Sacrificial Anode Stability and Polarization Potential Variation in a Ternary Al-xZn-xMg Alloy in a Seawater-Marine Environment

In this paper, the effects of zinc （Zn） and magnesium （Mg） addition on the performance of an aluminum-based sacrificial anode in seawater were investigated using a potential measurement method. Anodic efficiency, protection efficiency, and polarized potential were the parameters used. The percentages of Zn and Mg in the anodes were varied from 2% to 8% Zn and 1% to 4% Mg. The alloys produced were tested as sacrificial anodes for the protection of mild steel in seawater at room temperature. Current efficiency as high as 88.36% was obtained in alloys containing 6% Zn and 1% Mg. The polarization potentials obtained for the coupled （steel/Al-based alloys） are as given in the Pourbaix diagrams, with steel lying within the immunity region/cathodic region and the sacrificial anodes within the anodic region. The protection offered by the sacrificial anodes to the steel after the 7th and 8th week was measured and protection efficiency values as high as 99.66% and 99.47% were achieved for the A1-6%Zn-l%Mg cast anode. The microstructures of the cast anodes comprise of intermetallic structures of hexagonal Mg3Zn2 and body-centered cubic A12Mg3Zn3. These are probably responsible for the breakdown of the passive alumina film, thus enhancing the anode efficiency.

Study on Al-Zn-In Alloy as Sacrificial Anodes in Seawater Environment

Electrochemical properties including conventional electrochemical properties: open circuit potential, polarization poten- tial, electrochemical capacity, morphology of surface dissolution, and the initial polarization properties of Al-Zn-In-Mg-Ti and Al-Zn-In-Si sacrificial anodes are investigated in the sea. The curves of anode output current and work potential with time, the im- pact of area ratio of cathode to anode on anode output current is discussed, and the initial polarization properties are investigated with cyclic voltammetry (CV) finally. The results show that for the two anodes, the current efficiency got in the sea environment is higher than the data of the 4-day-accelerated test in laboratory and the corrosion morphology is more uniform in the sea. With the same exposed area, the current efficiency of Al-Zn-In-Mg-Ti anode is higher than that of Al-Zn-In-Si in the sea. For both anodes, the cur- rent efficiency becomes larger with the increase of the area ratio of cathode to anode. The two anodes can output larger current in strong polarization state. The situation is consistent with the results that small area anode released higher current in the sea trial. The difference rests with that Al-Zn-In-Mg-Ti anode output far greater current than that of the Al-Zn-In-Si under the same polarization potential. The initial polarization property of the Al-Zn-In-Mg-Ti anode is better than Al-Zn-In-Si anode.

Zn'S ROLE IN DISSOLUTION OF Al SACRIFICIAL ANODES

The role of alloying elements in the dissolution of aluminium sacrificial anodes was investigated . The effect of indium on the electrochemical performance of anode and the relationship between indium and impurities , such as silicon and iron, were studied. The distribution of indium in aluminium alloy was detected . The electrochemical behaviour of In-implanted aluminium alloy was also studied . The experimental results indicate that indium activates the surface of aluminium alloy and improves the electrochemical performance of alloy containing more amounts of impurity . Indium combines with silicon and iron.More satisfactory properties were obtained when the alloy’s proportion of content of In to that of (Si+ Fe) is about 1 : (8 ~10). The electrochemical properties of Al alloy, especially the surface activity of the anode were improved by ion implantation . Indium segregates in the alloy . The amount of Si and Fe in the In-rich segregated phase is richer than that in the matrix. It is proposed that

EFFECTS OF Bi AND Ti ON ELECTROCHEMICAL PROPERTY OF Al-Zn-In SACRIFICIAL ANODE

The effect of trace elements Bi and Ti on the electrochemical property of aluminium sacrificial anode in seawater was studied . Different amounts of Bi and Ti were alloyed with Al-Zn-In to make 9 types of aluminium sacrificial anodes . Anode closed circuit potential, discharge capacities and current efficiencies were measured in the laboratory . The results show that the effect of Bi is greater than that of Ti.

Effects of Zinc Addition on the Performance of Aluminium as Sacrificial Anode in Seawater

In this work, the effect of zinc addition on the performance of aluminium-based sacrificial anode in seawater was investigated. The parameters used in assessing the performance of the cast anodes are anodic efficiency, protection efficiency and polarized potential. The percentages of Zn in the anodes were varied from 1 to 8%Zn. The alloys produced were tested as sacrificial anode for the protection of mild steel in seawater at room temperature. Current efficiency as high as 86.69% was achieved at 6%Zn in the alloys. The polarized potential obtained for the couples(steel/Al based alloys) are as given in the pourbaix diagrams with the steel lying within the immunity region/cathodic region ( S-0.5V SHE) and the sacrificial anodes within the anodic region. The protection offered by the sacrificial anodes to the steel after the 7th and 8th week were measured. Protection efficiency values as high as 99.26% and 99.13% were achieved after the 7th and 8th with Al-6%Zn. The microstructure showed the intermetallic structures of β-phase which breakdown the alumina passive film and thus enhancing the anode efficiency.

