Effect of Starch Dodecenylsuccinylation on the Adhesion and Film Properties of Dodecenylsuccinylated Starch for Polyester Warp Sizing

A series of dodecenylsuccinylated starches( DSSs) with different degree of substitution( DS) were prepared via the esterification of dodencenylsuccinic anhydride with hydrolyzed cornstarch in aqueous dispersion for investigating the influences of starch dodecenylsuccinylation upon the performances such as apparent viscosity and surface tension of starch paste, film behaviors,and adhesion to fibers for warp sizing. It was found that the dodecenylsuccinylation was able to reduce the surface tension of cooked starch paste and enhance the adhesion of starch to polyester fibers. It was also capable of depressing the brittleness of native starch and improving the mechanical behaviours such as breaking elongation and work-to-break of starch film. Initial increase in DS level of dodecenylsuccinylation enhanced these positive effects,while excessively increasing the level resulted in marked reduction in tensile strength of starch film and significant decrement in reaction efficiency. X-ray diffraction patterns of starch films showed the dodecenylsuccinates derivatized onto the backbones of starch depressed the degree of crystallinity of starch film. Based on the paste behaviors, adhesion, and film properties, the dodecenylsuccinylation level is recommended in a range of 0. 015-0. 025 for sizing polyester warps.

Synthesis and Performances of Poly(2-ethylhexyl acrylate-co-acrylic acid) Used for Warp Sizing

A series of poly （ 2-ethylhexyl acrylate-co-acrylic acid ） s （ P （2-EHA-co-AA） ）s with different mole contents of 2-ethylhexyl acrylate （ 2-EHA ） were synthesized through free radical copolymerization in ethanol for investigating the influences of copolymer composition upon the performance such as apparent viscosity, film behaviors, and adhesion to fibers for warp sizing. The content of 2-EHA was varied from 80 % to 40 %. The adhesion was estimated by measuring tensile strength and work-to-break of impregnated roving. The film behaviors were evaluated in terms of breaking strength, breaking elongation, work-to-break, and flex- fatigue resistance. It was observed that the viscosity, adhesion, and film behaviors of the copolymers strongly depended on the content of 2-EHA. Excessively increasing or decreasing the content of 2-EHA units incorporated into the copolymeric chains reduces the serviceability of P（2-EHA-co-AA） in warp sizing. The adhesion and film behaviors of the copolymcr reach their maximal values at mole content of 50 % simultaneously. Therefore, the copolymer used as sizing agent should be synthesized under equal mole of 2-EHA and AA in monomer formulation.

Starch Modifications to Improve the Paste Stabilities Both in Phase and Viscosity for Warp Sizing

An attempt has been made to improve the paste stabilities both in viscosity of a hot starch paste and in phase of a starch-polyvinyl alcohol blend paste for warp sizing. The phase stability was evaluated in terms of the initial demixing time, and the volume percentage of polyvinyl alcohol separated. It was found that starch cross-linking is harmful to the phase stability of a starch-polyvinyl alcohol blend paste no matter what a type of polyvinyl alcohol is used, although the cross-linking is an effective technique for stabilizing the viscosity of a hot starch paste. The separation rate and extent all increase with the increase in the cross-linking degree of starch. However, this defect can be eliminated through introducing quaternary ammonium groups into crosslinked starch molecules. Evident effect can be achieved when the degree of substitution is as less as 0.021. Generally, increase in the DS reduces the separation rate and extent, and thereby raising the phase stability. Moreover, the effects of both starch content and PVA type on the separation are also considered. Cationization after starch cross-linking shows improved stabilities both in viscosity and phase.

Effect of Structural Units on the Adhesion of Acrylic Copolymers to Fibers for Warp Sizing

Radical copolymerization of acrylic acid(AA)with acrylamide(AM)or acrylamide/acrylonitrile(AM/AN)was initiated with ammonium persulfate as initiator to produce acrylic copolymers such as bicopolymer poly(AM-co-AA)and tercopolymer poly(AM-co-AN-co-AA)for revealing the effects of the structural units of the copolymers on the adhesion of the copolymers to polyester or cotton fibers for warp sizing.The adhesion was evaluated in terms of tensile strength and work-to-break of a roving impregnated with the copolymer solution.It was found that the adhesion strongly depended on type and amount of the units incorporated into the copolymeric chains.Whether the fiber is cotton or polyester,the adhesion of the bicopolymer poly(AM-co-AA)is greater than that of polyacrylic acid or polyacyamide.Excessively increasing the amount of AM or AA unit in poly(AM-co-AA)lowers the adhesion.To enhance the adhesion of the bicopolymer,a favorable mole ratio of AM to AA is 70/30.Based on this mole ratio,incorporation of acrylonitrile units into poly(AM-co-AA)to form tercopolymer enhances the adhesion.

