Electric-controlled pressure relief valve for enhanced safety in liquid-cooled lithium-ion battery packs

The liquid-cooled battery energy sto rage system(LCBESS) has gained significant attention due to its superior thermal management capacity.However,liquid-cooled battery pack(LCBP) usually has a high sealing level above IP65,which can trap flammable and explosive gases from battery thermal runaway and cause explosions.This poses serious safety risks and challenges for LCBESS.In this study,we tested overcharged battery inside a commercial LCBP and found that the conventionally mechanical pressure relief valve(PRV) on the LCBP had a delayed response and low-pressure relief efficiency.A realistic 20-foot model of an energy storage cabin was constructed using the Flacs finite element simulation software.Comparative studies were conducted to evaluate the pressure relief efficiency and the influence on neighboring battery packs in case of internal explosions,considering different sizes and installation positions of the PRV.Here,a newly developed electric-controlled PRV integrated with battery fault detection is introduced,capable of starting within 50 ms of the battery safety valve opening.Furthermore,the PRV was integrated with the battery management system and changed the battery charging and discharging strategy after the PRV was opened.Experimental tests confirmed the efficacy of this method in preventing explosions.This paper addresses the safety concerns associated with LCBPs and proposes an effective solution for explosion relief.

Effect of Dynamic Pressure Feedback Orifice on Stability of Cartridge-Type Hydraulic Pilot-Operated Relief Valve

Current research on pilot-operated relief valve stability is primarily conducted from the perspective of system dynamics or stability criteria,and most of the existing conclusions focus on the spool shape,damping hole size,and pulsation frequency of the pump.However,the essential factors pertaining to the unstable vibration of relief valves remain ambiguous.In this study,the dynamic behavior of a pilot-operated relief valve is investigated using the frequency-domain method.The result suggests that the dynamic pressure feedback orifice is vital to the dynamic characteristics of the valve.A large orifice has a low flow resistance.In this case,the fluid in the main spring chamber flows freely,which is not conducive to the stability of the relief valve.However,a small orifice may create significant flow resistance,thus restricting fluid flow.In this case,the oil inside the main valve spring chamber is equivalent to a high-stiffness liquid spring.The main mass-spring vibration system has a natural frequency that differs significantly from the operating frequency of the relief valve,which is conducive to the stability of the relief valve.Good agreement is obtained between the theoretical analysis and experiments.The results indicate that designing a dynamic pressure feedback orifice of an appropriate size is beneficial to improving the stability of hydraulic pilot-operated relief valves.In addition,the dynamic pressure feedback orifice reduces the response speed of the relief valve.This study comprehensively considers the stability,rapidity,and immunity of relief valves and expands current investigations into the dynamic characteristics of relief valves from the perspective of classical control theory,thus revealing the importance of different parameters.

SUPPRESSION OF A CAVITATION NEAR THE ORIFICE OF A RELIEF VALVE

The aim of this study is to suppress a cavitation near the orifice of arelief valve by changing the shape of a poppet. An experimental flow visualization technique and anumerical cavitating flow simulation, using a RNG kappa-epsilon turbulence model and a cavitationmodel, are employed to achieve the purpose. In the flow visualization, the cavitation phenomenonnear the orifice of a relief valve is observed using a transparent test valve body model and acamera. On the other hand, a three dimensional cavitating flow simulation is conducted to predictthe cavitation near the orifice of a relief valve. Six types of poppets are designed by changing theshape of a traditional poppet shape, which is expected to influence the cavitating flow in anorifice. In addition, the cavitation noise of a relief valve is measured and the noise spectrum isanalyzed. In conclusion, the cavitation intensity and the cavitation noise are reduced for anoptimal poppet geometry obtained in the present study.

DESIGN THEORY FOR G-π BRIDGE RELIEF VALVE WITH ZERO OVERRIDE

A new construction of the relief valve is presented with pilot G-pi bridghydraulic resistances network. The design theory of G-pi bridge relief valve is studied and theformulas for designing the relief valve with zero static pressure override are obtained. The staticperformances of the relief valve are experimentally investigated. The theoretical and experimentalresults show that the static pressure override of the developed relief valve can be zero, i.e. whenthe overflow increases the control pressure is kept constant.

