Study of energy-efficient heat resistance and cooling technology for high temperature working face with multiple heat sources in deep mine

In the present research,we proposed a scheme to address the issues of severe heat damage,high energy consumption,low cooling system efficiency,and wastage of cold capacity in mines.To elucidate the seasonal variations of environmental temperature through field measurements,we selected a high-temperature working face in a deep mine as our engineering background.To enhance the heat damage control cability of the working face and minimize unnecessary cooling capac-ity loss,we introduced the multi-dimensional heat hazard prevention and control method called"Heat source barrier and cooling equipment".First,we utilize shotcrete and liquid nitrogen injection to eliminate the heat source and implemented pressure equalization ventilation to disrupt the heat transfer path,thereby creating a heat barrier.Second,we establish divi-sional prediction models for airflow temperature based on the variation patterns obtained through numerical simulation.Third,we devise the location and dynamic control strategy for the cooling equipment based on the prediction models.The results of field application show that the heat resistance and cooling linkage method comply with the safety requirement throughout the entire mining cycle while effectively reducing energy consumption.The ambient temperature is maintained below 30℃,resulting in the energy saving of 10%during the high-temperature period and over 50%during the low-temperature period.These findings serve as a valuable reference for managing heat damage in high-temperature working faces.

A forecasting and forewarning model for methane hazard in working face of coal mine based on LS-SVM

To improve the precision and reliability in predicting methane hazard in working face of coal mine, we have proposed a forecasting and forewarning model for methane hazard based on the least square support vector (LS-SVM) multi-classifier and regression machine. For the forecasting model, the methane concentration can be considered as a nonlinear time series and the time series analysis method is adopted to predict the change in methane concentration using LS-SVM regression. For the forewarning model, which is based on the forecasting results, by the multi-classification method of LS-SVM, the methane hazard was identified to four grades: normal, attention, warning and danger. According to the forewarning results, corresponding measures are taken. The model was used to forecast and forewarn the K9 working face. The results obtained by LS-SVM regression show that the forecast- ing have a high precision and forewarning results based on a LS-SVM multi-classifier are credible. Therefore, it is an effective model building method for continuous prediction of methane concentration and hazard forewarning in working face.

Research on time structure characteristic of gas concentration sequence in the working face

In the procedure of coal industry production, the losses of the persons and economy caused by the gas explosion accidents are most serious, therefore, prevention and control of the gas explosion accident of the coal mines is an important issue needed to be solved urgently in the safety production work of our coal mines. The characteristic of time structure variation index characteristic was analyzed about gas concentration sequence of three measure points in the NO. 1I 1024 working face. It was found that the value of time variation about three measure points was mostly 1〈δ≤1.5, and gas emission presented consistently strong-clustering state twice, and the value of time variation presented continuous variation state in the active stage of gas concentration. Complex characteristics of the value indicated gas emission was continuously variable in time or space and presented the complex nonlinear characteristics. So the characteristic about gas emission system was correctly depicted and analyzed to gas emission system according to the relation of its state variation and essential of nonlinear system. The result also provided reliable warranty for its continued nonlinear research on gas emission.

Determining the rational layout parameters of the lateral high drainage roadway serving for two adjacent working faces

To determine the rational layout parameters of the lateral high drainage roadway(LHDR) serving for two adjacent working faces, a mechanical model of the LHDR under mining influence was established, and the overburden fissure, mining-induced stress distribution rules were analyzed. First, the development characteristics of mining-induced overburden fissure and the stress distribution law of the upper section of the working face were analyzed. Second, by analyzing the distribution law of vertical stress at different layers, the lateral distance of the LHDR was determined as 25 m. Third, by analyzing the surrounding rock deformation effect, stress distribution law, and overburden fissure distribution law of the LHDR at the heights of 20, 25, and 30 m away from the roof, the rational horizon of the LHDR was determined to be 25 m. Finally, an example of a LHDR located 25 m above the roof of the No. 2 coal seam and 25 m away from the No. 2-603 working face was presented. Results show that when the No. 2-603 coalface is being mined, the surrounding rocks lag 80 m or even further and the working face tends to be stable. The relative deformations of the roof and floor of the roadway and both of its walls were 583 and 450 mm,respectively. The reduction rate of the roadway section was 21.52%–25.32%. The section of the roadway was sufficient to extract the pressure relief gas in the overburden of the No. 2-605 working face. The average gas concentration and the pure volume at the branch pipeline were 24.8% and 22.3 m^3/min,respectively, showing that the position of high-level boreholes was reasonable.

