphere.

Preparation of micro/nano-structured ceramic coatings on Ti6Al4V alloy by plasma electrolytic oxidation process

In order to improve the osseointegration and antibacterial activity of titanium alloys,micro/nano-structured ceramic coatings doped with antibacterial element F were prepared by plasma electrolytic oxidation(PEO)process on Ti6Al4V alloy in NaF electrolyte.The influence of NaF concentration(0.15-0.50 mol/L)on the PEO process,microstructure,phase composition,corrosion resistance and thickness of the coatings was investigated using scanning/transmission electron microscopy,energy dispersive spectroscopy,atomic force microscopy,X-ray diffractometer,and potentiodynamic polarization.The results demonstrated that Ti6Al4V alloy had low PEO voltage(less than 200 V)in NaF electrolyte,which decreased further as the NaF concentration increased.A micro/nano-structured coating with 10-15μm pits and 200-800 nm pores was formed in NaF electrolyte;the morphology was different from the typical pancake structure obtained with other electrolytes.The coating formed in NaF electrolyte had low surface roughness and was thin(<4μm).The NaF concentration had a small effect on the phase transition from metastable anatase phase to stable rutile phase,but greatly affected the corrosion resistance.In general,as the NaF concentration increased,the surface roughness,phase(anatase and rutile)contents,corrosion resistance,and thickness of the coating first increased and then decreased,reaching the maximum values at 0.25 mol/L NaF.

Preface: Advanced Thin Film Developments and Nano Structures

In this special issue, we invited a few leading materials researchers to present topics in thin films, coatings, and nano structures. Readers will find most recent developments in topics, including recent advances in hard, tough, and low friction nanocomposite coatings; thin films for coating nanomaterials; electroless plating of silver thin films on porous Al2O3 substrate; CrN/Nano Cr interlayer coatings; nano-structured carbide derived carbon （CDC） films and their tribology; predicting interdiffusion in high-temperature coatings; gallium-catalyzed silica nanowire growth; and corrosion protection properties of organofunctional silanes. Authors are from both national laboratories and academia.

Localized in‑situ deposition:a new dimension to control in fabricating surface micro/nano structures via ultrafast laser ablation

Controllable fabrication of surface micro/nano structures is the key to realizing surface functionalization for various applications.As a versatile approach,ultrafast laser ablation has been widely studied for surface micro/nano structuring.Increasing research eforts in this feld have been devoted to gaining more control over the fabrication processes to meet the increasing need for creation of complex structures.In this paper,we focus on the in-situ deposition process following the plasma formation under ultrafast laser ablation.From an overview perspective,we frstly summarize the diferent roles that plasma plumes,from pulsed laser ablation of solids,play in diferent laser processing approaches.Then,the distinctive in-situ deposition process within surface micro/nano structuring is highlighted.Our experimental work demonstrated that the in-situ deposition during ultrafast laser surface structuring can be controlled as a localized micro-additive process to pile up secondary ordered structures,through which a unique kind of hierarchical structure with fort-like bodies sitting on top of micro cone arrays were fabricated as a showcase.The revealed laser-matter interaction mechanism can be inspiring for the development of new ultrafast laser fabrication approaches,adding a new dimension and more fexibility in controlling the fabrication of functional surface micro/nano structures.

Nano Structure Plays an Important Role in the Present and Future Anode Materials of Li-ion Batteries

1 ResultsLi-ion batteries are the most promising secondary batteries for IT and EV applications, where it is required to increase the capacity and power capability to a great extent. In responding to the demand we have been studied on the anode materials especially paying attention on the improved graphite active materials and modified silicon. In both cases we realized that the nano-structured design plays an important role. In this paper the examples of nano-size structure working in the actual materi...

Controlled Synthesis of SnO_2 with Hierarchical Micro/Nano Structure

Preparing SnO2 with hierarchical micro/nano structures by hydrothermal, coordination, templating and electrochemical deposition methods and their mechanisms are investigated. The result shows that the echinus-like SnO2 prepared by Method 1 is a typical Ostwald mechanism that develops from internally to externally. The cabbage-like SnO2 by Method 2 is produced with oxalic acid as complexing agent to set-up precursor of SnO2, and then precursors are bocked around the body that is around the body being bocked. The nest-like SnO2 by Method 3 is controlled by citric acid as coordinator for the nucleation as well as the grow rate and setup process. Spongy-like SnO2 by Method 4 is produced using PST as template, PST is be infiltered into SnO2 precursor by gravity and capillary and treated thermally to form a multiporous structure. The petal-like SnO2 by Method 5 is formed with crystal deposition emergence due to oxidation-reduction reactions of two electrodes in an electric field. XRD analyses shows that the five results are all pure phase SnO2. It provides basic data for SnOE industrial application.

