Quickly obtaining densely dispersed coherent particles in steel matrix and its related mechanical property

Densely distributed coherent nanoparticles(DCN)in steel matrix can enhance the work-hardening ability and ductility of steel simultaneously.All the routes to this end can be generally classified into the liquid-solid route and the solid-solid route.However,the formation of DCN structures in steel requires long processes and complex steps.So far,obtaining steel with coherent particle enhancement in a short time remains a bottleneck,and some necessary steps remain unavoidable.Here,we show a high-efficiency liquid-phase refining process reinforced by a dynamic magnetic field.Ti-Y-Mn-O particles had an average size of around(3.53±1.21)nm and can be obtained in just around 180 s.These small nanoparticles were coherent with the matrix,implying no accumulated dislocations between the particles and the steel matrix.Our findings have a potential application for improving material machining capacity,creep resistance,and radiation resistance.

Effect of B_(4)C on strength coefficient,cold deformation and work hardening exponent characteristics of Mg composites

The emphasis of this exploration was to examine the workability and work hardening performance of Mg(Magnesium)specimen and Mg-B_(4)C composites created via the powder metallurgy technique.The pure Mg and Mg-B_(4)C composites are made with distinct weight percentages(Mg-5%B_(4)C,Mg-10%B_(4)C,and Mg-15%B_(4)C)at the unit aspect ratio.The powders and composites characterization are executed by SEM(Scanning Electron Microscope),EDS(Energy Dispersive Spectrum)with an elemental map,and XRD(X-ray Diffraction)examination.It displays that,the B_(4)C particles were dispersed consistently with the Mg matrix.The workability and work hardening examination was conducted in triaxial stress conditions using the cold deformation process.The consequence of workability stress exponent factor(β_(σ)),distinct stress proportion factors(σ_(m)/σ_(eff)and σ_(θ)/σ_(eff)),instantaneous work hardening exponent(n_(1)),work hardening exponent(n),coefficient of strength(k)and instantaneous coefficient of strength(k_(1))are recognized.The outcome displays that Mg-15%B_(4)C specimen has greater workability and work hardening parameter,initial relative density,and triaxial stresses compared with the Mg specimen and Mg-(5–10%)B_(4)C composites.

Deformation mechanisms and differential work hardening behavior of AZ31 magnesium alloy during biaxial deformation

Magnesium alloys are frequently subjected to biaxial stress during manufacturing process,however,the work hardening behavior under such circumstance are not well understood.In this study,the deformation mechanisms and differential work hardening behavior of rolled AZ31 magnesium alloy sheets under biaxial loading are investigated.The change of plastic work contours with increasing plastic strain indicates the differential work hardening behavior of AZ31 magnesium alloy under biaxial stress state,resulting in higher macroscopic work hardening rates of biaxial loading than uniaxial loading,with the elastic-plastic transition part of work hardening extended and stage Ⅲ hardly emerged.Electron backscatter diffraction and Schmid factor analysis confirm the low activation of non-basalslip during biaxial loading tests.While the thickness strain is primarily accommodated by pyramidal<c+a>slip at the initial stage of biaxial deformation,{10–11}contraction twinning is activated at larger plastic strain.The low activation of non-basalslip also retards the dynamic recovery and cross-slip of basal and prismaticslips,leading to the differential work hardening behavior of AZ31 magnesium alloy under biaxial stress state.

