Micro defects formation and dynamic response analysis of steel plate of quasi-cracking area subjected to explosive load

As the protective component,steel plate had attracted extensive attention because of frequently threats of explosive loads.In this paper,the evolution of microstructure and the mechanism of damage in the quasi-cracking area of steel plate subjected to explosive load were discussed and the relationships between micro defects and dynamic mechanical response were revealed.After the explosion experiment,five observation points were selected equidistant from the quasi-cracking area of the section of the steel plate along the thickness direction,and the characteristics of micro defects at the observation points were analyzed by optical microscope(OM),scanning electron microscope(SEM) and electron backscattered diffraction(EBSD).The observation result shows that many slip bands(SBs) appeared,and the grain orientation changed obviously in the steel plate,the two were the main damage types of micro defects.In addition,cracks,peeling pits,grooves and other lager micro defects were appeared in the lower area of the plate.The stress parameters of the observation points were obtained through an effective numerical model.The mechanism of damage generation and crack propagation in the quasicracking area were clarified by comparing the specific impulse of each observation point with the corresponding micro defects.The result shows that the generation and expansion of micro defects are related to the stress area(i.e.the upper compression area,the neutral plane area,and the lower tension area).The micro defects gather and expand at the grain boundary,and will become macroscopic damage under the continuous action of tensile stress.Besides,the micro defects at the midpoint of the section of the steel plate in the direction away from the explosion center(i.e.the horizontal direction) were also studied.It was found that the specific impulse at these positions were much smaller than that in the thickness direction,the micro defects were only SBs and a few micro cracks,and the those decreased with the increase of the distance from the explosion center.

Constitutive Behavior of the Interface between UHPC and Steel Plate without Shear Connector:From Experimental to Numerical Study

The application of ultra-high performance concrete(UHPC)as a covering layer for steel bridge decks has gained widespread popularity.By employing a connection without a shear connector between the steel plate and UHPC,namely,the sandblasted interface and the epoxy adhesive with sprinkled basalt aggregate interface,the installation cannot only be simplified but also the stress concentration resulting from the welded shear connectors can be eliminated.This study develops constitutive models for these two interfaces without shear connectors,based on the interfacial pull-off and push-out tests.For validation,three-point bending tests on the steel-UHPC composite plates are conducted.The results indicated that the proposed bilinear traction-separation model for the sandblasted interface and the trapezoidal traction-separation model for the epoxy adhesive with sprinkled basalt aggregate interface can generally calibrate the interfacial behavior.However,the utilization of the experimentally determined pure shear strength underestimates the load-carrying capacity of the composite plates in the case of three-point bending tests.By recalling the Mohr-Coulomb criterion,this underestimation is attributed to the enhancement of the interface shear strength by the presence of normal stress.

Corrosion Test of the Steel Plate in a WJ-8 Fastener for High Speed Rail

It was found that the steel plate in the composite plate in the WJ-8 fastener used in high speed rail is rusty. The objective of this study is to test the zinc coating of the steel plate. A literature review was conducted to identify the zinc coating techniques, and the companies that can provide different coating service was identified. A salt fog chamber was built that was in compliance with the ANSI B117 code, and the steel plates that were coated by the identified companies were tested using the salt fog chamber. The results indicated that the coating technique that had the best performance in preventing corrosion was the Greenkote plates with passivation. The galvanized option had the roughest coating layer, and it was the most reactive in the salt water solution. This makes it non-ideal for the dynamic rail environment because the increased friction of the plate could damage the supports, especially during extreme temperatures that would cause the rail to expand or contract. Greenkote with Phosphate and ArmorGalv also provided increased corrosion prevention with a smooth, strong finish, but it had more rust on the surface area than the Greenkote with ELU passivation. The ArmorGalv sample had more rust on the surface area than the Greenkote samples. This may not be a weakness in the ArmorGalv process;rather, it likely was the result of this particular sample not having the added protection of a colored coating.

Progress in the technological development of oxide metallurgy for manufacturing steel plates with excellent HAZ toughness

In the present study, the market needs for the （HAZ） toughness are analyzed, and the mechanism of the development of steel plates with excellent heat affected zone decrease in the HAZ toughness during high-heat input welding is discussed.The important countermeasure for improving the HAZ toughness is to employ the technology of oxide metallurgy ,namely,to make use of fine inclusion particles for improving the microstructure of HAZ. The progress and theories of oxide metallurgy technologies developed in the Nippon Steel Corporation （ NSC）, the JFE Steel Corporation and the Kobe Steel Group are illustrated. Steel plates developed by these three companies with excellent HAZ toughness are introduced.

