Holistic tin-plating on the outer conductor is one of the key processes in the manufacture of semi-flexible coaxial cable, which is widely applied to the third generation (3G) mobile communication system. However, in ...Holistic tin-plating on the outer conductor is one of the key processes in the manufacture of semi-flexible coaxial cable, which is widely applied to the third generation (3G) mobile communication system. However, in the traditional horizontal tin-plating process, disadvantages such as the pinhole defects and low productivity effect cannot be avoided. In this paper, a vertical tin-plating process was proposed to reduce the pinhole defects and improve the tincoating quality. Compared with the traditional horizontal tin-plating process, the immersion length was reduced from 300-400 mm to 10-100 mm and the tin-plating time was reduced from 7 s to 3 s in the proposed method. The experimental results indicate that immersion length and time are key parameters for the tin-plating quality. With this new tin-plating process, the experimental results show that the pinhole defects can be eliminated effectively by controlling the immersion depth below 100 mm and tin-plating time at 3 s. The thickness of tin-coating increased from not more than 5 μm to 12.3 μm with the proposed vertical tin-plating process. Meanwhile, the thickness of the intermetallic compounds (IMCs) layer between the tin-coating and copper wires was reduced from 3.26 μm to 0.62 μm if the immersion time decreased from 30 s to 1 s. Besides, a self-developed flux, which possesses a boiling point or decomposed temperature of active components over 300℃, exhibits a better efficiency in reducing the pinhole formation.展开更多
The environmental issues associated with packaging materials have been attracting increasing attention.Life cycle assessment( LCA) is currently the main method used worldwide for evaluating green packaging materials. ...The environmental issues associated with packaging materials have been attracting increasing attention.Life cycle assessment( LCA) is currently the main method used worldwide for evaluating green packaging materials. In this study,the LCA method was used to evaluate the environmental impact of Baosteel’s newly developed process for manufacturing film-laminated steel packaging materials,from raw material mining,production,and processing to their storage,consumption,recycling,and final disposal. The environmental performance and main influencing factors were analyzed and compared. In addition,the life cycle environmental characteristics of film-laminated steel cans,tin-plated steel cans,and aluminum cans were compared. Of the main environmental indicators of the life cycle of the film-laminated steel can,the environmental load of the substrate accounts for the largest proportion,follow ed by electricity. The environmental impact of the production of film materials cannot be ignored. The overall environmental performance of film-laminated steel cans is better than that of aluminum cans.展开更多
基金Supported by Science and Technology Support Project of Tianjin Science and Technology Commission (No.10ZCKFGX3500)
文摘Holistic tin-plating on the outer conductor is one of the key processes in the manufacture of semi-flexible coaxial cable, which is widely applied to the third generation (3G) mobile communication system. However, in the traditional horizontal tin-plating process, disadvantages such as the pinhole defects and low productivity effect cannot be avoided. In this paper, a vertical tin-plating process was proposed to reduce the pinhole defects and improve the tincoating quality. Compared with the traditional horizontal tin-plating process, the immersion length was reduced from 300-400 mm to 10-100 mm and the tin-plating time was reduced from 7 s to 3 s in the proposed method. The experimental results indicate that immersion length and time are key parameters for the tin-plating quality. With this new tin-plating process, the experimental results show that the pinhole defects can be eliminated effectively by controlling the immersion depth below 100 mm and tin-plating time at 3 s. The thickness of tin-coating increased from not more than 5 μm to 12.3 μm with the proposed vertical tin-plating process. Meanwhile, the thickness of the intermetallic compounds (IMCs) layer between the tin-coating and copper wires was reduced from 3.26 μm to 0.62 μm if the immersion time decreased from 30 s to 1 s. Besides, a self-developed flux, which possesses a boiling point or decomposed temperature of active components over 300℃, exhibits a better efficiency in reducing the pinhole formation.
文摘The environmental issues associated with packaging materials have been attracting increasing attention.Life cycle assessment( LCA) is currently the main method used worldwide for evaluating green packaging materials. In this study,the LCA method was used to evaluate the environmental impact of Baosteel’s newly developed process for manufacturing film-laminated steel packaging materials,from raw material mining,production,and processing to their storage,consumption,recycling,and final disposal. The environmental performance and main influencing factors were analyzed and compared. In addition,the life cycle environmental characteristics of film-laminated steel cans,tin-plated steel cans,and aluminum cans were compared. Of the main environmental indicators of the life cycle of the film-laminated steel can,the environmental load of the substrate accounts for the largest proportion,follow ed by electricity. The environmental impact of the production of film materials cannot be ignored. The overall environmental performance of film-laminated steel cans is better than that of aluminum cans.