Work Hardening Behavior of 1020 Steel During Cold-Beating Simulation

The present research of cold-beating formation mainly focused on roller design and manufacture, kinematics, constitutive relation, metal flow law, thermo-mechanical coupling, surface micro-topography and microstructure evolution. However, the research on surface quality and performance of workpieces in the process of cold-beating is rare. Cold-beating simulation experiment of 1020 steel is conducted at room temperature and strain rates ranging from 2000 to 4000 s^-1 base on the law of plastic forming. According to the experimental data, the model of strain hardening of 1020 steel is established, Scanning Electron Microscopy（SEM） is conducted, the mechanism of the work hardening of 1020 steel is clarified by analyzing microstructure variation of 1020 steel. It is found that the strain rate hardening effect of 1020 steel is stronger than the softening effect induced by increasing temperatures, the process of simulation cold-beating cause the grain shape of 1020 steel significant change and microstructure elongate significantly to form a fibrous tis- sue parallel to the direction of deformation, the higher strain rate, the more obvious grain refinement and the more hardening effect. Additionally, the change law of the work hardening rate is investigated, the relationship between dislocation density and strain, the relationship between work hardening rate and dislocation density is obtained. Results show that the change trend of the work hardening rate of 1020 steel is divided into two stages, the work hardening rate decreases dramatically in the first stage and slowly decreases in the second stage, finally tending toward zero. Dislocation density increases with increasing strain and strain rate, work hardening rate decreases with increasing dislocation density. The research results provide the basis for solving the problem of improving the surface quality and performance of workpieces under cold-beating formation of 1020 steel.

Revealing effect of aluminum alloying on work hardening and impact behaviors of low-density Fe-18Mn-1.3C-2Cr-(4,11)Al casting steel

The present study designed two kinds of Fe-18Mn-1.3C-2Cr-(4,11)Al(wt.%)low-density steels.Tensile and impact tests were carried out to evaluate the work hardening and impact toughness properties via aluminum(Al)alloying control.Meanwhile,microstructure evolution and fracture morphology were investigated by X-ray diffraction(XRD),a scanning electron microscope(SEM)equipped with electron backscatter diffraction(EBSD),a transmission electron microscope(TEM),and a stereo-optical microscope(OM).It is found that the Al addition obviously promotes the dislocation planar slipping,resulting in cleavage and brittle impact fracture in 11wt.%Al steel.Besides,the microband-induced plasticity(MBIP)mechanism is found in 4wt.%Al containing steel,introducing considerable work hardening capacity and impact toughness of 156.8±17.4 J.The present study provides a direct illustration of the relationship between work hardening and impact toughness behaviors of these two low-density steels for potential application as impact-resistant components.

Influence of impact energy on work hardening ability of austenitic manganese steel and its mechanism

To further understand the hardening mechanism of austenitic manganese steel under actual working conditions, the work hardening ability was studied and the microstructures of austenitic manganese steel were observed under different impact energies. The work hardening mechanism was also analyzed. The results show that the best strain hardening effect could be received only when the impact energy reaches or exceeds the critical impact energy. The microstructural observations reveal that dislocations, stacking faults and twins increase with raising impact energy of the tested specimens. The hardening mechanism changes at different hardening degrees. It is mainly dislocation and slip hardening below the critical impact energy, but it changes to the twinning hardening mechanism when the impact energy is above the critical impact energy.

DEFORMATION AND WORK HARDENING OF HADFIELD MANGANESE STEEL

The work hardening of Hadfield manganese steel arises mainly form two causes;1)a large amount of twinning makes perfect dislocations or Shockley dislocations to be blocked at the coherent twin boundaries.2)the deformation leads to strong unsymmetrical distortion due to the occurrence of a large number gf Mn-C pairs or Mn-vacancy carbon-carbon cluster.It has been demonstrated by TEM observation and internal friction tests.As deformation pro- ceeds,the slip constantly accomodates twinning shear giving rise to stress relaxation.Thus, the Hadfield steel exhibits both rapid work hardening and good ductility.