Effect of Carboxymethyl Starch as Stabilizer for Increasing the Stability of Warp Sizing Pastes

The influences of carboxymethyl starch used as stabilizer upon the stability of native cornstarchpolyvinyl alcohol blend pastes for warp sizing have been investigated. The effect of the modified starch on the paste stability was evaluated in terms of the initial demixing time and the volume percentage of separated starch. The carboxymethyl starch with a series of different degrees of substitution was prepared in ethanol dispersion by varying the amount of monochloroacetic acid reacted with refined native cornstarch. The paste stability strongly depends on the modification extent and amount of carboxymethyl starch used, and on native starch content in the paste. Increase in the modification extent and/or the amount of the modified starch effectively retards the phase separation and reduces the separation extent of native cornstarch-polyvinyl alcohol blend pastes.Moreover, the mechanism and favorable modification extent of carboxymethyl starch for enhancing paste stability are also investigated and discussed.

Study on the Preparation of Allyl-modified Starch in Isopropyl/Water Medium for Warp Sizing

A new method for the pretreatment of starch by etherification was developed to eliminate the problems of lower grafting efficiency associated with the preparation of starch graft copolymers as warp sizing agents. The etherification of starch with allyl chloride was investigated in order to effectively enhance the reaction efficiency. The tecimological variables of the reaction considered for evaluating the etherification included sodium hydroxide amount, water content in water-isopropyl alcohol medium, allyl chloride concentration, reaction temperature and reaction time. The experimental result demonstrated that the variables considered showed evident effect on the reaction efficiency. For the etherification, a condition of 20% for the water content, 1.5：1 for the molar ratio of sodium hydroxide to allyl chloride, and at 30℃ under 24 h reaction is sufficient to retain the reaction efficiency above 50%. Furthermore, a contrast test demonstrated that the graft efficiency can be increased with the etherification pretreatment.

The Usability of Polyoxyethylene Stearate as Lubricant for Sizing Cotton Warp Yarns

The usability of polyoxyethylene stearate with 10 ethylene epoxides(POES 10) as lubricant in warp sizing was investigated for replacing sizing cream in order to prevent blockage of paste delivery tube.The influences of POES 10 and sizing cream upon the adhesion of starch to fibers and the performances of starch film were measured and compared.Then,the usability of POES 10 as lubricant was evaluated through the comparison between POES 10 and sizing cream in tensile behaviors,abrasion resistance,and hairiness of sized cotton yarns.The experimental observation demonstrates that the influence of POES 10 upon the adhesion is similar to that of sizing cream.POES 10 is superior to sizing cream in tensile strength and breaking elongation of starch film when mass content of lubricants is equal to or exceeds 2%.Incorporating POES 10 into starch makes starch film more resistant to wear.Furthermore,POES 10 is preferred to sizing cream in the increase in tensile strength,loss in elongation,and abrasion resistance of sized cotton yarns.Using POES 10 as lubricant in size formulation is favorable to the decrease of longer hairs on sized yarns.POES 10 exhibits potential use during cotton warp sizing for replacing sizing cream.

Effects of Some Additives on the Adhesion of Polyacrylamide Sizes to Fibers

The influences of some additives such as dissolving promoters, plasticizers and molecular stabilizers of polyacryiamide sizes on the adhesion of the sizes to polyester and cotton fibers were investigated for warp sizing. The additives evaluated included glycerine, sodium sulfate, sodium nitrite, urea, thiourea, and sodium dodecyl benzene sulfonate. By an impregnated roving method, the adhesion was evaluated in terms of the maximum strength and work to break of slightly sized roving. The polyacrylamide used was prepared through solution polymerization by free radical initiator. It was found that the variation in the adhesion depends not only on the type and amount of additives, but also on the fibers to be glued, Some additives improve the adhesion while others can not. To enhance the adhesion, sodium sulfate is superior to urea or sodium dodecyl benzene sulfonate as dissolving promoters; sodium nitrite is better than urea as plasticizers~ and glycerine is favorable to urea and thiourea as molecule stabilizer. Moreover, the experimental results arc also discussed and analyzed from the viewpoint of adhesion theory, especially in accordance with the weak boundary layer and internal stress on the interfaces of fiber-adhesive layer.