Rare earth permanent magnets Sm_2(Co, Fe, Cu, Zr)_17 for high temperature applications

Sintered Sm（Coba1FexCu0.1Zr0.03）7.5 （x=0.09-0.21） permanent magnets with higher Fe content were found to have higher remanence Br and maximum energy product （BH）max at room temperature. Br and （BH）max reached maximum of 0.96 T and 176.7 kJ/m^3, respectively at room temperature when the Fe content x reached 0.21. However, the intrinsic coercivity Hci at room temperature increased gradually when the Fe content x increased from 0.09 to 0.15, but when x further increased to 0.21, Hcidecreased. Hci attained its peak value of 2276.6 kA/m with Fe content x=0.15 at room temperature. For magnets with x=0.15, Br, （BH）max and Hc1 reached 0.67 T, 81.2 kJ/m^3 and 509.4 kA/m at 500 ℃, respectively, showing good high temperature stability, which could be used in high temperature applications.

Research and Develop ment of Rare Earth Per manent Magnets in China

The research and development of RE magnets in China were briefly reviewed. The research achievements of RE magnets reach international level. The intermetallic nitrides with ThMn12-type structure of RFe series which possess Chinese proprietary were prepared. The output of RE magnets has ranked second in the world. The production of RE magnets will be steadily expanding with the expiration of NdFeB patent in 2003. Some related data were also presented.

Study on Laser Drilling in Rare Earth Magnets

A Nd/YAG pulse laser is used to drill Sm Co and Nd Fe B permanent magnetic rotor The experimental studies and analysis on the morphology and the phase composition of the drilled rotor are described In the centre of the drilled rotor, there is a hole whose diameter is roughly equal to the girdle size of the Gauss laser beam The hole wall is composed of rapidly fused amorphous matter, whose morphology and composition are obviously different from that before hole drilling The grain in heat affected zone has been fined, but the composition has not changed The experimental results show that the reasonable selection of laser parameters according to physical properties of the materials is necessary in order to improve product quality and production efficiency They also show that the lower laser power, the narrower pulse and the mulitiple drilling are advantageous to the processing for hard brittle materials like rare earth magnets

Development of Strip Casting Technology in Rare Earth Permanent Magnet Alloys and Hydrogen Storage Alloys in China

The SC technique is now being applied widely in material preparation, especially in rare earth functional materials in virtue of its advanced process and high performance product. The applications of SC technique in rare earth permanent magnet alloys and hydrogen storage alloys were analyzed integrative, on the basis of summary of SC technique development in this paper. The paper mainly includes development history of SC technology, effect of SC technology on alloy microstructure, application of SC technology in RE storage hydrogen alloy and sintered Nd-Fe-B alloy, development of SC equipment and SC product industry. At the same time, the paper points out the existing problem of SC products.

An Empirical Study of CAPM’s Applicability to Rare Earth Permanent Magnet Material Stocks

China has the world’s largest reserves of rare earth elements.Rare earth permanent magnet material has always been one of the popular industries in the investment market.CAPM is the basic asset-pricing model in financial economics.There are a number of studies conducted to examine the applicability of CAPM to stock markets in different industries and to investigate the modification method to improve the model’s prediction accuracy.In this study,seven leading enterprises in China’s rare earth permanent magnet material industry listed on the A-share market were selected as the research subjects.Based on CAPM,regression analysis was conducted on the monthly data from March 2016 to February 2022.The results demonstrated that using the β coefficient to explain the risk of China’s rare earth permanent magnet industry is ineffective.The ultimate benefit was less affected by market indexes but mainly by non-systematic risks.CAPM has low applicability to China’s rare earth permanent magnet material industry and requires further improvement.Nevertheless,CAPM still has some guiding significance in making enterprise comparisons and investment decisions.