Flow characteristics and hot workability of a typical low-alloy high-strength steel during multi-pass deformation

Heavy components of low-alloy high-strength(LAHS) steels are generally formed by multi-pass forging. It is necessary to explore the flow characteristics and hot workability of LAHS steels during the multi-pass forging process, which is beneficial to the formulation of actual processing parameters. In the study, the multi-pass hot compression experiments of a typical LAHS steel are carried out at a wide range of deformation temperatures and strain rates. It is found that the work hardening rate of the experimental material depends on deformation parameters and deformation passes, which is ascribed to the impacts of static and dynamic softening behaviors. A new model is established to describe the flow characteristics at various deformation passes. Compared to the classical Arrhenius model and modified Zerilli and Armstrong model, the newly proposed model shows higher prediction accuracy with a confidence level of 0.98565. Furthermore, the connection between power dissipation efficiency(PDE) and deformation parameters is revealed by analyzing the microstructures. The PDE cannot be utilized to reflect the efficiency of energy dissipation for microstructure evolution during the entire deformation process, but only to assess the efficiency of energy dissipation for microstructure evolution in a specific deformation parameter state.As a result, an integrated processing map is proposed to better study the hot workability of the LAHS steel, which considers the effects of instability factor(IF), PDE, and distribution and size of grains. The optimized processing parameters for the multi-pass deformation process are the deformation parameters of 1223–1318 K and 0.01–0.08 s^(-1). Complete dynamic recrystallization occurs within the optimized processing parameters with an average grain size of 18.36–42.3 μm. This study will guide the optimization of the forging process of heavy components.

Microstructure and mechanical properties of Ti−Nb−Fe−Zr alloys with high strength and low elastic modulus

Zr was added to Ti−Nb−Fe alloys to develop low elastic modulus and high strengthβ-Ti alloys for biomedical applications.Ingots of Ti−12Nb−2Fe−(2,4,6,8,10)Zr(at.%)were prepared by arc melting and then subjected to homogenization,cold rolling,and solution treatments.The phases and microstructures of the alloys were analyzed by optical microscopy,X-ray diffraction,and transmission electron microscopy.The mechanical properties were measured by tensile tests.The results indicate that Zr and Fe cause a remarkable solid-solution strengthening effect on the alloys;thus,all the alloys show yield and ultimate tensile strengths higher than 510 MPa and 730 MPa,respectively.Zr plays a weak role in the deformation mechanism.Further,twinning occurs in all the deformed alloys and is beneficial to both strength and plasticity.Ti−12Nb−2Fe−(8,10)Zr alloys with metastableβphases show low elastic modulus,high tensile strength,and good plasticity and are suitable candidate materials for biomedical implants.

Influence of original microstructure on the transformation behavior and mechanical properties of ultra-high-strength TRIP-aided steel

The transformation behavior and tensile properties of an ultra-high-strength transformation-induced plasticity （TRIP） steel （0.2C-2.0Si-I.SMn） were investigated by different heat treatments for automobile applications. The results show that F-TRIP steel, a tradi- tional TRIP steel containing as-cold-rolled ferfite and pearlite as the original microstructure, consists of equiaxed grains of intercritical ferrite surrounded by discrete particles of M/RA and B. In contrast, M-TRIP steel, a modified TRiP-aided steel with martensite as the original mi- crostlucture, containing full martensite as the original microstructure is comprised of lath-shaped grains of ferrite separated by lath-shaped martensite/retained austenite and bainite. Most of the austenite in F-TRIP steel is granular, while the austenite in M-TRIP steel is lath-shaped. The volume fraction of the retained austenite as well as its carbon content is lower in F-TRIP steel than in M-TRIP steel, and austenite grains in M-TRIP steel are much finer than those in F-TRIP steel. Therefore, M-TRIP steel was concluded to have a higher austenite stability, re- sulting in a lower transformation rate and consequently contributing to a higher elongation compared to F-TRIP steel. Work hardening be- havior is also discussed for both types of steel.