Study on the interface of direct hot rolling titanium-clad steel plates

In this study,the interface characteristics of a direct hot rolling titanium-clad steel plate were analyzed, and the mechanism of interface cracking was explored. The detrimental effect from the formation of TiFe ,TiC,and a Si-enriched layer on the bonding strength was clarified, and an industrial-scaled titanium-clad steel plate with shear strength over 200 MPa was produced with a carefully set schedule accordingly. It was found that hot rolling titanium-clad steel plates had a flat interface without obvious cracks. In the rolling process,both Ti and Fe atoms interdiflhsed,but Fe difthsed much faster than Ti. The Fe-diffused area consisted of three regions. After a high temperature heat treatment, the diffusion depth of Fe and Ti elements increased significantly and evident Si segregation and TiFe layers were identified. Thermal cracking initiated in the Si segregation layer and then propagated along the TiFe layer and Fe-diffused layer on the titanium side.

Surface Ferrite Grain Refinement and Mechanical Properties of Low Carbon Steel Plates

Considering the specialities of the steel plate production, the TMCP study has been carried out with Gleeble 2000 tester to explore the possibility of fine grained ferrite in the low carbon steel plates with the chemical composition of C 0.13--0.18, Si 0.12-0.18, Mn 0.50-0. 65, P 0. 010-0. 025, and S 0. 005-0. 028. The plates with thickness of 8. 7 mm in which the ferrite grain size is smaller than 8μm have been produced by special de- formation process in the laboratory. Furthermore, the trial production of special plain carbon steel plates of 16-25 mm in thickness and 2 000- 2 800 mm in width with fine grained ferrite has been successfully carried out in the Shougang Steel Plate Rolling Plant. The ferrite grain size is 5.5-7μm in the surface layers and 9.5-15μm in the central layer respectively. The yield strength is 320- 360 MPa, tensile strength is 440-520 MPa and the elongation is 25%- 34 %. It is very important for the rolling plants to improve the low carbon steel plates＇ mechanical properties. The results show that the ferrite grains in the surface layer can be refined effectively by the appropriate rolling process, and the strength can be also increased.

Locking compression plate+T-type steel plate for postoperative weight bearing and functional recovery in complex tibial plateau fractures

Complex tibial plateau fractures can seriously affect quality of life and physical and mental health of patients.The anatomical relationship between the proximal tibial bone and soft tissue is complex,resulting in different types of tibial plateau fractures.Violent trauma can lead to displaced fracture,serious soft tissue injury,and potentially,dislocation of the knee joint.Therefore,tibial plateau fractures are extremely unstable.AIM To assess the use of locking compression plate(LCP)+T-type steel plate for postoperative weight bearing and functional recovery of complex tibial plateau fractures.METHODS Ninety-seven patients with complex tibial plateau fractures who underwent surgery at our hospital were selected for retrospective study.Forty-nine patients had been treated with LCP+T-type steel plate limited internal fixation(study group),and 48 patients with bilateral ordinary steel plate support(control group).The operation process index,postoperative rehabilitation related index,Rasmussen score of the knee joint,tibial plateau varus angle(TPA),tibial plateau retroversion angle(PA),and surgical complications of the two groups were compared.RESULTS The operation time and intraoperative bone graft volume in the study group were lower than those in the control group(P<0.05).There were no significant differences in surgical bleeding,anterior external incision length,postoperative drainage,hospital stay duration,and fracture healing time between the groups(P>0.05).There was no significant difference in the TPA and PA angle between the groups immediately and 18 mo after surgery(P>0.05).At 12 mo after surgery,the Rasmussen scale score was higher in the study group than in the control group(P<0.05).There was no significant difference in the Rasmussen scale score at 18 mo after surgery,and the radiology score at 12 and 18 mo after surgery,between the two groups(P>0.05).The postoperative complication rate in the study group(3.77%)was lower than that in the control group(15.09%;P<0.05).CONCLUSION LCP+T-type steel plate internal fixation has advantages in terms of minimizing trauma and enabling early postoperative functional exercise,promoting functional recovery and lower limb weight-bearing,and reducing postoperative complications.