Synthesis of porous nano/micro structured LiFePO_4/C cathode materials for lithium-ion batteries by spray-drying method

In order to enhance electrochemical properties of LiFePO4 （LFP） cathode materials, spherical porous nano/micro structured LFP/C cathode materials were synthesized by spray drying, followed by calcination. The results show that the spherical precursors with the sizes of 0.5-5 μm can be completely converted to LFP/C when the calcination temperature is higher than 500 ℃. The LFP/C microspheres obtained at calcination temperature of 700 ℃ are composed of numerous particles with sizes of -20 nm, and have well-developed interconnected pore structure and large specific surface area of 28.77 mE/g. The specific discharge capacities of the LFP/C obtained at 700 ℃ are 162.43, 154.35 and 144.03 mA.h/g at 0.5C, 1C and 2C, respectively. Meanwhile, the capacity retentions can reach up to 100% after 50 cycles. The improved electrochemical properties of the materials are ascribed to a small Li＋ diffusion resistance and special structure of LFP/C microspheres.

Superhydrophobic surfaces via controlling the morphology of ZnO micro/nano complex structure

ZnO micro/nano complex structure films, including reticulate papillary nodes, petal-like and flake-hole, have been self-assembled by a hydrothermal technique at different temperatures without metal catalysts. The wettability of the above film surfaces was modified with a simple coating of heptadecafluorodecyltrimethoxy-silane in toluene. After modifying, the surface of ZnO film grown at 50℃ was converted from superhydrophilic with a water contact angle lower than 5° to superhydrophobic with a water contact angle of 165° Additionally, the surface of reticulate papillary nodes ZnO film grown at 100 ℃ had excellent superhydrophobicity, with a water contact angle of 173° and a sliding angle lower than 2° Furthermore, the water contact angle on the surface of petal-like and flake-hole ZnO films grown at 150℃ and 200℃ were found to be 140° and 120°, respectively. The wettability for the samples was found to depend strongly on the surface morphology which results from the growth temperature.

Nanostructured Organic Alkali-Soluble Silicates for Industrial Application

The work describes the properties of soluble organic silicates and their applications to obtain nanocomposite materials. We analyzed the properties of the water-soluble high-modulus silicate systems and their technology for producing. The aim of this paper is the comparison properties of binders based on liquid glass containing strong organic bases silicates. We have shown how these systems are transformed from lower to higher oligomers through the formation of the silica sol and the implementation of the sol-gel process for these oligomers. We have conducted advanced research of various aspects of the use of these materials as the binder. Advantages of strong organic bases silicates in the preparation of heat resistant, nanocomposite materials are shown. Ways to obtaining quaternary ammonium silicates and their use to produce nanocomposites are proposed. Products obtained in this way can be used as a binder in the preparation of nanostruetured composite materials, water-based paints, coatings, etc. Modifiers have been proposed for making of hybrid nanostructured composite materials by a sol-gel process. There have been shown of structuring phenomena some aspects, synthesis and application of hybrid materials based on silica with grafted polymers. It has been shown, the possibility of modifying compositions using the nanostructuring agents such as tetrafurfuryloxysilane. This paper also describes methods for the synthesis of products for modifying a sol-gel process using organic soluble silicates. We are displaying their use for the production of new nanocomposite materials and coatings for protection against various external factors.

Energy barrier for configurational transformation of graphene nanoribbon on nanotube

A graphene nanoribbon （GNR） has two basic configurations when winding on the outer surface of a carbon nanotube （CNT）： helix and scroll. Here the transformation between the two configurations is studied utilizing molecular dynamics simulations. The energy barrier during the transformation as well as its relationship with the interfacial energy and the radius of CNT are investigated. Our work offers further insights into the formation of desirable helix/scroll of GNR winding on nanotubes or nanowires, and thus can enable novel design of potential graphene-based electronics.

