Oxidation kinetics of oxide film on bubble surface of aluminum foams produced by gas injection foaming process

In the range of 620？710 °C, air was blown into A356 aluminum alloy melt to produce aluminum foams. In order to study the influence of temperature on the thickness of oxide film on bubble surface, Auger electron spectroscopy （AES） was used. Based on the knowledge of corrosion science and hydrodynamics, two oxidation kinetics models of oxide film on bubble surface were established. The thicknesses of oxide films produced at different temperatures were predicted through those two models. Furthermore, the theoretical values were compared with the experimental values. The results indicate that in the range of 620？710 °C, the theoretical values of the thickness of oxide film predicted by the model including the rising process are higher than the experimental values. While, the theoretical values predicted by the model without the rising process are in good agreement with the experimental values, which shows this model objectively describes the oxidation process of oxide film on bubble surface. This work suggests that the oxidation kinetics of oxide film on bubble surface of aluminum foams produced by gas injection foaming process follows the Arrhenius equation.

Effect of REs(Y,Nd)addition on high temperature oxidation kinetics,oxide layer characteristic and activation energy of AZ80 alloy

The oxidation behaviors of AZ80,AZ8O-0.32 Y and AZ8O-0.38 Nd(wt.%)alloys were researched at 413℃,420℃,427v and 433℃for up to 6 h in air environment via a high precision analytical balance,a laser confocal microscope,differential scanning calorimeter(DSC)analysis,X-ray diffraction(XRD)analysis,scanning electron microscope(SEM)observation,and X-ray photoelectron spectroscopy(XPS)analysis.The results show that the weight gain and oxidation rate of AZ80 are reduced significantly,the initiation form and propagation of cracks in oxide layer are changed.Compact and protective oxide layer forms on alloy surface with Y or Nd addition.And the activation energies of AZ80,AZ80-0.32Y and AZ8O-0.38Nd alloys calculated via Arrhenius equation are 82.556 kJ/mol,177.148kJ/mol and 136.738 kJ/mol,respectively.

Isothermal Oxidation Kinetics of Artificial Magnetite Pellets

In order to establish the kinetics of oxidation of artificial magnetite pellets, we comprehensively studied kinetics of the oxidation of artificial magnetite pellets from low temperature to high temperature using chemical analysis. The results show that when the oxidation temperature is below 1 073 K(800 ℃), the reaction is controlled by the step of internal diffusion, and the model function is 23 G(a) =1-3(1-x) ^(2/3)+2(1-x)(α, reaction degree). When the temperature is above 1 073 K(800 ℃), the reaction mechanism was chemical reaction, and the model function is 13 G(a) =1-(1-x)^(1/3). The apparent activation energy for the oxidation of artificial magnetite pellets was also determined, which was 8.90 kJ/mol for the low temperature and 67.79 kJ/mol for the high temperature. Based on the derived kinetic equation for the oxidation of artificial magnetite pellets, the calculated value is consistent with the experimental data. Compared with that of nature magnetite pellets, the apparent activation energy is decreased obviously, which indicates that the artificial magnetite pellets are oxidized more easily than nature magnetite pellets.

Competitive oxidation behavior of Ni-based superalloy GH4738 at extreme temperature

A high thrust-to-weight ratio poses challenges to the high-temperature performance of Ni-based superalloys. The oxidation behavior of GH4738 at extreme temperatures has been investigated by isothermal and non-isothermal experiments. As a result of the competitive diffusion of alloying elements, the oxide scale included an outermost porous oxide layer (OOL), an inner relatively dense oxide layer (IOL), and an internal oxide zone (IOZ), depending on the temperature and time. A high temperature led to the formation of large voids at the IOL/IOZ interface. At 1200℃, the continuity of the Cr-rich oxide layer in the IOL was destroyed, and thus, spallation occurred. Extension of oxidation time contributed to the size of Al-rich oxide particles with the increase in the IOZ. Based on this finding,the oxidation kinetics of GH4738 was discussed, and the corresponding oxidation behavior at 900-1100℃ was predicted.