Influence of Ga and Bi on electrochemical performance of Al-Zn-Sn sacrificial anodes

The influence of Ga and Bi on the microstructure and electrochemical performance of Al-7Zn-0.1Sn （mass fraction,%） sacrificial anodes was investigated by means of optical microscopy （OM）,scanning electron microscopy/energy dispersive X-ray analysis （SEM/EDAX） and electrochemical measurements.It was found that the coarse dendrites structure transformed into the equiaxed grains as well as a small amount of dendrite grains after adding Ga and Bi into Al-Zn-Sn alloys.A high current efficiency of 97% and even corrosion morphology were obtained for Al-7Zn-0.1Sn-0.015Ga-0.1Bi alloy.The results indicate that the proper amount of Ga and Bi is effective on improving the microstructure and electrochemical performance of Al-Zn-Sn alloy.

Effect of Zn/Mg ratio on cathodic protection of carbon steel using Al-Zn-Mg sacrificial anodes

Al-Zn-Mg alloys with different Zn/Mg mass ratios were evaluated as sacrificial anodes for cathodic protection of carbon steel in 3.5 wt.%Na Cl solution.The anodes were fabricated from pure Al,Zn and Mg metals using casting technique.Optical microscopy,SEM-EDS,XRD and electrochemical techniques were used.The results indicated that with decreasing Zn/Mg mass ratio,the grain size ofα(Al)and the particle size of the precipitates decreased while the volume fraction of the precipitates increased.The anode with Zn/Mg mass ratio>4.0 exhibited the lowest corrosion rate,while the anode with Zn/Mg mass ratio<0.62 gave the highest corrosion rate and provided the highest cathodic protection efficiency for carbon steel(AISI 1018).Furthermore,the results showed that the anode with Zn/Mg mass ratio<0.62 exhibited a porous corrosion product compared to the other anodes.

Effect of Sacrificial Anode Protection for Steel Pipe Piles at Dandong Port

The sacrificial anode protection system for the steel pipe piles of the 3rd berth of Dandong; wharf at Dandong port has operated for eight years. In this paper, the program design and the protection effect of the sacrificial anode protection system are presented. The results of various inspections show that the piles are protected very satisfactorily.

Effect of Oxide Inclusions on Electrochemical Properties of Aluminium Sacrificial Anodes

Oxide films are incorporated into melts by an entrainment process, and are expected to be present in most metals, but particularly cast Al alloys. The oxides are necessarily present as folded-over double films （bifilms） that are effectively cracks. Their effect on the electrochemical behaviour of cast Al-SZn-0.021n sacrificial anodes was studied in 3 wt pct sodium chloride solution using the NACE efficiency evaluation. Three methods were employed to entrain progressive amounts of oxide in the alloy, including the addition of Al-Zn-ln maching chips to the charge, increasing the pouring height, and agitating the melt. The introduction of oxide bifilms in the cast alloy resulted in the deterioration of the electrochemical properties of the sacrificial anodes, such as current capacity and anode efficiency, and introduced increasing variability in these properties. The results suggest that corrosion behaviour is strongly related to the presence of bifilms suspended in the liquid alloy because bifilms provide crack paths allowing the corrodant to penetrate deeply into the metal matrix, and simultaneously provide localized galvanic cells because of the precipitation of Fe rich intermetallic compounds on their outer surfaces.

Environmental Impact Assessment of Sacrificial Anode Method in Taiwan Strait

Taiwan Strait is one of the potential wind farm in the world. Cooperate with the development of national policies, thousands of offshore wind turbines will be installed in Taiwan Strait. In order to enable offshore wind turbine foundation to be erected in the ocean for a long time, the offshore structure facilities are protected by sacrificial anode or impressed current of today. This study utilized the MIKE21 numerical model, combined with ocean parameters such as sea waves and tidal current to simulate the change of the diffusion concentration and diffusion range of the materials released by the aluminum sacrificial anode blocks by the Changhua offshore wind farm located on Taiwan Strait in winter and summer, thus to evaluate the impact on the marine environment.