Hydrophobic Ti_xO_y-C_mH_n Nanoparticle Film Prepared by Plasma Enhanced Chemical Vapor Deposition

The hydrophobic films of TixOy-CmHn. deposited from mixture gases of titanium isopropoxide （TTIP） and oxygen by plasma enhanced chemical vapor deposition （PECVD） were investigated. The films were investigated by scanning electron microscope （ SEM ）, transmission electron microscope （ TEM ）, Fourier transform infrared spectrometer （ FTIR）, X-Ray diffraction （ XRD ）, element analysis （ EA ）, ultraviolet visible spectrometer （ UV-Vis）, and water contact angle （WCA）. The results reveal that the surface of the films is formed by mierosized papillaes aggregated by inorganic and organic phases of complex nanoparticles with size from 50 nm to 200 nm when the discharge power is increased from 40 W to 150 W. All fdms demonstrate the strong broad of Ti-O-Ti stretching vibration at 400 -800cm-1, -CH bending vibration at 1 388 cm -1, and broadening -OH stretching vibration at 3 000-3500 cm-1 With the increase of the discharge power, the asdeposited film changes from amorphous to crystallization. The WCA of the film can be as high as 160°, indicating the hydrophobicity. The films show a similar ultraviolet absorption property as the bulk TiO2 film. The composition of the composition of film deposited at 150 W can be formulated as Tio.302-C1.5H3. Therefore, the composition formula of this hydrophobic film could be expressed as TiO2-C5H10O4.7. It is believed that the complex micro/nano structures of TiO2 and C5H10O4.7 residues are responsible for the observed hydrophobicity and the ultraviolet absorption property of the film.

Preparation of Scratch-Resistant Nano-Porous Silica Films Derived by Sol-Gel Process and Their Anti-reflective Properties

Structural strengthening of the nano porous silica films has been reported. The films were prepared with a base/acid two-step catalyzed TEOS-based sol-gel processing and dip-coating, and then baked in the mixed gas of ammonia and water vapor. The silica films were characterized with TEM, AFM, FTIR, spectrophotometer, ellipsometer, and abrasion test, respectively. The experimental results have shown that the films have a nanostructure with a low refractive index and can form an excellent scratch-resistant broadband anti-reflectance. The two-step catalysis noticeably strengthens the films, and the mixed gas treatment further improves mechanical strength of the silica network. Finally the strengthening mechanism has been discussed.

Preparation of calcium carbonate with microstructure and nanostructure from carbide slag for CO_(2) sequestration by using recyclable ammonium chloride

Based on the composition characteristics of carbide slag and the application of polyvinyl chloride,a method of preparing calcium carbonate with microstructure and nanostructure by using carbide slag as a raw material and ammonium chloride as a leaching agent was proposed.The factors for the preparation of calcium carbonate and the effects of different conditions on the crystal phase,grain size,and morphology of calcium carbonate were systematically studied.The results showed that the nanosized calcium carbonate was prepared at 60 mL/min,25°C,no additional ammonia,and 60 min.The product of spherical vaterite was in accordance with the relevant standards for the industrial precipitation of calcium carbonate.Moreover,the reuse of carbonation filtrate was realized.The crystal phase,grain size,and morphology of the carbonation product could be controlled by adjusting the reaction conditions.The manuscript provided a new idea for resource utilization of carbide slag and preparing nanocalcium carbonate.

Laser-based bionic manufacturing

Over millions of years of natural evolution,organisms have developed nearly perfect structures and functions.The self-fabrication of organisms serves as a valuable source of inspiration for designing the next-generation of structural materials,and is driving the future paradigm shift of modern materials science and engineering.However,the complex structures and multifunctional integrated optimization of organisms far exceed the capability of artificial design and fabrication technology,and new manufacturing methods are urgently needed to achieve efficient reproduction of biological functions.As one of the most valuable advanced manufacturing technologies of the 21st century,laser processing technology provides an efficient solution to the critical challenges of bionic manufacturing.This review outlines the processing principles,manufacturing strategies,potential applications,challenges,and future development outlook of laser processing in bionic manufacturing domains.Three primary manufacturing strategies for laser-based bionic manufacturing are elucidated:subtractive manufacturing,equivalent manufacturing,and additive manufacturing.The progress and trends in bionic subtractive manufacturing applied to micro/nano structural surfaces,bionic equivalent manufacturing for surface strengthening,and bionic additive manufacturing aiming to achieve bionic spatial structures,are reported.Finally,the key problems faced by laser-based bionic manufacturing,its limitations,and the development trends of its existing technologies are discussed.