Application of high-temperature permanent magnets Sm(Co, Fe, Cu, Zr)_Z in PPM focusing system

Rare earth permanent magnets Sm（Co, Fe, Cu, Zr）z with outstanding performance and high-temperature thermal stability were fabricated. Optimized by Fe content and process, Sm（Co0.72Fe0.15Cu0.1Zr0.03）7.5 magnet with B1〉0.75 T and Hci〉1300 kA/m at 300 ℃ can be obtained. According to the performance data of Sm（Co0.72Fe0.15Cu0.1Zr0.03）7.5, the magnetic field along central axis Bz in periodic permanent magnet （PPM） focusing system was simulated using electromagnetic field analysis software Maxwell 2D/3D. The Bz exhibited typical cosine curve along central axis, and the peak value of Bz was high enough to meet the demand of PPM focusing system at room temperature even at 200±20 ℃. Additionally, a kind of simple cooling structure for PPM focusing system was designed by setting cooling pipe between polepieces. Simulated results showed that smooth cosine curve of Bz was successfully achieved with good control of the thickness of cooling pipe.

EFFECT OF Nb ADDITION ON MICROSTRUCTURE OF(Nd,Dy)-(Fe,Co)-B MAGNETS

An addition of Nb up to 2 at.-% into(Nd,Dy)-(Fe,Co)-B alloy causes the formation of dendrite Fe_2Nb and the precipitates in hard magnetic grains.Both increases with increasing Nb content.During sintering,part of Fe_2Nb dissolves within the 2:14:1 grains, and the Fe_2Nb along grain boundaries hinders the growth of 2:14:1 grains.During an- nealing,the dissolved Nb in(?)-phase precipitates out,and this nearby the grain boundary diffuses into Nd-rich phase to form new granular Fe_2Nb and to increase the Nb content in Nd-rich phase,this results in a precipitate-free zone in the(?)-grain near Nd-rich phase.

Preparation of Sm_2Fe_(17)Alloys in Ca-Sm_2O_3-Fe System

Thermodynamics and kinetics for the preparation of Sm2Fe17 alloys by reduction-diffusion （R-D） method in CaSm2O3-Fe System were investigated. With increasing reaction temperature, it is found that the reaction rate of R-D and the amount of Sm in the Sm2Fe17 alloy increase, and the increased amount at lower temperature is higher than that at higher temperature. Moreover, results from contracting core modal show that the peritectic reaction between Sm and Fe is a ratedetermined step in the whole R-D process. The apparent activation energy and the pre-exponential factor for this reaction are 73.74 kJ· mol^ -1 and 7.79 × 10^- 3 respectively.

Effect of annealing process on magnetic properties of Sm(Co_(0.6)Fe_(0.27)Cu_(0.1)Zr_(0.03))_(7.5) ribbons

Sm（Co0.6Fe0.27Cu0.1Zr0.03）7.5 ribbons were prepared by melt-spun method.The results showed that the remnant magnetization Mr and intrinsic coercivity Hci had a rapid increase when the heating rate increased from 5 to 10 °C/min.But the increase of Mr and Hci were observed to be very little when the heating rate was further increased to 20 °C/min.10 °C/min was the critical heating rate for obtaining high magnetic properties.The maximum values of Mr and Hci reached 0.70 T and 780.1 kA/m when the annealing temperature and annealing time were optimized to be 800 °C and 1 h, respectively.Proper second-step heat treatment could suppress the decrease of Hci when the cooling rate increased from 0.7 to 5 °C/min, which could reduce the cooling time effectively.

Magnetic properties of SmCo-based permanent magnetic films during 25 to 300 ℃

Magnetic properties of the SmCo-based permanent magnetic films prepared on hot substrate with Mo and Cr underlayer without subsequent annealing process were investigated by vibrating sample magnetometer （VSM）, X-ray diffraction （XRD）, and en- ergy dispersive X-ray spectroscopy （EDS）. The results showed that the film thickness of the SmCo-based films presented complex effect on the intrinsic coercivity Hci. Optimal Hc~ for the films with Mo underlayer, Cr underlayer, and without underlayer was ob- served with different film thicknesses. Furthermore, the monotonous temperature dependence of Hci was found to be strongly corre- lated with the magnetic parameters for the 3.0 μm thick SmCo7 films with Mo underlayer. From 25 to 300 ℃, the Hci decreased from 281.6 to 211.2 kA/m with a temperature coefficient of-0.091%/℃, exhibiting good temperature stability.

