High-precision stress determination in photoelasticity

Stress separation is usually achieved by solving differential equations of equilibrium after parameter determination from isochromatics and isoclinics.The numerical error resulting from the stress determination is a main concern as it is always a function of parameters in discretization.To improve the accuracy of stress calculation,a novel meshless barycentric rational interpolation collocation method(BRICM)is proposed.The derivatives of the shear stress on the calculation path are determined by using the differential matrix which converts the differential form of the equations of equilibrium into a series of algebraic equations.The advantage of the proposed method is that the auxiliary lines,grids,and error accumulation which are commonly used in traditional shear difference methods(SDMs)are not required.Simulation and experimental results indicate that the proposed meshless method is able to provide high computational accuracy in the full-field stress determination.

Comparative study of various internal fixation methods for treating patellar fractures by three-dimensional photoelasticity

Objective: To compare the biomechanical basis of 3 different internal fixation methods: nitinol patellar concentrator (NT-PC), tension band and wire circle in treating patellar fractures. Methods: The epoxy resin three dimensional photoelasticity patellar models were made by precise moulding, and were fixated by nitinol patellar concentrator (NT-PC), tension band and wire circle respectively. The patellar models with frozen stress stripes were put into the polarized light field and the stress distributions were compared. As for the model fixated by NT-PC, by dividing layer, photographing and tracing, we used the iterative method to calculate the stress value of every internal node of the epoxy resin patellar model, and the character of stress was analyzed. Results: An overall stress field was yielded when the patellar model was fixated by NT-PC, and the stripes were more than that of tension band model and wire circle model, which have only few stress stripes in the fixated layers. Further analysis indicated that there were continuous fixated stresses in the facies articularis and distal pole of patella, and the character of stresses produced by NT-PC were mainly in longitudinal direction, then in transverse direction. The shearing stresses were small. Conclusion: The initiative and continuous memorial stress of NT-PC and its overall stress distribution character are the essence of NT-PC distinguished with tension band and wire circle in treating patellar fractures. The stress character produced by NT-PC is good for the stability of fracture site and prompts fracture healing.

Three-dimensional photoelasticity analysis of Nitinol Patellar Concentrator for treating patellar fractures

Objective: To analyze the biomechanical elements of Nitinol Patellar Concentrator (NT-PC) in heating commi nuted patellar fractures. Methods: The epoxy resin three dimensional photoelasticity pobal model was loaded with Nitinol Patellar Connector and frozen. After dividing layer, photographing and tracing, iterative method was used to calculate the stress value of every tuteed node. Rasults: Stress values of 1 262 nodes scattered in 12 layers were obtained The stress distribution indicated that an overall stress field was yield when the NT-PC fixated the patellar model, and there existed fixative stress in the facies articularis and distal pole of the patellar model. Conclusion: The NT-PC has evident therapeutic effect for the comminuted patellar fractures. The existing stress is helpful in maintaining anatomical reduction and enhancing fracture healing.

THE VARIATIONAL PRINCIPLES OF COUPLED SYSTEMS IN PHOTOELASTICITY

This paper presents an energy principle, zero different principle of coupledsystems in photoelasticity, from which the potential energy, the complementary energy,generalized potential energy and generalized complementary energy variationalprinciples of the coupled systems in photoelasticity are derived What is called the coupled systems means that two deformational bodies, forwhich figures, sizes,loads and boundary conditions are the same and they are all inactual states but they are made of different materials.Prototype body and model body in photoelasticity are essentially the coupledsystems, therefore the above principles become the theoretical basis of defining theinflunce of Poissons ratio v on accuracy of the frozen-stress method.

SEPARATION OF PRINCIPAL STRESSES IN DYNAMIC PHOTOELASTICITY

A new and effective method used to separate the transient principal stresses for dynamic photoelasticity is proposed. This is a hybrid method combining the optical method of dynamic caustics and the boundary element numerical method. Firstly, a modified Cranz-Schardin spark camera is used to record simultaneously the isochromatic fringe patterns of photoelasticity and the shadow spot patterns in the dynamic process. By means of the isochromatic fringe patterns, the difference between transient principal stresses in the whole domain and the principal stresses along the free boundary can be solved. In addition, the method of caustics is a very powerful technique for measuring the concentrative load. Then, the sum of the principal stresses is calculated by the boundary integral equation obtained from the Laplace integral transform of the wave equation. So, the transient principal stresses can be determined from the experimental and numerical results. As an example, the transient principal stresses in a polycarbonate disk under an impact load are resolved.