The main projects and development status of noise forecasting and controlling on working face in coal mine

Noise from the machine on coal working face seriously influenced the miners' physical and mental health, and also, due to the noise, there may be a major hidden danger in safety from accidents as all safety warning signals may be masked by the noise. This paper summarized the features of mine environmental noise on working face, such as the variety of noise sources, the continuity of high intensity and slow attenuation in narrow space, etc.The main projects about noise forecasting and controlling on working face was emphatically expounded;the development status about mines machinery noise mechanism and environmental noise acoustic characteristics of space-time of these main research topics were also introduced.

Study on the characteristics of ground pressure behaviors in working face with great mining height at different advance speeds by similarity model experiment

Presently most of research results on strata behaviors were concluded under the normal （moderate） advance rate conditions. Comparing with normal advance rate, fast advance rate and slow advance rate may cause some new changes of strata behaviors. The characteristics of ground pressure behaviors in working face with great mining height at different forward speeds were studied by similarity model experiment in laboratory. Its conclusion provides a theoretic basis for ground pressure controlling.

Back-and-forth mining for hard and thick coal seams—research about the mining technology for fully mechanized caving working face of Datong Mine

The article introduced the key technology, mining process, and back-and-forth mining method for the caving working face of hard-thick coal seams in Datong mine, and researched this innovations process, optimized the systemic design and working face out-play, tried to perfect the caving mining technology of hard-thick coal seams further.

Migration law of respirable dust on a super-long fully mechanized double-shearer working face

In order to understand the migration law of respirable dust and gain reasonable design parameters for dust control on a super-long double-shearer fully mechanized working face, this paper describes research carried out using a numerical simulation package(Fluent) based on gas-solid coupling dispersed multiphase flow model and field measurement to research different technology modes, dust distribution law at different intervals where shearers work in opposite directions on the lower 9303 face, No. 2 Jining Mine,Yankuang Coal Mining Co. Results show that the concentration of dust 3–6 m away from the shearers working in the same directions was large, while the impact area of respirable dust near the shearer increased significantly to 5–6 m with the distance between two shearers working in opposite directions.The concentration of dust on a double-shearer face was considerably higher than that of a face with one shear under the combined effect of wind speed on the face and disturbed wind around the shearer, while the dust concentration near the shearer on the return side was considerably higher than that on the inlet side. The concentration of dust on a double-shearer face along the airflow declined slowly so that dust was hard to control. Simulation results confirmed the results of field measurement, which could provide reference for dust prevention design.

Characteristic studies of heat sources and performance analysis of free-cooling assisted air conditioning and ventilation systems for working faces of mineral mines

High temperature heat hazard at mineral mine becomes more and more serious as the increase of mining depth.Heat sources at working faces of mineral mines are complex and are of different characteristics,presenting new challenges for air conditioning systems.In this paper,heat sources at four types of working faces are summarized and their characteristics are investigated.Based on this,simplified equations,which are linear with length of working faces,are proposed to calculate heat dissipation rates.So that the main heat sources of different working faces can be found,and cooling load of air conditioning systems can be calculated.Then,considering main heat sources of coal mines,a typical working face is designed to investigate performances of different ventilation systems and air conditioning systems.Simulation results show that segmented ventilation systems(SC)and heat shield assisted centralized ventilation systems(CCHS)can realize much better temperature distributions at working faces.However,cooling load can be greatly reduced for CCHS,when untreated air is supplied to the coal seam side.Based on this,free cooling assisted air conditioning systems are designed,and annual average energy efficiency ratio(EERann)of the systems are investigated and compared between direct evaporate cooling and indirect evaporate cooling(IEC).For SC,as compared with scenarios without free-cooling,IEC can increase EERann by 15%-23%and 22%-32%under Benxi and Datong ambient conditions,respectively.Besides,to ensure high EERann,CCHS is preferred and it is essential to increase thermal insulation of air ducts.