Sheltering effect of punched steel plate sand fences for controlling blown sand hazards along the Golmud-Korla Railway:Field observation and numerical simulation studies

Sand fences made of punched steel plate(PSP)have recently been applied to control wind-blown sand in desertified and Gobi areas due to their strong wind resistance and convenient in situ construction.However,few studies have assessed the protective effect of PSP sand fences,especially through field observations.This study analyzes the effects of double-row PSP sand fences on wind and sand resistance using field observations and a computational fluid dynamics(CFD)numerical simulation.The results of field observations showed that the average windproof efficiencies of the first-row and second-row sand fences were 79.8%and 70.8%,respectively.Moreover,the average windproof efficiencies of the numerical simulation behind the first-row and second-row sand fences were 89.8%and 81.1%,respectively.The sand-resistance efficiency of the double-row PSP sand fences was 65.4%.Sand deposition occurred close to the first-row sand fence;however,there was relatively little sand on the leeward side of the second-row sand fence.The length of sand accumulation near PSP sand fences obtained by numerical simulation was basically consistent with that through field observations,indicating that field observations combined with numerical simulation can provide insight into the complex wind-blown sand field over PSP sand fences.This study indicates that the protection efficiency of the double-row PSP sand fences is sufficient for effective control of sand hazards associated with extremely strong wind in the Gobi areas.The output of this work is expected to improve the future application of PSP sand fences.

Statistical variability and fragility assessment of ballistic perforation of steel plates for 7.62 mm AP ammunition

The paper describes field test results of 7.62×51 mm M61 AP(armour piercing) ammunition fired into mild steel targets at an outdoor range.The targets varied from 10 mm to 32 mm in thickness.The tests recorded penetration depth,probability of perforation(i.e.,complete penetration),muzzle and impact velocities,bullet mass,and plate yield strength and hardness.The measured penetration depth exhibited a variability of approximately±12%.The paper then compared ballistic test results with predictive models of steel penetration depth and thickness to prevent perforation.Statistical parameters were derived for muzzle and impact velocity,bullet mass,plate thickness,plate hardness,and model error.A Monte-Carlo probabilistic analysis was then developed to estimate the probability of plate perforation of 7.62 mm M61 AP ammunition for a range of impact velocities,and for mild steels,and High Hardness Armour(HHA) plates.This perforation fragility analysis considered the random variability of impact velocity,bullet mass,plate thickness,plate hardness,and model error.Such a probabilistic analysis allows for reliability-based design,where,for example,the plate thickness with 95% reliability(i.e.only 1 in 20 shots will penetrate the wall) can be estimated knowing the probabilistic distribution of perforation.Hence,it was found that the plate thickness to ensure a low 5% probability of perforation needs to be 11-15% thicker than required to have a 50/50 chance of perforation for mild steel plates.Plates would need to be 20-30% thicker if probability of perforation is reduced to zero.

Experimental investigation on anti-penetration performance of polyurea-coated ASTM1045 steel plate subjected to projectile impact

In this study,the anti-penetration performance of polyurea/ASTM1405-steel composite plate subjected to high velocity projectile was analyzed.Two kinds of modified polyurea material(AMMT-053 and AMMT-055)were selected and a ballistic impact testing system including speed measuring target system and high-speed camera was designed.This experiment was conducted with a rifle and 5.8 mm projectile to explore the effects by the polyurea coating thickness,the polyurea coating position and the glass-fiber cloth on the anti-penetration performance of polyurea/ASTM1405-steel composite plate.The result showed that the effects of polyurea coating position were different between two types of polyurea,and that the effects of glass-fiber position were disparate between two types of polyurea as well.For AMMT-053 polyurea material,it was better to be on front face than on rear face;whereas for AMMT-055 polyurea,it was better to be on rear surface although the difference was very subtle.Additionally,formulas had been given to describe the relationship between the effectiveness of polyurea and the thickness of polyurea coating.In general,AMMT-055 had better anti-penetration performance than AMMT-053.Furthermore,five typical damage modes including self-healing,crack,local bulge,spallation and local fragmentation were defined and the failure mechanism was analyzed with the results of SHPB test.Additionally,the bonding strength played an important role in the anti-penetration performance of polyurea/steel composite plate.