HOT DEFORMATION AND MARTENSITIC TRANSFORMATION BEHAVIORS OF Fe-32%Ni ALLOY

The Hot deformation and martensitic transformation behaviors of Fe-32%Ni alloy was investigated by measurements of electrical resistance and X-ray diffraction. With the increase in strain, the austenite goes through from the work-hardened to the partial dynamcally re-crystallized and then to the completed dynamically re-crystallized. The martensitic transformation characteristics depend on the austenite states. The work-hardening in small strain is helpful to martensitic transformation due to the low dislocation density and little lattice distortion, while the high dislocation density and severe lattice distortion by the increase in strain will hinder the martensitic nucleation. Once dynamic re-crystallization （ DRX ） takes place, the martensitic transformation will be enhanced again, which is related to the heterogeneous dynamic substructures. The growing DRX grain can enhance the martensitic nucleation due to the low dislocation density near its grain boundary.

Improving single pass reduction during cold rolling by controlling initial texture of AZ31 magnesium alloy sheet

The AZ31 magnesium alloy sheets obtained by multi-pass hot rolling were applied to cold rolling and the maximum single pass cold rolling reduction prior to failure of AZ31 magnesium alloy was enhanced to 41%. Larger single pass rolling reduction led to weaker texture during the multi-pass hot rolling procedure. The sheet obtained showed weak basal texture, while the value was only 1/3-1/2 that of general as-rolled AZ31 Mg alloy sheets. It was beneficial for the enhancement of further cold rolling formability despite of the coarser grain size. The deformation mechanism for the formation of texture in AZ31 magnesium alloy sheet was also analyzed in detail.

Mechanical behavior of electric resistance welded pipes in pipe-making process

The changes in the mechanical behavior of electric resistance welded（ERW） pipes before and after the cage roll forming process were investigated through tensile experiments. It is found that the Bauschinger effect does not exist in the pipe product, while the work hardening effect introduced by pipe-making is the direct cause of the mechanical changes. The prestrain introduced during different pipe-making processes are accumulative to the work hardening effect. And the increment of the yield strength for making Ф 244.48 × 8.94 pipe is approximately 45 MPa, higher than that of hot-rolled plates. It is verified that the strain ε=t/D-t is an efficient index representing the work hardening effect from the engineering viewpoint.

Effect of Ti_(p) Content on the Work Hardening and Softening Behavior of Mg-Zn-Ca Alloy

The Ti_(p)/ZX60 composites with different Ti_(p) contents were prepared by semi-solid stirring casting.After extrusion,the microstructure,work hardening and softening behavior of the Ti_(p)/ZX60 composites were analyzed compared with the ZX60(Mg-6Zn-0.2Ca)alloy.The results showed that the addition of Ti_(p) could not only promote the nucleation of dynamic recrystallized(DRXed)grains,but also be propitious to the refinement of DRXed grains.With increasing Ti_(p) content,the size of DRXed grains decreased accompanied with increasing volume fraction of DRXed grains.As the Ti_(p) content increased to 15 vol.%,the average size and volume fraction of DRXed grains reached to~0.32μm and 93.2%,respectively.Besides,both the strength and elongation were improved by the addition of Ti_(p).With increasing content of Ti_(p),a substantial increase in the strength was achieved with little change in the elongation.However,the elongation decreased sharply when the Ti_(p) content further increased to 15 vol.%.The addition of Ti_(p) led to an increase in the work hardening rate,which gradually increased with increasing Ti_(p) content.However,the softening rate did not demonstrate the same tendency with increasing Ti_(p) content.Unlike the conventional ceramic particles,the Ti_(p) can be deformed in coordination with the matrix alloy,which imparted a higher softening rate to the matrix alloy.Even though the softening rate improved as the Ti_(p) content increased from 5 to 10 vol.%,it dropped deeply as the Ti_(p) content increased to 15 vol.%owing to the fracture of Ti_(p) during extrusion.

Influence of Rare Earths on Contact Fatigue of Rail Steels

Rail/wheel contact fatigue of NbRE rail, Nb rail and U74 rail was investigated using contact fatigue tester. Microstructure and morphology as well as microhardness in the fatigue profiles were analyzed by scanning electron microscope and Vickers hardness respectively. The experimental results show that rare earths are able to delay the initiation and the propagation of fatigue cracks and postpone the surface shelling or spalling, even more, to reduce the crack propagation angle and the crack propagation depth in steady stab as well as the plastic deformation area, and to improve work-hardening of the rail steel.