Oxidation behavior of 4774DD1 Ni-based single-crystal superalloy at 980℃ in air

The oxidation behavior of a novel Ni-based single-crystal 4774DD1 superalloy for industrial gas turbine applications was investigated by the isothermal oxidation at 980℃ and discontinuous oxidation weight gain methods.The phase constitution and morphology of surface oxides and the characteristics of the crosssection oxide film were analyzed by XRD,SEM and EDS.Results show that the oxidation kinetics of the 4774DD1 superalloy follows the cubic law,indicating its weak oxidation resistance at this temperature.As the oxidation time increases,the composition of the oxide film evolves as following:One layer consisting of a bottom Al_(2)O_(3)sublayer and an upper(Al_(2)O_(3)+NiO)mixture sublayer after oxidized for 25 h.Then,two layers composed of an outermost small NiO discontinuous grain layer and an internal layer for 75 h.This internal layer is consisted of the bottom Al_(2)O_(3)sublayer,an intermediate narrow CrTaO_(4)sublayer,and an upper(Al_(2)O_(3)+NiO)mixture sublayer.Also two layers comprising an outermost relative continuous NiO layer with large grain size and an internal layer as the oxidation time increases to 125 h.This internal layer is composed of the upper(Al_(2)O_(3)+NiO)mixture sublayer,an intermediate continuous(CrTaO_(4)+NiWO_(4))mixture sublayer,and a bottom Al_(2)O_(3)sublayer.Finally,three layers consisting of an outermost(NiAl2O_(4)+NiCr2O_(4))mixture layer,an intermediate(CrTaO_(4)+NiWO_(4))mixture layer,and a bottom Al_(2)O_(3)layer for 200 h.

Decomposition kinetics of dimethyl methylphospate(chemical agent simulant) by supercritical water oxidation

Supercritical water oxidation （SCWO） has been drawing much attention due to effectively destroy a large variety of high-risk wastes resulting from munitions demilitarization and complex industrial chemical. An important design consideration in the development of supercritical water oxidation is the information of decomposition rate. In this paper, the decomposition rate of dimethyl methylphosphonate（DMMP）, which is similar to the nerve agent VX and GB（Sarin） in its structure, was investigated under SCWO conditions. The experiments were performed in an isothermal tubular reactor with a H2O2 as an oxidant. The reaction temperatures were ranged from 398 to 633℃ at a fixed pressure of 24 MPa. The conversion of DMMP was monitored by analyzing total organic carbon （TOC） on the liquid effluent samples. It is found that the oxidative decomposition of DMMP proceeded rapidly and a high TOC decomposition up to 99.99% was obtained within 11 s at 555℃. On the basis of data derived from experiments, a global kinetic equation for the decomposition of DMMP was developed. The model predictions agreed well with the experimental data.

Oxidation pathway and kinetics of titania slag powders during cooling process in air

The oxidation pathway and kinetics of titania slag powders in air were analyzed using differential scanning calorimetry(DSC)and thermogravimetry(TG).The oxidation pathway of titania slag powder in air was divided into three stages according to their three exothermic peaks and three corresponding mass gain stages indicated by the respective non-isothermal DSC and TG curves.The isothermal oxidation kinetics of high titania slag powders of different sizes were analyzed using the ln-ln analysis method.The results revealed that the entire isothermal oxidation process comprises two stages.The kinetic mechanism of the first stage can be described as f(α) = 1.77(1-α) [-ln (1-α)]^((1.77-1)/1.77),f(α)= 1.97(1-α) [-ln (1-α)]^((1.97-1)/1.97),and f (α) = 1.18(1-α) [-ln (1-α)]^((1.18-1)/1.18).The kinetic mechanism of the second stage for all samples can be described as f (α)=1.5(1-α)^(2/3)[1-(1-α)^(1/3)]^(-1).The activation energies of titania slag powders with different sizes(d_(1)<0.075 mm,0.125 mm<d_(2)<0.150 mm,and 0.425 mm<d_(3)<0.600 mm)for different reaction degrees were calculated.For the given experimental conditions,the rate-controlling step in the first oxidation stage of all the samples is a chemical reaction.The rate-controlling steps of the second oxidation stage are a chemical reaction and internal diffusion(for powders d_(1)<0.075 mm)and internal diffusion(for powders 0.125 mm<d_(2)<0.150 mm and 0.425 mm<d_(3)<0.600 mm).