Immersing Treatment of Steel Plate Surface in Steel-Aluminum Solid to Liquid Bonding

The interfacial status of the steel-aluminum solid to liquid bonding plates (their steel plate surfaces were or were not immersed in flux aqueous solution) were measured by using SEM (Scanning Electron Microscope) and X-ray diffraction . The results showed that the layer of flux (the minimum thickness was 15 μm on the steel plate surface) could protect the steel plate surface from oxidizing effectively at high temperature in solid to liquid bonding. The melt temperatUre of the flux should be lower than 580 ℃ so that it could be melted and removed completely. No. 1 flux (patent product made by the author) made up of halogeindes could also force liquid aluminum to infiltrate into steel plate surface and thus the interfacial shear strength of the bonding plate was rather large.

Microstructure and properties of S30403+Q345R roll-bonded clad steel plate for pressure vessels

To meet the demand of the domestic pressure vessel industry for roll-bonded clad steel plates, Baosteel has developed an S30403 ＋ Q345R roll-bonded clad steel plate. Comprehensive inspections of the composition, microstructure, and properties are made to systematically evaluate the steel plate in the normalized and normalized ＋ stress relieved states. The results show the cladding interface of the S30403 ＋ Q345R roll-bonded clad steel plate has high shear strength, the base metal has good properties, and the mechanical properties of the steel plate head and tail are uniform. The performance is fully consistent with the technical requirements of the roll-bonded clad steel plate for pressure vessels.

Development of SA-533 Type B CL. 1+SA-240 Type 304L roll-bonded clad steel plate for safety injection tank of CAP1400 nuclear power plant

Aiming to meet the demand of the country＇ s nuclear demonstration project on the CAP1400 nuclear power plant, Baosteel uses the roll-bonding technology and develops the SA-533 Type B CL. 1 ＋ SA-240 Type 304L high-strength and high-toughness clad steel plate with a shear strength of over 310 MPa for the nuclear power plant＇ s safety injection tank. The properties of the quenched and tempered and the simulated post-weld heat treatment states are systematically studied herein through a comprehensive inspection and evaluation of the composition,microstructure,and properties of the clad steel plate. The results show that the bonding interface has high shear strength and that the base metal has high strength and good toughness at low temperatures. Hence, the performance fully meets the technical requirements of the CAP1400 nuclear power plant＇ s safety injection tank in the country＇ s nuclear demonstration project. The roll-bonded clad steel plate can be used to manufacture the safety injection tank of the CAP1400 nuclear power plant.

Experimental Study on Tensile Properties of Steel Plate Bonded by CFRP

The tensile properties of five groups of composite specimens, which consist of steel plate bonded by CFRP,were experimentally researched. The failure types, performing characteristics and failure mechanism of the composite specimens were investigated in detail. The influence of different ratio of CFRP on bearing capacity, loading-strain curves, compound modulus, rigidity and ductility of the composite specimens was analyzed. The experimental results indicate that the composite specimen can work harmonically and the steel plate does not break in tension. Comparing with steel plate, the bearing capacity and the rigidity of the composite specimens increase and ductility decreases. The bearing capacity increases sharply with the increase in the number of layers of CFRP. With the increase in CFRP, the yield strength increases slightly and ductility decreases. The experimental researches can provide a theoretical basis for engineering application of combination strengthening.

Analysis and seismic tests of composite shear walls with CFST columns and steel plate deep beams

A composite shear wall concept based on concrete filled steel tube （CFST） columns and steel plate （SP） deep beams is proposed and examined in this study. The new wall is composed of three different energy dissipation elements： CFST columns; SP deep beams; and reinforced concrete （RC） strips. The RC strips are intended to allow the core structural elements - the CFST columns and SP deep beams - to work as a single structure to consume energy. Six specimens of different configurations were tested under cyclic loading. The resulting data are analyzed herein. In addition, numerical simulations of the stress and damage processes for each specimen were carried out, and simulations were completed for a range of location and span-height ratio variations for the SP beams. The simulations show good agreement with the test results. The core structure exhibits a ductile yielding mechanism characteristic of strong column-weak beam structures, hysteretic curves are plump and the composite shear wall exhibits several seismic defense lines. The deformation of the shear wall specimens with encased CFST column and SP deep beam design appears to be closer to that of entire shear walls. Establishing optimal design parameters for the configuration of SP deep beams is pivotal to the best seismic behavior of the wall. The new composite shear wall is therefore suitable for use in the seismic design of building structures.