Determination of the full-field stress and displacement using photoelasticity and sampling moirémethod in a 3D-printed model

The quantitative characterization of the full-field stress and displacement is significant for analyzing the failure and instability of engineering materials.Various optical measurement techniques such as photoelasticity,moiréand digital image correlation methods have been developed to achieve this goal.However,these methods are difficult to incorporate to determine the stress and displacement fields simultaneously because the tested models must contain particles and grating for displacement measurement;however,these elements will disturb the light passing through the tested models using photoelasticity.In this study,by combining photoelasticity and the sampling moirémethod,we developed a method to determine the stress and displacement fields simultaneously in a three-dimensional(3D)-printed photoelastic model with orthogonal grating.Then,the full-field stress was determined by analyzing 10 photoelastic patterns,and the displacement fields were calculated using the sampling moirémethod.The results indicate that the developed method can simultaneously determine the stress and displacement fields.

COUPLED VARIATIONAL PRINCIPLES AND GENERALIZED COUPLED VARIATIONAL PRINCIPLES IN PHOTOELASTICITY

In this paper, by applying Lagrange, multiplier method and high order Lagrange multiplier method [1], we systematically derive coupled potential energy principle.coupled complementary energy principle,and generalized coupled potential energy principles and generalized coupled complementary energy principles with two and three kinds of variables in photoelasticity.

Advancing multi-wavelength photoelasticity through single-exposure detection

In this paper,we present a method to expedite multi-wavelength photoelasticity for efficient stress analysis.By modulating two slightly different-wavelength illumination beams and simultaneously capturing dark-field and bright-field images,our approach acquires four essential polarized images.Spatial filtering of Fourier transforms streamlines inner stress computation,enabling multi-wavelength photoelasticity with a single detector exposure.Theoretical foundations are outlined,and proof-of-principle experiments validate the feasibility with a measurement error below 6.4%.The high measurement speed,determined by the detector’s frame rate,facilitates dynamic sample measurements at video frequency,offering promising advancements in material stress analysis.

Residual stress measurement for injection molded components

Residual stress induced during manufacturing of injection molded components such as polymethyl methacrylate （PMMA） affects the mechanical and optical properties of these components. These residual stresses can be visualized and quantified by measuring their birefringence. In this paper, a low birefringence polariscope （LBP） is used to measure the whole-field residual stress distribution of these injection molded specimens. Detailed analytical and experimental study is conducted to quantify the residual stress measurement in these materials. A commercial birefringence measurement system was used to validate the results obtained to our measurement system. This study can help in material diagnosis for quality and manufacturing purpose and be useful for understanding of residual stress in imaging or other anolications.

Hybrid Method to Analyze Contact Stress Distribution on Dry Friction Interfaces

A hybrid method is established by combining photoelastic experiment and finite element analysis.The method is used to evaluate contact stress distribution on dry friction interfaces,such as the contact interfaces between shrouds of fan blades and turbine blades.The photoelastic stress frozen experiment method is used to decide the displacement boundary conditions of numerical calculation.Higher accuracy and efficiency of solving problems are improved by the method.Technical difficulty and high cost of experiment are also avoided by the method.Good agreement of the stress distribution by using the hybrid method and experiment is obtained.

EXPERIMENTAL STUDY ON CRACK CURVING PROPAGATION IN BENDING BEAMS UNDER IMPULSIVE LOAD

Dynamic fracture behaviour of crack curving in bent beams has been investigated. In order to understand the propagation mechanism of such cracks under impact, an experimental method is used that combines dynamic photoelasticity with dynamic caustics to study the interaction of the flexural waves and the crack. From the state change of the transient stresses in polymer specimen, the curving fracture in the impulsively loaded beams is analyzed. The dynamic responses of crack tips are evaluated by the stress intensity factors for the cracks running in varying curvature paths under bending stress wave.