Temperature stability of magnetic field for periodic permanent-magnet focusing system

In this study, finite element analysis based on an Ansoft Maxwell software was used to reveal the temperature stability of a magnet ring and the equivalent structural periodic permanent-magnet（PPM） focusing system. It is found that with the temperature increasing, the decrease rate of magnetic induction peak（Bz）maxof single magnet ring is greater than that of remanence Brof magnet in the range from room temperature to 200 °C, however,the PPM focusing system do have the same temperature characteristics of permanent-magnet materials. It indicates that the magnetic temperature properties of the PPM system can be effectively controlled by adjusting the temperature properties of the magnets. Moreover, the higher permeability of the magnets indicates the less Hcb, giving rise to lower magnetic induction peak （Bz）′max： Finally, it should be noted that the magnetic orientation deviation angle θ（／15°） of permanent magnets has little effect on the focusing magnetic field of the PPM system at different temperatures and the temperature stability. The obtained results are beneficial to the design and selection of permanent magnets for PPM focusing system.

Particle size dependent sinterability and magnetic properties of recycled HDDR Nd-Fe-B powders consolidated with spark plasma sintering

The dependence of the magnetic properties on the particle size of recycled HDDR Nd-Fe-B powders was investigated,with the aim to assess the reprocessing potential of the end-of-life scrap magnets via spark plasma sintering(SPS).The as received recycled HDDR powder has coercivity(Hci)=830 kA/m and particles in the range from 30 to 700 μm(average 220 μm).After burr milling,the average particle size is reduced to 120 μm and subsequently the Hci of fine(milled) powder was 595 kA/m.Spark plasma sintering was exploited to consolidate the nanograined HDDR powders and limit the abnormal grain coarsening.The optimal SPS-ing of coarse HDDR powder at 750℃for 1 min produces fully dense magnets with Hci=950±100 kA/m which further increases to 1200 kA/m via thermal treatment at 750℃for 15 min.The burr milled fine HDDR powder under similar SPS conditions and after thermal treatment results in Hci=940 kA/m.The fine powder is further sieved down from 630 to less than 50 μm mesh size,to evaluate the possible reduction in Hci in relation to the particle size.The gain in oxygen content doubles for <50 μm sized particles as compared with coarser fractions(>200 μm).The XRD analysis for fractionated powder indicates an increase in Nd2O3 phase peaks in the finer(<100 μm)fractions.Similarly,the Hci reduces from 820 kA/m in the coarse particles(>200 μm) to 460 kA/m in the fine sized particles(<100μm).SPS was done on each HDDR powder fraction under the optimal conditions to measure the variation in Hci and density.The Hci of SPS-ed coarse fraction(>200 μm) is higher than 930 kA/m and it falls abruptly to just 70 kA/m for the fine sized particles(<100 μm).The thermal treatment further improves the Hci to>1000 kA/m only up to 100 μm sized fractions with>90% sintered density.The full densification(>99%) is observed only in the coarse fractions.The loss of coercivity and lack of sinterability in the fine sized particles(<100 μm) are attributed to a very high oxygen content.This implies that during recycling,if good magnetic properties are to be maintained or even increase the HDDR powder particles can be sized down only up to≥100 μm.

Tremendous enhancement of magnetic performance for Sm(CoFeCuZr)z magnet based on multiscale copper redistribution

Microstructure and magnetic properties were studied for the commercial Sm(Co FeCuZr)_(z) magnets before and after post annealing treatment.The results show that the phases composition and orientation of the magnet do not change after post annealing treatment,but the substantial redistribution of Cu element within multiscale(the microscale crystal grain and the nanoscale cellular structure) is observed simultaneously.In detail,along with the Cu redistribution,the thickness of the Cu-rich Sm(Co,Cu)_(5) cell boundary becomes thinner,and the Cu concentration in the boundary increases sharply.The pinning field of domain walls and corresponding coercivity increase remarkably with slight remanence and maximum energy product loss,and the overall magnetic performance of(BH)_(max)(MGOe)+H_(Cj)(kOe)increases by 54.3% as a result.Moreover,the thermal stability of the magnet improves as well.On the other hand,Cu-lean phenomenon was observed along the grain boundary region,triggering to magnetic domain reversal process and slightly undermining the squareness of the demagnetization curve of the magnet.