The optimum design of the pressure control spring of the relief valve based on neural networks

Based on the traditional optimization methods about the pressure control spring of the relief valve and combined with the advantages of neural network, this paper put forward the optimization method with many parameters and a lot of constraints based on neural network. The object function of optimization is transformed into the energy function of the neural network and the mathematical model of neural network optimization about the pressure control spring of the relief valve is set up in this method which also puts for ward its own algorithm. An example of application shows that network convergence gets stable state of minimization object function E, and object function converges to the utmost minimum point with steady function, then best solution is gained, which makes the design plan better. The algorithm of solution for the problem is effective about the optimum design of the pressure control spring and improves the performance target.

Modelling and analysis for a pilot relief valve using CFD method and deformation theory of thin plates

The current work is concerned with modelling and analysis for a pilot relief valve, thus successfully bringing a systematic method for designing and analyzing similar valves. The essence of the work is to solve two important problems, one for positions of the pilot valve influenced by flow force and the other is for the opening of the relief valve governed by a thin annular plate. The computational fluid dynamics(CFD) method is used to present the flow force. Using a series of experiments, the flow rate versus pressure drop shows the rationality of the CFD results. In order to obtain the opening of relief valve with higher accuracy, the large deflection theory of thin plates is adopted. An equivalent method for replacing the concentrated force is innovatively proposed so that all of the loads of the plates can be given by a unified expression, which reduces the number of the governing equations and intermediate boundary conditions. For presenting a very simple and reliable method for solving the governing equation, an unconstrained nonlinear optimization is innovatively introduced to solve the deflection of the thin annular plate. Being verified by finite-element method(FEM) of the relief valve, the equivalent method and optimization can solve deflection of thin plates rapidly and accurately. Reflected through a complete model for the pilot relief valve, the theoretical flow rate of the pilot relief valve is consistent with experimental conclusion. Once again, the comparisons bring us insight into the accuracy of the method adopted in the current work.

PRESSURE COMPENSATION METHOD OF UNDERWATER HYDRAULIC SYSTEM WITH HYDRAULIC POWER UNIT BEING UNDER ATMOSPHERIC CIRCUMSTANCE AND PRESSURE COMPENSATED VALVE

Based on the analysis of the-state-of-the-art of pressure compensation of underwater hydraulic systems （UHSs）, a new method of pressure compensation of UHSs, whose hydraulic power unit is in the atmospheric circumstance, is proposed. And a pilot-operated relief valve with pressure compensation is realized. The pressure compensation precision is guaranteed by direct detection. Its dynamic performance and stability are improved by a dynamic feedback. Theoretical study, simulation and experiment show that the pilot-operated relief valve with pressure compensation has a fine property of tracking underwater ambient pressure and meet the requirement of underwater ambient pressure compensation.

Pressure Control of a Large-scale Hydraulic Power Unit Using π Bridge Network

The steady state and dynamic characteristics of pressure output of a hydraulic power unit are important to the hydraulic system behavior.Because of the compact structure,the B-half bridge resistance network is widely used in the pilot controlled pressure relief valves.However the steady-state pressure error might be unacceptably big in those pressure control systems.A constant pressure power unit is typically assumed in analysis of steady state and dynamic behavior of hydraulic systems.The flow-pressure relationship seems to be much complex,in particular when big flow variation takes place.In this paper,the π bridge hydraulic resistance network pilot stage is designed in order to get better flow-pressure characteristics.Based on the similarity of electrical circuits,the main factors influencing flow-pressure characteristics are analyzed.Moreover,the optimum diameters of both constant hydraulic resistor and dynamic resistor are proposed.Flow-pressure characteristics are compared with different constant hydraulic resistors,dynamic resistor and spring stiffness by simulations and experiments.Results of simulations and experiments show that flow-pressure characteristics depend very little on the spring stiffness in whole flow range.Good controlled pressure characteristics can be achieved with suitable constant resistors.Overshoot can be reduced with the small diameter of the dynamic resistor.Flow-pressure characteristics of pressure relief valve can be improved with a π bridge pilot stage.The proposed pressure control method will provide some positive guidelines and be helpful to design a high performance hydraulic system with large flow.