Theoretical and numerical analysis of coal dust separated by centrifugal force for working and heading faces

In order to meet engineering needs of Chinese underground coal mines,a new dust-collecting fan,a device of dust separated by centrifugal force in driven cyclone passageway(DCCP)was designed.In centrifugal dust removal section(CDRS)of DCCP,a general equation is derived from the principle of force equilibrium.According to CDRS structure parameters and fan running parameters,the general equation is simplified,and the simplest equation is calculated numerically by MATLAB.The calculation results illustrate that increasing quantity of air current is against dust removal,but it is beneficial to dust removal by increasing the radius of driven spiral blade and increasing the particle diameter of coal dust.The conclusions show that the dust-collecting structure parameters coupled with the fan running parameters is a novel optimization approach to dust-collection fan for working and heading faces,which is especially suitable for Chinese underground mines.

New development of sets equipment technologies for coal mine longwall face in China

Background of the development and achievement on sets equipment technologies for coal mine longwall face in China was reviewed initially. On the theoretical side, a coupling model of hydraulic support and surrounding rock, support pa- rameters optimization and threedimensional （3D） dynamic design method were presented. On the practical side, this paper out lined some of practical issues and discussed some relative methods and technologies. In thin seam coal longwall mining, how to lower equipment height is the first problem that should be solved. Roof pressure regularity, control of rooffall and collapse, and hydraulic support stability were investigated preferentially in 5-7 m coal seam longwall mining. The application of equip- ment for longwall mining with 5-7 m cutting height in China was concluded. The characteristics of full-mechanized top coal caving for extra thick seam coal were presented. The automation of top-caving hydraulic support and relevant equipment have achieved important breakthrough. At the end of this paper, further development of China＇s coal industry and longwall mining technologies and equipment were prospected in brief. This paper gives readers a comprehensive understanding of China＇s coal mine longwall face equipment technologies. It will give help to other countries on its coal mining development.

Mode-I-crack compression modeling and numerical simulation for evaluation of in-situ stress around advancing coal workfaces

The relatively high stress probably leads to generation of a fractured or even instable area around a working coalface. Also, the generated weak area often evolves into an easy-infiltrating field of water/gas to greatly increase probability of accident occurrence. To reveal the distribution of high stress around working faces, we put forward the mode-I-crack compression model. In this model, the goaf following a working face is regarded as a mode-I crack in an infinite plate, and the self-gravity of overlaying strata is transformed into an uniform pressure applied normal to the upper edge of the model crack. Solving this problem is based on the Westergaard complex stress function. For comparison, the software RFPA-2D is also employed to simulate the same mining problem, and furthermore extendedly to calculate the stress interference induced by the simultaneous advances of two different working faces. The results show that, the area close to a working face or the goaf tail has the maximum stress, and the stress is distributed directly proportional to the square root of the advance and inversely proportional to the square root of the distance to the working face. The simultaneous advances of two neighboring working faces in different horizontals can lead to extremely high resultant stress in an interference area.

Analysis and control of hydraulic support stability in fully-mechanized longwall face to the dip with great mining height

The working condition of the hydraulic support in working face can be divided into three kinds of situations in the following： roof fall and col,lapse with cavity, advancing support and supporting. Took single support with four-pole in Iongwall face to the dip as research object, control method was studied to avoid support instability in three situations mentioned above. Based on these researches, the major factors of influencing on support stability and its controlling measures were put forward. According to specific conditions of working face 1215（3）, which is fully-mechanized and Iongwall face to the dip with great mining height in Zhangji Coal Mine, Huainan Mining Group, the effective measures was taken to control supports stability..