UTILIZING PHASE RETARD INTEGRATION METHOD OF FLOW BIREFRINGENCE TO ANALYSE THE FLOW WITH SYMMETRIC PLANE

The formulas which are suitable to birefringent medium with symmetric plane are derived by means of phase retard integration.We have adopted this concept to the axisymmetric problems and deduced some useful formulas for these cases.As a practical application,the strain rate analysis of flow in a diverging or a converging vessel is illustrated at the end of this paper.

The Mathematical Foundations of Elasticity and Electromagnetism Revisited

The first purpose of this striking but difficult paper is to revisit the mathematical foundations of Elasticity (EL) and Electromagnetism (EM) by comparing the structure of these two theories and examining with details their known couplings, in particular piezoelectricity and photoelasticity. Despite the strange Helmholtz and Mach-Lippmann analogies existing between them, no classical technique may provide a common setting. However, unexpected arguments discovered independently by the brothers E. and F. Cosserat in 1909 for EL and by H. Weyl in 1918 for EM are leading to construct a new differential sequence called Spencer sequence in the framework of the formal theory of Lie pseudo groups and to introduce it for the conformal group of space-time with 15 parameters. Then, all the previous explicit couplings can be deduced abstractly and one must just go to a laboratory in order to know about the coupling constants on which they are depending, like in the Hooke or Minkowski constitutive relations existing respectively and separately in EL or EM. We finally provide a new combined experimental and theoretical proof of the fact that any 1-form with value in the second order jets (elations) of the conformal group of space-time can be uniquely decomposed into the direct sum of the Ricci tensor and the electromagnetic field. This result questions the mathematical foundations of both General Relativity (GR) and Gauge Theory (GT). In particular, the Einstein operator (6 terms) must be thus replaced by the adjoint of the Ricci operator (4 terms only) in the study of gravitational waves.

Stress Concentrations for Slotted Plates in Bi-Axial Stress

The photo-elastic method has been employed to determine stress concentration factor (SCF) for square plates containing holes and inclined slots when the plate edges are subjected to in-plane tension combined with compression. Analyses given of the isochromatic fringe pattern surrounding the hole provides the SCF conveniently. The model material is calibrated from the known solution to the stress raiser arising from a small circular hole in a plate placed under biaxial tension-compression. These results also compare well with a plane stress FE analysis. Consequently, photo-elasticity has enabled SCF’s to be determined experimentally for a biaxial stress ratio, nominally equal to –4, in plates containing a long, thin slot arranged to be in alignment with each stress axis. The two, principal stresses lying along axes of symmetry in the region surrounding the notch are separated within each isochromatic fringe by the Kuske method [1]. FE provides a comparable full-field view in which contours of maximum shear stress may be identified with the isochromatic fringe pattern directly. The principal stress distributions referred to the plate axes show their maximum concentrations at the notch boundary. Here up to a fourfold magnification occurs in the greater of the two nominal stresses under loads applied to the plate edges. Thus, it is of importance to establish the manner in which the tangential stress is distributed around the slot boundary. Conveniently, it is shown how this distribution is also revealed from an isochro-matic fringe pattern, within which lie the points of maximum tension and maximum compression.

DDGS HIGH SPEED CAMERA WITH SOME APPLICATIONS

DDGS high speed camera is an improved version of the multispark system. In this system the time delay and the frame interval can be set arbitrarily from 5 mu s to 10000 mu s, and the intervals may be equal or not. The modified spark gaps can provide point flashes that are small enough in size and strong enough in light for both dynamic caustics and dynamic photo-elasticity. In addition, this system can be changed easily to observe the Bow by schlieren method, Thus, this optical system is suitable to investigate many dynamic problems in the fields of solid and fluid mechanics.