Experimental Study on the Bending Properties of Grouting Butt Joints Reinforced by Steel Plate Embedded in Bamboo Tube

The construction of grouting butt joints of bamboo tubes is simple and efficient.However,when the joint is bent,the low tensile strength of the mortar easily leads to cracking of the mortar prior to the failure of the bamboo tube.In this paper,a comparative test of the bending capacity was performed on grouting butt joints reinforced by nonperforated,fully perforated,and semiperforated steel plates embedded in bamboo tubes to obtain the loaddisplacement curves and ultimate bearing capacity of various specimens.The strengthening effect of CFRP pasted on bamboo tubes was also studied.The results show that the opening at the end of the steel plate is beneficial to resist the slip between the mortar and steel plate,while the complete section in the middle of the steel plate is conducive to making full use of the tensile strength of the steel plate.Therefore,it is best to insert the semiperforated steel plate with openings in the end and without openings in the middle into the mortar to enhance the bending properties of the grouting butt joint,which can make the failure mode of the joint change from brittle failure of mortar to ductile compression failure of bamboo tube.In addition,pasting CFRP sheets on the external wall of the bamboo tube helps to reduce the tensile stress of the mortar,while increasing the width of the steel plate can increase the bending moment of inertia of the mixture of the steel plate and mortar.These two complementary measures are very effective in delaying the cracking of the bamboo tube and improving the bending capacity of the joint.

Development of S11306+SA516Gr70 roll-bonded clad steel plate for pressure vessels

To meet the demand of the pressure vessel industry, Baosteel has developed an S11306 ＋ SA516Gr70 roll-bonded clad steel plate. Comprehensive inspections of the composition, microstructure, and properties are performed to systematically evaluate the steel plate in normalized state and normalized ＋ stress relieved state. The results show the cladding interface of the Sl1306 ＋ SA516Gr70 roll-bonded clad steel plate has high shear strength, and the base metal has good mechanical properties. The performance is fully consistent with the technical requirements of the roll-bonded clad steel plate for pressure vessels.

Mechanical Properties of Moso Bamboo Connections with External Clamp Steel Plates

The Moso bamboo,a renewable green building material used in various new green buildings,have received exten-sive attention with the promotion of the concept of green buildings.To explore the mechanical properties of Moso bamboo connections with external clamp steel plates,the 16 specimens were designed by changing the bolt diameters and the end distances of the bolt holes.Their static tension tests were conducted to investigate bearing capacities and failure modes of different connection configurations.Based on test results,three failure modes of these connections were obtained,including the shear failure of bolt shank,bearing failure of bolt hole and punch-ing shear failure of the Moso bamboo.The influence of bolt diameters and end distances of bolt holes on bearing capacities of the connections was quantitatively analyzed.Based on a simplified mechanical model,the analytical models were deduced for the bolt shear failure and the bearing failure of bolt holes.The results showed that the predictive values are in substantial agreement with the experimental results.Finally,the design and manufacturing suggestions are recommended for this Moso bamboo connections.

Rusting behavior and preventative measures of hot-rolled steel plates for automobile applications

As one of the important categories of hot-rolled products, hot-rolled steel plates for automobile applications generally undergo uniform corrosion or localized corrosion according to different environments of manufacturing, transportation and/or storage of the plates. General corrosion often takes place on the surface of a plate in the exterior part of a package, and only reduces the thickness of the plate and slightly increases the roughness of the surface; however, localized corrosion on the surface of a plate inside the package is likely to result in the formation of pit-like defects on the substrate of the plate, which cannot be removed thoroughly by normal acid pickling or sand blasting, and affects the application of the plate. This research report analyzes the phenomena and characteristics of the rusting behavior of hot- rolled steel plates for automobile applications, and the influencing factors are summaried. The corresponding preventative measures are proposed.

Industrial practice of clad-rolling in heavy steel plate production

In this paper,a brief introduction on clad-rolling heavy steel plates of 90 mm and 140 mm thick is presented.The steel plates were hot rolled by 265mm slabs that are cladded by double 135mm continuous casting slabs of Q235 steel.After hot rolling,interface of the cladding slabs completely disappeared, revealing uniform grains similar to the rest of the materials.Ultrasonic tests were carried out on both steel plates,demonstrating excellent results.Through thickness tensile tests were also implemented on both steel plates,resulting in perfect mechanical properties complying with specific standards.The result proves that a minimum reduction rate of 1.89 is available in producing 140 mm thick steel plate with excellent through thickness properties.