Anisotropic NdFeB/SmCoCuFeZr composite bonded magnet prepared by warm compaction process

Anisotropic NdFeB/SmCoCuFeZr composite bonded magnets were prepared by warm compaction process. The effects of adding SmCoCuFeZr magnetic powder on the properties of anisotropic bonded NdFeB magnet were investigated in this work. The results show that, both magnetic properties and temperature stability of the bonded magnet can be improved by adding fine SmCoCuFeZr magnetic powder. In the present study, the optimal content of SmCoCuFeZr magnetic powder was about 20 wt.%, in this case, the Br, Hcj, and（BH）maxof the NdFeB/SmCoCuFeZr composite magnet achieved 0.943 T, 1250 kA/m, and168 kJ/m^3, respectively.

Particle interaction during magnetization reversal process of anisotropic Sm_2Fe_(17)N_x powders

The particle interaction during magnetization reversal process is important for the applications and magnetic properties improvement of Sm2Fe17Nx powders. In this paper, an anisotropic Sm2Fe17Nx powder free of α- Fe was prepared by ball milling. The magnetically soft Sm2Fe17 powders with different particle sizes were added into the α-Fe-free SmaFe17Nx powder as easy nucleation sites, and the effects of these magnetically soft phases on the magnetization reversal process were investigated quantitatively. It is found that the squareness of Sm2Fe17Nx powder decreases obviously with the increasing number of Sm2Fe17 particle and the demagnetization curves can be divided into two stages. The magnetization reversal process suggests that the addition of magnetically soft powder should only reduce the coercivity of a specific part of Sm2Fe17Nx particles and the reversed domain walls cannot move easily across neighboring Sm2Fe17Nx particles. Based on the observed magnetization reversal process, the mechanical properties of magnetically soft phase should be considered in the preparation of anisotropic Sm2Fe17Nx powders.

Effect of film thickness on magnetic properties of Cr/SmCo/Cr films

Cr/SmCo/Cr films with different SmCo thickness were deposited on glass substrates by magnetron sputtering,followed by an annealing process at 550 °C for 20 min.Experimental results showed that the SmCo film of 30 nm exhibited two-phase behavior in the demagnetization process,the obvious kink was observed near zero.For the SmCo film of 50 nm,the kink was invisible,and a single phase like behavior was obtained in the demagnetization process.The reversal behavior became consistent in the thicker films.Moreover,the coercivity reduced and the saturated magnetization increased obviously with the increasing thickness.X-ray diffraction results indicated that the average grain size of SmCo 5 in the thicker films were almost 30 nm,but the quantity of SmCo 5 grains increased with the increasing thickness,which enhanced the intergrain exchange coupling（IEC） of the SmCo 5 hard phases.The increase of IEC improved the magnetic properties of SmCo films with increasing thickness.

Coercivity Enhancement of the Sintered Nd-Fe-B Magnet with Intergranular Multi-Addition

In order to improve the coercivity of the sintered Nd-Fe-B magnet,a Nd13.5Fe79.75B6.75magnet with intergranular multi-addition of 2%Dy H3,2%Nd H3and 1%Nd2O3is prepared and its magnetic property and microstructure are analyzed.The results show that the coercivity of the magnet with multi-addition is as high as 1 300 k A/m,while that of the magnets with Dy H3and Nd2O3are 520 k A/m and 850 k A/m,respectively.Scanning electron microscope（SEM）shows that the grain boundaries in the magnet with multi-addition are smoother and the grain size is smaller than that in the magnet without the addition.Compared with addition of Dy H3or Nd2O3,the multi-addition can more effectively enhance coercivity of the magnet.Intergranular adding process with multi-addition can both increase the anisotropy field and optimize the grain-boundary microstructure of the magnet.As a result,the coercivity of the magnet is significantly increased.