EXPERIMENTAL STUDIES ON DYNAMIC PROPAGATION OF CRACKS UNDER BIAXIAL COMPRESSION

This paper deals with the initiation and non-coplaner propagation of cracks under biaxial compression. The running process of the propagating cracks is successfully recorded with the method of dynamic photoelasticity. A series of important fracture parameters such as cracks propagating velocity, critical opening loading and initial angle of cracks growth under biaxial compression is calculated. Results show that the stress field in front of the non-closed crack tip under biaxial compression is a mixed-mode singular field, the dynamic propagation of the new tensile cracks is just stable and shows distinct stages, but the unstable crack appears under high loads and results in the rupture of the matrix.

Experimental Strain Investigation of Bolt Torque Effect in Mechanically Fastened Joints

In this study, a different issue of mechanical engineering interests is determined for threaded fastened joints. A series of photoelastic experiments were performed to determine the maximum strains for the holes in a tensile flat plate subjected to bolt-nut loads. Pertinent strain distributions were examined to determine the roll of the torques on the bolts in mini mizing the strain;hence stress concentration. The experimental determination of maximum strains is needed as a way to validate future theoretical and numerical results, and provide a valuable aid to their application. The emphasis of this paper is on deformation. The results indicate that strains can decrease significantly with the increase of the bolt's pre-load.

Crack-Tip Stress Analysis at a Bi-Material Interface by Photoelastic, Isopachic and FEA

The paper investigates the stress state at the bi-material interface crack-tip by the Photoelastic and Isopachic methods and the Finite Element Analysis (FEA). The principal stresses at the bi-material interface crack-tip are theoretically determined using the combination photoelastic and isopachic fringes. The size and the shape of crack-tip isochro-matic and isopachic fringes, at a bi-material interface under static load, are studied. When the crack-tip, which is perpendicular to interface, is placed at the interface of the bi-material, the isochromatic and the isopachic fringes depend on the properties of the two materials. Thus, the isochromatic and the isopachic fringes are divided into two branches, which present a jump of values at the interface. The size of the two branches mainly depends on the elastic modulus and the Poisson’s ratio of the two materials. From the combination of the isochromatic and the isopachic fringes, the principal stresses σ1 and σ2 can be estimated and the contour curves around the crack-tip can be plotted. For the FEA analysis, the program ANSYS 11.0 was used. The bi-material cracked plates were made from Lexan (BCBA) and Plexiglas (PMMA).

Propagation Properties of Backward Lamb Waves in Plate Investigated by Dynamic Photoelastic Technique

The dynamic photoelastic technique is employed to visualize and quantify the propagation properties of backward Lamb waves in a plate. Higher energy leakage of second-order symmetric backward wave mode S2b in contrast to third-order anti-symmetric backward mode A3b is shown by the dispersion curve of a plate immersed in water, and then verified by experiments. To avoid the considerable high leakage, the plate is placed in air, both group and phase velocities of modes S2b and A3b in the glass plate are experimentally measured. In comparison with the theoretical values, less than 5% errors are found in experiments.

Analysis of the Stress Distribution Pattern of Anatomic and Non-Anatomic Tooth Forms on Maxillary and Mandibular Edentulous Ridges—A Photoelastic Study

Aim: To compare the type of stress distribution pattern occurring with anatomic and non-anatomic tooth forms beneath a complete denture in both maxillary and mandibular arch. Methodology: A photoelastic model of the edentulous maxillary and mandibular ridge was prepared meticulously to simulate the human mandible and maxilla. Two sets of acrylic teeth with anatomic and non-anatomic occlusal forms were used to fabricate upper and lower dentures. A vertical static load of 100 N was applied through the mandibular model to the maxillary model. After load application on the dentures the photoelastic model as well as the upper and lower complete dentures were sectioned in the midline. The sectioned photoelastic model was viewed through a polariscope to observe the fringe pattern indicating varying amounts of stress distribution. In this study, a two-dimensional photoelastic stress analysis technique was utilized. Results: Force per unit area was observed more in anatomic teeth than the non-anatomic counterpart. Hence anatomic tooth forms may increase the possibility of bone resorption rate over a period of time. However, in non-anatomic lower teeth, a decrease in value was observed from posterior to anterior region. Conclusion: Stress of greater magnitude was observed with cuspal teeth whereas non-anatomic (0°) showed slightly less magnitude of stress. Depending upon the clinical situation the clinician needs to choose the type of occlusal tooth forms for edentulous patients.