Influence of Mg and Ti on the microstructure and electrochemical performance of aluminum alloy sacrificial anodes

The experiments focused on the influence of magnesium and titanium as additional alloying elements on the microstructure and electro-chemical behavior of Al-Zn-In sacrificial anodes. The electrochemical behavior of the aluminum sacrificial anode with 3 wt.% sodium chloride solution was studied by electrochemical impedance spectroscopy (EIS) tests. It was found that a microstructure with few precipitates and refined grains could be achieved by adding 1 wt.% Mg and 0.05 wt.% Ti to the Al-Zn-In alloy,resulting...

Effects of strain-induced melt activation treatment on the microstructure and properties of Zn sacrificial anodes

The microstructural properties and electrochemical performance of zinc(Zn)sacrificial anodes during strain-induced melt activation(SIMA)were investigated in this study.The samples were subjected to a compressive ratio of 20%-50% at various temperatures(425-435℃)and durations(5-30 min).Short-term electrochemical tests(anode tests)based on DNV-RP-B401 and potentiodynamic polarization tests were performed in 3.5wt%NaCl solution to evaluate the electrochemical efficiency and corrosion behavior of the samples,respectively.The electrochemical test results for the optimum sample confirmed that the corrosion current density declined by 90% and the anode efficiency slightly decreased relative to that of the raw sample.Energy-dispersive X-ray spectroscopy,scanning electron microscopy,metallographic images,and microhardness profiles showed the accumulation of alloying elements on the boundary and the conversion of uniform corrosion into localized corrosion,hence the decrease of the Zn sacrificial anode’s efficiency after the SIMA process.

ELECTROCHEMICAL BEHAVIOR OF Al-BASIC SACRIFICIAL ANODE AT ESTUARY

The Al-basic sacrificial anode is widely used to protect steel construction from corrosion in seawater,but is not suitable for protecting steel in freshwater. In the estuary area, seawater and freshwater mix anddifferent seawater salinity can be formed in different mixing sites between freshwater and seawater. Basedon the requirements of the Shengli Petroleum Administrative Bureau of China, the effect of seawatersalinity on electrochemical properties of Al-basic anode was studied under laboratory conditions by themethod given in National Standard GB 4948-85 (China Starndard Bureau, 1985). No obvious effectwas found when seawater salinity was 30 to 10, but obvious effect on anodic open circuit potential, closedcircuit potential and current efficiency was found when seawater salinity was 5. These values are lowerthan those given in the Naional Standard.

Gunn器件中畴的静止-渡越-静止模式的实验观察和计算机模拟

本文讨论在GaAs n^+-n-n^+夹层结构的Cunn器件中畴的静止-渡越-静止模式,进行了实验观察和计算机模拟,指出在超过阈值的偏置电压下,当畴的耗尽层进入阳极附近的高掺杂区后,会逐渐停止下来形成准静态畴,这时畴外电场达到最大值.如果这时阴极凹口仍不能形成新畴,则准静态畴将进一步调整成为真正的静止畴,而畴外电场也将由最大值下降到一个与偏压无关的固定值.经过理论分析,得到了静止畴所固有的与外加偏压无关的畴外电场与有源区掺杂浓度的关系式,并和计算机模拟的结果相比较,得到很好的符合.如果偏压的增加使准静态畴所对应的畴外电场最大值已经足够使阴极凹口形成新的畴,则静止畴将转变为渡越畴.如果偏压继续增加,使积累层尾部覆盖了阴极凹口,则畴会再次静止下来,直到偏压增加到畴发生雪崩为止.计算和实验表明,后一个静止区的电压变化范围要比前一个大得多.本文还讨论了两个转变电压和温度的关系及扩散系数对静止畴的影响.

Effectiveness Evaluation Study of Self-made Zinc Alloy Sacrificial Anode under Chloride Salt Erosion Environment

To investigate the effectiveness of self-made zinc alloy sacrificial anode material for the protection of reinforcement in concrete under chlorine salt erosion environment,salt solution immersion corrosion and electromigration accelerated corrosion tests were used to evaluate the effectiveness of self-made zinc alloy anode with the help of relevant cathodic protection guidelines and evaluation criteria for the corrosion of reinforcement in concrete.The results showed that the protection was effective because the potential of the zinc alloy anode protection steel bar in the salt solution satis?ed the“-780 mV(SCE)”validity criterion.The self-corrosion potential(E_(corr))of the sacri?cial anode protection steel in concrete was greater than-276 mV,and the protective current density of the zinc alloy anode was 1-3μA·cm^(-2),which met the standards of EN12696-2000,further indicating that the self-made zinc alloy sacri?cial anode had a good protection combining with the polarization resistance and the appearance of the corroded surface of the steel in concrete.The microscopic morphology of the corroded surface and the composition of the corrosion products indicates that the mortar of the self-made zinc alloy anode has a lower pH than the imported anodes,so the long-term protection of the selfmade zinc alloy sacri?cial anode needs to be further improved.