Morphology of Oxide Scale and Oxidation Kinetics of Low Carbon Steel

The oxidation kinetics and composition of oxide scales on low carbon steel （SPHC） were studied during i- sothermal oxidation. Thermogravimetric analyzer （TGA） was used to simulate isothermal oxidation process of SPHC for 240 min under air condition, and the temperature range was from 500 to 900 ℃. Scanning electron microscope （SEM） was used to observe cross-sectional scale morphology and analyze composition distribution of oxide scales. The morphology of oxide scale was classical three-layer structure. Fe2 03 developed as whiskers at the outermost lay- er, and interlayer was perforated-plate Fe3 04 while innermost layer was pyramidal FeO. From the oxidation curves, the oxidation mass gain per unit area with time was of parabolic relation and oxidation rate slowed down. On the ba- sis of experimental data, the isothermal oxidation kinetics model was derived and oxidation activation energy of SPHC steel was 127. 416 kJ/mol calculated from kinetics data.

Oxidation kinetics of ilmenite concentrate by non-isothermal thermogravimetric analysis

The non-isothermal oxidation experiments of ilmenite concentrate were carried out at various heating rates under air atmosphere by thermogravimetry.The oxidation kinetic model function and kinetic parameters of apparent activation energy（Ea）were evaluated by Málek and Starink methods.The results show that under air atmosphere,the oxidation process of ilmenite concentrate is composed of three stages,and the chemical reaction（G（α）=1-（1-α）~2,whereαis the conversion degree）plays an important role in the whole oxidation process.At the first stage（α=0.05-0.30）,the oxidation process is controlled gradually by secondary chemical reaction with increasing conversion degree.At the second stage（α=0.30-0.50）,the oxidation process is completely controlled by the secondary chemical reaction（G（α）=1-（1-α）~2）.At the third stage（α=0.50-0.95）,the secondary chemical reaction weakens gradually with increasing conversion degree,and the oxidation process is controlled gradually by a variety of functions;the kinetic equations are G（α）=（1-α）^（-1）（β=10K·min^（-1）,whereβis heating rate）,G（α）=（1-α）^（-1/2）（β=15-20K·min^（-1））,and G（α）=（1-α）^（-2）（β=25K·min^（-1））,respectively.For the whole oxidation process,the activation energies follow a parabolic law with increasing conversion degree,and the average activation energy is 160.56kJ·mol^（-1）.

Effect of Oils on SBS Modified Asphalt:Rheological Characteristics and Oxidation Aging

This study focuses on the effect of oils on rheology and oxidation aging of Styrene-Butadiene-Styrene modified asphalt(SBSMA)in the long term,after reducing one low-temperature Performance Grade(PG)of SBSMA by incorporating oils.Two oils,including corn-based bio-oil and re-refined engine oil bottom(REOB),were selected to enhance the low-temperature performance of SBSMA.All samples were subjected to Rolling Thin Film Oven(RTFO)aging and 20-h as well as 40-h Pressure Aging Vessel(PAV20 and PAV40)aging,prior to multiple stress creep recovery(MSCR),frequency sweep and Flourier transform infrared spectroscopy(FTIR)scanning.A good high-temperature performance of oil/SBS modified asphalt blends was reflected in MSCR and PG results,meanwhile non-recoverable creep compliance(Jnr)and recovery(R)were found to share a highly correlated relationship during aging progress.In addition,Glover–Rowe(G–R)parameter and phase angle master curves suggest that the improvement of cracking property mainly came from the softening effect of oils.Adding oils into SBSMA was observed to increase oxidation kinetics,but the blends with oils still exhibited better anti-oxidation aging than the base binder,mainly due to the SBS addition.Bio-oil exhibited an effect of relieving age hardening susceptibility of SBSMA.

Kinetics of Oxidation Resistance of the Ti_3Al-base Intermetallic Alloys

1.IntroductionThe research of the TD1 and TD2 al-loys based on intermetallic compound TiAl,which possesses high temperature capabilityfrom 650 to 700℃ was conducted.However,the limitation used at high temperature isimposed by oxidation and degradation ofcreep strength,and relatively little know-

Kinetics of Oxidation for β-Sialon in Diphase β-Sialon/Al_2O_3 Composite

Non-isothermal kinetic research has been carried out on oxidation behavior of β-Sialon in diphaseβ-Sialon/Al_2O_3 composite at high temperatures. A kinetic formula is established for non-isothermal oxidation process of β-Sialon. The rate of oxidation process is controlled by chemicalreaction at the initial stage and then by diffusion. The apparent activation energies and appar-ent rate constants at different temperatures are determined by treating TG data of the overallprocess.