MECHANICAL EFFECTS OF THE SELF-ORGANIZATION OF DISLOCATIONS AND RELATED CRITICAL CHARACTERISTICS

The effects of the dislocation pattern formed due to the self-organization of the dislocations in crystals on the macroscopic hardening and dynamic internal friction (DIF) during deformation are studied. The classic dislocation models for the hardening and DIF corresponding to the homogeneous dislocation configuration are extended to the case for the non-homogeneous one. In addition, using the result of dislocation patterning deduced from the non-linear dlislocation dynamics model for single slip, the correlation between the dislocation pattern and hardening as well as DIF is obtained. It is shown that in the case of the tension with a constant strain rate, the bifurcation point of dislocation patterning corresponds to the turning point in the stress versus strain and DIF versus strain curves. This result along with the critical characteristics of the macroscopic behavior near the bifurcation point is microscopically and macroscopically in agreement with the experimental findings on mono-crystalline pure aluminum at temperatures around 0.5T(m). The present study suggests that measuring the DIF would be a sensitive and useful mechanical means in order to study the critical phenomenon of materials during deformation.

ELASTIC－PLASTIC CONSTITUTIVE MODELS BASED ON THE MULTIPLICATION PROCESSES OF DEFORMED GRAINS

According to the characteristics of micro-deformation of polycrystalline metal,the author divides grains intothree kinds and proposes a new conceplion of deformed grains.multiplication,from which some explicit elastic-Plastic constitutive equations can be deduced and some experimental results can be explained quantitativelv,It shows that the macro-yield,rate-correlativity work hardening and other phenomena are all closely related to the kinetic process of grains deformation.

MECHANICAL PROPERTIES OF Al-Li ALLOY 8090 AT CRYOGENIC TEMPERATURES

Cryogenic strength,ductility and toughness of AI-Li alloy 8090 were found to be superior to those at ambient temperature,and up to optima at about 20 K.Different aging regimes may only influence on its cryogenic yield strength and elongation.

Softening interstage annealing of austenitic stainless steel sheets for stamping processes

To study the mechanics of work-hardening and annealing-softening, a series of experiments were conducted on samples of 304 austenitic stainless steel sheets. In addition, transmission electron microscopy （TEM）, scanning electron microscopy （SEM）, and tensile testing were carried out to study changes and mechanisms of the stainless steel structures and properties during work-hardening and annealing-softening. The results indicate that annealing at low temperatures （100-500 ~C） can only remove partial residual stresses in the sample and the softening via annealing is not obvious. Bright annealing and rapid cooling in a protective atmosphere can completely soften the cold-worked material. In addition, the low-temperature sample without a protective atmosphere only has a little oxidation on the surface, but at higher temperature the oxidized layer is very thick. Thus, high-temperature annealing should include bright annealing.

Modeling of the flow stress behavior and microstructural evolution during hot deformation of Mg-8Al-1.5Ca-0.2Sr magnesium alloy

Hot compression tests of Mg-8Al-1.5Ca-0.2Sr magnesium alloy were performed on the Gleeble-1500 machine at temperatures of 300,350,400,and 450℃and strain rates of 0.01,0.1 and 1 s^(−1).The flow stress behavior and microstructural evolution were followed.The work hardening was derived according to the Laasraoui-Jonas model.An improved approach,which considered the influence of yield stress on flow stress and the effect of grain boundary(GB)migration on the evolution of dislocation density during compression,was used to simulate the microstructural evolution,the flow stress and the volume fraction recrystallized of Mg-8Al-1.5Ca-0.2Sr magnesium alloy.The simulated results are in good agreement with experimental results.