To determine mirror surface finishing conditions and efficient and economical superfinishing conditions for pure titanium and titanium alloys, an abrasive film is used when superfinishing is performed under varying co...To determine mirror surface finishing conditions and efficient and economical superfinishing conditions for pure titanium and titanium alloys, an abrasive film is used when superfinishing is performed under varying conditions. These conditions include the workpiece rotation speed, the oscillation speed, the contact pressure of the roller, the hardness of the roller, and the type of abrasive film. The superfinishing device is applied to polishing a thin and long cylindrical bar. A micro-finishing film and a lapping film were used as abrasive films. A1203 grains or SiC grains were used as abrasives. The surface roughness of a polished workpiece was measured using a stylus-type surface-roughness measuring instrument. As a result, the conditions to improve the polishing surface efficiently include high values for the workpiece rotation speed, oscillation speed and contact pressure. The roller hardness has no effect on the efficient polishing conditions. The mirror finish of a surface can be created using lapping film of 3 μm with Al2O3 grains after polishing to a steady surface roughness under the efficient polishing conditions.展开更多
As a final process in roller bearing manufacturing, Through Centerless Superfinishing is of great importance to the performance of bearings. Applied loads, rotational speeds, reciprocating frequencies and amplitude of...As a final process in roller bearing manufacturing, Through Centerless Superfinishing is of great importance to the performance of bearings. Applied loads, rotational speeds, reciprocating frequencies and amplitude of superfinishing stones are crucial parameters, which mainly influence the surface topography, and are difficult to be adjusted to achieve optimal superfinishing effect, so product quality is unstable in practice. A superfinishing model is firstly established, which includes cutting and motion models. And then a simulation method is presented to form the topography on the condition of various combinations of the above three parameters, the effect of every parameter on the topography being clarified. This work provides a useful means to select reasonable combination of superfinishing parameters for roller bearing buildings.展开更多
基金work supported by the Second Stage of Brain Korea 21 Projects of Korea
文摘To determine mirror surface finishing conditions and efficient and economical superfinishing conditions for pure titanium and titanium alloys, an abrasive film is used when superfinishing is performed under varying conditions. These conditions include the workpiece rotation speed, the oscillation speed, the contact pressure of the roller, the hardness of the roller, and the type of abrasive film. The superfinishing device is applied to polishing a thin and long cylindrical bar. A micro-finishing film and a lapping film were used as abrasive films. A1203 grains or SiC grains were used as abrasives. The surface roughness of a polished workpiece was measured using a stylus-type surface-roughness measuring instrument. As a result, the conditions to improve the polishing surface efficiently include high values for the workpiece rotation speed, oscillation speed and contact pressure. The roller hardness has no effect on the efficient polishing conditions. The mirror finish of a surface can be created using lapping film of 3 μm with Al2O3 grains after polishing to a steady surface roughness under the efficient polishing conditions.
基金Nomenclature:A, reciprocating amplitude of stones,mm D, center distance of the two holders, mm+3 种基金 f, reciprocating frequency of stone, min HB, hardness of rollers, N/mm2 h, height between rotational center of rollers and holders, mm h0, depth of penetr
文摘As a final process in roller bearing manufacturing, Through Centerless Superfinishing is of great importance to the performance of bearings. Applied loads, rotational speeds, reciprocating frequencies and amplitude of superfinishing stones are crucial parameters, which mainly influence the surface topography, and are difficult to be adjusted to achieve optimal superfinishing effect, so product quality is unstable in practice. A superfinishing model is firstly established, which includes cutting and motion models. And then a simulation method is presented to form the topography on the condition of various combinations of the above three parameters, the effect of every parameter on the topography being clarified. This work provides a useful means to select reasonable combination of superfinishing parameters for roller bearing buildings.