Studies of Unusual Oxidation States of Transition Metals Ⅱ——Kinetics and Mechanism of Oxidation of Pyruvate by Diperiodatoargentate (Ⅲ)Ion

The kinetics of oxidation of pyruvate by diperiodatoargentate( III) ion (DPA) has been studied spec-trophotometrically in alkaline medium. It was found that the reaction order with respect to both DPA and pyruvate is unity and the rate equation can be expressed asThe rate increases with the increase in [OH ] and decreases with the increase in [periodate]. There is a positive ionic strength effect in this reaction system. A mechanism has been proposed to explain the experimental results. The observed activation parameters are presented.

Preparation of α-Bi_2O_3 from bismuth powders through low-temperature oxidation

α-Bi2O3 powders were prepared from nanometer Bi powders through low-temperature oxidation at less than 873.15 K. XRD, SEM, TEM and HRTEM were used to characterize the structure and morphology of Bi powders and Bi2O3 particles. Kinetic studies on the bismuth oxidation at low-temperatures were carried out by TGA method. The results show that bismuth beads should be reunited and oxidized to become irregular Bi2O3 powders. The bismuth oxidation follows shrinking core model, and its controlling mechanism varies at different reaction time. Within 0-10 min, the kinetics is controlled by chemical reaction, after that it is controlled by O2 diffusion in the solid α-Bi2O3 layer. The apparent activation energy is determined as 55.19 kJ/mol in liquid-phase oxidation.

New insights into the effects of silicon content on the oxidation process in silicon-containing steels

Simultaneous thermal analysis（STA） was used to investigate the effects of silicon content on the oxidation kinetics of silicon-containing steels under an atmosphere and heating procedures similar to those used in industrial reheating furnaces for the production of hot-rolled strips. Our results show that when the heating temperature was greater than the melting point of Fe2SiO4, the oxidation rates of steels with different silicon contents were the same; the total mass gain decreased with increasing silicon content, whereas it increased with increasing oxygen content. The oxidation rates for steels with different silicon contents were constant with respect to time under isothermal conditions. In addition, the starting oxidation temperature, the intense oxidation temperature, and the finishing oxidation temperature increased with increasing silicon content; the intense oxidation temperature had no correlation with the melting of Fe2SiO4. Moreover, the silicon distributed in two forms： as Fe2SiO4 at the interface between the innermost layer of oxide scale and the iron matrix, and as particles containing silicon in grains and grain boundaries in the iron matrix.

High-Temperature Oxidation Behavior of 5Cr21Mn9Ni4N Steel Micro-Alloyed by Rare Earth

The oxidation resistance of 5Cr21Mn9Ni4N steel micro-alloying by RE at 700 - 900 ℃ was investigated. The results indicate that oxidation exponent n and oxidation activation energy are increased, and oxidation velocity constant kp is decreased when 0.2% RE is added in 5Cr21Mn9Ni4N steel. The addition of RE elements does not alter phase constitution of oxidation scale, however it improves the configuration of oxidation scale, and increases thermal stability and adhesivity of oxidation scale, which results in the raise of oxidation resistance of 5Cr21Mn9Ni4N steel at high temperature. The oxidation scale constitutes of refractory steel transfer from manganic oxide mostly to ferric oxide mostly with the increase of temperature, which leads to descend of compactness and desquamation resistance of oxidation scale. The mass increase of ferric oxide in the oxidation scale and the looseness of oxidation scale are the main reason to descend the oxidation resistance of refractory steel.