New forming method of manufacturing cylindrical parts with nano/ultrafine grained structures by power spinning based on small plastic strains

A new spinning method to manufacture the cylindrical parts with nano/ultrafine grained structures is proposed, which consists of quenching, power spinning and recrystallization annealing. The microstructural evolution during the different process stages and macroforming quality of the spun parts made of ASTM 1020 steel are investigated. The results show that the microstructures of the ferrites and pearlites in the ASTM 1020 steel are transformed to the lath martensites after quenching. The martensite laths obtained by quenching are refined to 87 nm and a small amount of nanoscale deformation twins with an average thickness of 20 nm is generated after performing a 3-pass stagger spinning with 55% thinning ratio of wall thickness, where the equivalent strain required is only 0.92. The equiaxial ferritic grains with an average size of 160 nm and nano-carbides are generated by subsequent recrystallization annealing at 480°C for 30 min. The spun parts with high dimensional precision and low surface roughness are obtained by the forming method developed in this work, combining quenching with 3-pass stagger spinning and recrystallization annealing.

Generation of micro/nano hybrid surface structures on copper by femtosecond pulsed laser irradiation

The delamination of copper lead frames from epoxy molding compounds(EMC)is a severe problem for microelectronic devices,as it leads to reduced heat dissipation or circuit breakage.The micro/nanoscale surface structuring of copper is a promising method to improve the copper-EMC interfacial adhesion.In this study,the generation of micro/nano hybrid structures on copper surfaces through femtosecond pulsed laser irradiation is proposed to improve interfacial adhesion.The micro/nano hybrid structures were realized by generating nanoscale laser-induced periodic surface structures(LIPSS)on microscale parallel grooves.Several types of hybrid surface structures were generated by changing the laser polarization direction,fluence,and scanning speed.At a specific aspect ratio of microgrooves,a latticed structure was generated on the sides of microgrooves by combining LIPSS formation and direct laser interference patterning.This study provides an efficient method for the micro/nanoscale hybrid surface structure formation for interfacial adhesion improvement between copperand EMC.

Wettability Pattern for Ultrafast Water Self‑Pumping on Cemented Carbide Surface

A facile method to fabricate wettability pattern(two extreme wettabilities arranged in a pattern)to realize water self-pumping is proposed on cemented carbide while not necessarily depositing other materials on substrate surface.The water self-pumping is achieved by arranging wedge shaped superhydrophilic domain in superhydrophobic substrate using laser machining.Through single factor experiments,it is found that the key to the extreme wettabilities,micro⁃and nano⁃structures,is rendered by laser machining processes and is influenced by laser parameters.Meanwhile,the proper laser parameters that are used to fabricate required micro-and nano⁃structures are obtained.Finally,the water transport experiment is carried out,which shows that the velocity of water bulge could be up to 362 mm/s when the wedge angle is 3°.The mechanism of the water self-pumping is analyzed and it is found that the migration of water bulge is governed by Laplace pressure of the water bulge induced by the wedge micro-groove.

Effect of martensitic transformation on nano/ultrafine-grained structure in 304 austenitic stainless steel

304 austenitic stainless steel was cold rolled in the range of 20%-80%reductions and then annealed at 700-900°C for 60 sto obtain nano/ultrafine-grained（NG/UFG）structure.Transmission electron microscopy,electron backscatter diffraction and X-ray diffraction were used to characterize the resulting microstructures.The results showed that with the increase of cold reduction,the content of martensite was increased.The steel performed work hardening during cold-working owing to the occurrence of strain induced martensite which nucleated in single shear bands.Further rolling broke up the lath-type martensite into dislocation-cell type martensite because of the formation of slip bands.Samples annealed at 800-960°C for 60 swere of NG/UFG structure with different percentage of nanocrystalline（60-100 nm）and ultrafine（100-500 nm）grains,submicron size（500-1000 nm）grains and micron size（〉1000 nm）grains.The value of the Gibbs free energy exhibited that the reversion mechanism of the reversion process was shear controlled by the annealing temperature.For a certain annealing time during the reversion process,austenite nucleated first on dislocation-cell type martensite and the grains grew up subsequently and eventually to be micrometer/submicrometer grains,while the nucleation of austenite on lath-type martensite occurred later resulting in nanocrystalline/ultrafine grains.The existence of the NG/UFG structure led to a higher strength and toughness during tensile test.