Mechanical behaviors of coal measures and ground control technologies for China's deep coal mines-A review

This paper reviews the major achievements in terms of mechanical behaviors of coal measures,mining stress distribution characteristics and ground control in China’s deep underground coal mining.The three main aspects of this review are coal measure mechanics,mining disturbance mechanics,and rock support mechanics.Previous studies related to these three topics are reviewed,including the geo-mechanical properties of coal measures,distribution and evolution characteristics of mining-induced stresses,evolution characteristics of mining-induced structures,and principles and technologies of ground control in both deep roadways and longwall faces.A discussion is made to explain the structural and mechanical properties of coal measures in China’s deep coal mining practices,the types and dis-tribution characteristics of in situ stresses in underground coal mines,and the distribution of mining-induced stress that forms under different geological and engineering conditions.The theory of pre-tensioned rock bolting has been proved to be suitable for ground control of deep underground coal roadways.The use of combined ground control technology(e.g.ground support,rock mass modification,and destressing)has been demonstrated to be an effective measure for rock control of deep roadways.The developed hydraulic shields for 1000 m deep ultra-long working face can effectively improve the stability of surrounding rocks and mining efficiency in the longwall face.The ground control challenges in deep underground coal mines in China are discussed,and further research is recommended in terms of theory and technology for ground control in deep roadways and longwall faces.

Characteristics of water inflow and chemical grouting treatment of a Liu Yuanzi Coal Mine shaft in the Ordos Basin

During shaft constructing, a borehole water inflow of 30 m3/h was encountered in Liu Yuanzi Coal Mine in the southwestern Ordos Basin, whose aquifer is mainly cretaceous. On the basis of regional hydrogeological conditions, a mercury intrusion method and scanning electron microscope were used in this study. We conclude that the loose, porous and easily collapsible clay particles of the cretaceous aquifer rock mass were the major geological cause for water hazards during the construction of the shaft. We propose an approach of chemical grouting from the working surface and in the end succeeded in blocking the water.

Instability characteristics of the cracked roof rock beam under shallow mining conditions

To establish the movement relationship for the roof breaking under shallow mining conditions, the mechanical model of the roof rock beam was built, then the structure instability process of the roof rock beam was analyzed. The changing criterion of the vertical displacement was established and the relationship between the deflection and the rotary motion of roof block was determined. Regarding a mining face in Shangwan Mine, the responsing laws of the deflection and horizontal thrust of the roof rock beam were obtained through FLAC3D numerical analysis. The results show that the structure instability of the cracked roof rock beam depends on the interaction between the vertical load and the horizontal thrust.For the roof rock beam, when the vertical load keeps constant, the horizontal thrust fluctuating rises with increasing deflection. The horizontal thrust increases constantly with the deeper buried depth and the smaller span.

Study on the distribution of strata rock temperature around a driving head with auxiliary ventilation

The distributions of strata rock temperature around a driving head with auxil- iary ventilation were analyzed theoretically based on a program which was developed by the authors to predict the thermal environmental conditions in a development heading with forcing auxiliary ventilation. The influences of wetness of the airway surface were dis- cussed on the cooled zone of the strata rock and on the temperature distribution in the surrounding rock. It is shown that the advancing speed and driving time have little influ- ence on the temperature profile in front of the working face of a driving airway, and the rock temperature 1.5 m ahead of the working face can be taken as the virgin rock tem- perature.

Key technology study on pillar mining under the system of room and pillar mining

Taken taifeng coal mine in Mongolia for example, discussed the stability and controllability about advance pillars which locate at the front of working face and makes simulation on pillar with the software UDEC3.1. The failure styles of advance pillars are shear failure and compression failure through analyzing the stability of advance pillars. The paper concludes that can protect advance pillars from shear failure by controlling coefficient of volumetric expansion of mining field rock and supports＇ working resistance and can also protect it from compression failure by advance supporting, increasing setting pressure and working resistance. Two advance pillars are influenced and the main failure form is compression failure through the numerical simulation.

Experimental study and numerical simulation of gas/particle flow in tunneling of mine

Respiration particles can be collected into a dust catcher by an inside inhalingand outside pressing particle collector. The work environment of the grab operator in tunneling mining was improved when a dust catcher is placed before the working face of thegrab operator. The particle movement was affected by the gas flow. The flow field insideand outside the dust collector was simulated. The effect of the operating parameter wasanalyzed. The numerical results show a good approach to predict the gas flow and particledistribution in the inside and outside of the particle collector.