High-temperature oxidation behavior of 9Cr‒5Si‒3Al ferritic heat-resistant steel

To improve the oxidation properties of ferritic heat-resistant steels,an Al-bearing 9Cr‒5Si‒3Al ferritic heat-resistant steel was designed.We then conducted cyclic oxidation tests to investigate the high-temperature oxidation behavior of 9Cr‒5Si and 9Cr‒5Si‒3Al ferritic heat-resistant steels at 900 and 1000℃.The characteristics of the oxide layer were analyzed by X-ray diffraction,scanning electron microscopy,and energy dispersive spectroscopy.The results show that the oxidation kinetics curves of the two tested steels follow the parabolic law,with the parabolic rate constant kp of 9Cr‒5Si‒3Al steel being much lower than that of 9Cr‒5Si steel at both 900 and 1000℃.The oxide film on the surface of the 9Cr‒5Si alloy exhibits Cr2MnO4 and Cr2O3 phases in the outer layer after oxidation at 900 and 1000℃.However,at oxidation temperatures of 900 and 1000℃,the oxide film of the 9Cr‒5Si‒3Al alloy consists only of Al2O3 and its oxide layer is thinner than that of the 9Cr‒5Si alloy.These results indicate that the addition of Al to the 9Cr‒5Si steel can improve its high-temperature oxidation resistance,which can be attributed to the formation of a continuous and compact Al2O3 film on the surface of the steel.

Oxidation Behavior of Pd-Modified Aluminide Coating at High Temperature

(Ni,Pd)AI coating, prepared by low pressure pack cementation on the Ni-base superalloy M38 where Pd-20 wt pct Ni alloy was predeposited, consists of a single β-(Ni,Pd)AI phase. The initial isothermal oxidation behavior of (Ni,Pd)AI coating was investigated by TGA, XRD, SEM/EDS at 800-1100℃. Results show that oxidation kinetics accord preferably with parabolic law at 800, 900 and 1100℃, but not at 1000℃. θ-AI203 was observed at 800-1100℃. It is found that Pd plays an important role in accelerating the diffusion of Ti from the substrate to the coating surface in the aluminide coating.

Oxidation behavior of the Fe-36Al-0.09C-0.09B-0.04Zr alloy at 1250℃

To explore and study the Fe-A1 system alloy presenting exceptional oxidation resistance at high temperature, the Fe-36Al-0.09C-0.09B-0.04Zr alloy was designed and developed. The microstructure and hardness of the backing at 1250℃were analyzed and measured. Thermodynamics and kinetics of the oxidation behavior were also analyzed by X-ray diffraction, scanning electron micros- copy, and energy-dispersive X-ray spectroscopy techniques. The results show that the microstructttre of the Fe-36Al-0.09C-0.09B-0.04Zr alloy is FeAl phase at ambient temperature and is stable at 1250℃. It displays the excellent property of oxidation resistance because the oxide film has only the Al2O3 layer, and its oxidation kinetics curve obeys the parabolic law at 1250℃. The oxidation mechanism at 1250℃ is presumed that in the early oxidation period, the alloy oxidizes to form a large number of Al2O3 and a little Fe2O3, then, the enrichment of Al caused by Fe oxidization combines with O to form Al2O3.

Comparative Study on Oxidation Behavior of Fe-5wt% Cr Alloy in Various Mixed Atmospheres at 900-1000℃

The high-temperature oxidation behavior of Fe-5 wt% Cr alloys was investigated in both N_2+5 vol% H_2 O and N2+21 vol% O_2+5 vol% H_2 O atmospheres at 900-1000 ℃ for 120 min by the thermogravimetric analysis(TGA). The oxidation kinetics, phase composition and cross-sectional microstructure of the oxide scale were contrastively analyzed in both environments. Also, the phase composition of oxide scale was measured by X-ray diffraction(XRD). The cross-sectional microstructure and the interface elements distribution were studied by electron probe microanalysis(EPMA). The experimental results demonstrated that the growth rate and the mass gain of the oxide scale in the N_2+5 vol% H_2 O atmosphere were both significantly lower than the growth rate and the mass gain in the N_2+21 vol% O_2+5 vol% H_2 O atmosphere. The apparent layer structure of the oxide scale could be observed in an oxygen-enriched environment and did not appear in a pure water vapor without oxygen. In addition, the inner oxide layer growth mechanisms and the outward diffusion of the metal cations were introduced in the atmosphere of N_2+5 vol% H_2 O. Consequently, the effects of temperature and humid atmosphere on the Fe-Cr spinal scale evolution were also discussed.