Extended Anode Effect for Tube Inner Coating of Non-Conductive Ceramics by Pulsed Coaxial Magnetron Plasma

For uniform tube inner coating of non-conductive thin films, the double-ended coaxial magnetron pulsed plasma (DCMPP) method was investigated. In this study, coating of TiN and TiO2 was performed. It was clearly shown that the extended anode effect was strongly influenced by the electric resistance of the coated thin films on the inner surface of an insulator tube. Additionally, high frequency (100 kHz) was better for relatively high plasma density. On the other hand, in the case of titanium oxide deposition, negative ion productions drastically decrease the deposition rate and the shifting velocity of plasma main position for coated TiO2 films.

Pyrolyzed Iron Phthalocyanine-Modified Multi-Walled Carbon Nanotubes as Composite Anode in Marine Sediment Microbial Fuel Cells and Its Electrochemical Performance

Improving the performance of anode is a crucial step for increasing output power of marine sediment microbial fuel cells(MSMFCs)to drive marine monitor to work for a long term on the ocean floor.A pyrolyzed iron phthalocyanine modified multi-walled carbon nanotubes composite(FePc/MWCNTs)has been utilized as a novel nodified anode in the MSMFC.Its structure of the composite modified anode and electrochemical performance have been investigated respectively in the paper.There is a substantial improvement in electron-transfer efficiency from the bacteria biofilm to the modified anode via the pyrolyzed FePc/MWCNTs composite based on their cyclic voltammetry(CV)and Tafel curves.The electron transfer kinetic activity of the FePc/MWCNTs-modified anode is 1.86 times higher than of the unmodified anode.The maximum power density of the modified MSMFC was 572.3±14 m W m^-2,which is 2.6 times larger than the unmodified one(218.3±11 m W m^-2).The anodic structure and cell scale would be greatly minimized to obtain the same output power by the modified MSMFC,so that it will make the MSMFC to be easily deployed on the remote ocean floor.Therefore,it would have a great significance for us to design a novel and renewable long term power source.Finally,a novel molecular synergetic mechanism is proposed to elucidate its excellent electrochemical performance.

Theoretical and Experimental Sets of Choice Anode/Cathode Architectonics for High-Performance Full-Scale LIB Built-up Models

To control the power hierarchy design of lithium-ion battery(LIB)builtup sets for electric vehicles(EVs),we offer intensive theoretical and experimental sets of choice anode/cathode architectonics that can be modulated in full-scale LIB built-up models.As primary structural tectonics,heterogeneous composite superstructures of full-cell-LIB(anode//cathode)electrodes were designed in closely packed flower agave rosettes TiO2@C(FRTO@C anode)and vertical-star-tower LiFePO4@C(VST@C cathode)building blocks to regulate the electron/ion movement in the three-dimensional axes and orientation pathways.The superpower hierarchy surfaces and multi-directional orientation components may create isosurface potential electrodes with mobile electron movements,in-to-out interplay electron dominances,and electron/charge cloud distributions.This study is the first to evaluate the hotkeys of choice anode/cathode architectonics to assemble different LIB-electrode platforms with high-mobility electron/ion flows and high-performance capacity functionalities.Density functional theory calculation revealed that the FRTO@C anode and VST-(i)@C cathode architectonics are a superior choice for the configuration of full-scale LIB built-up models.The integrated FRTO@C//VST-(i)@C full-scale LIB retains a huge discharge capacity(~94.2%),an average Coulombic efficiency of 99.85%after 2000 cycles at 1 C,and a high energy density of 127 Wh kg?1,thereby satisfying scale-up commercial EV requirements.

Mesoporous Graphene Hosts for Dendrite-Free Lithium Metal Anode in Working Rechargeable Batteries

Lithium(Li) metal anode has received extensive attentions due to its ultrahigh theoretical capacity and the most negative electrode potential. However, dendrite growth severely impedes the practical applications of the Li metal anode in rechargeable batteries. In this contribution, a mesoporous graphene with a high specific surface area was synthesized to host the Li metal anode. The mesoporous graphene host(MGH) has a high specific surface area(2090 m^2/g), which affords free space and an interconnected conductive pathway for Li plating and stripping, thus alleviating the volume variation and reducing the generation of dead Li during repeated cycles. More importantly, the high specific surface area of MGH efficiently reduces the local current density of the electrode, which favors a uniform Li nucleation and plating behavior, rendering a dendritefree deposition morphology at a low overpotential. These factors synergistically boost the Li utilization(90.1% vs. 70.1% for Cu foil) and life span(150 cycles vs. 100 cycles for Cu foil) with a low polarization of MGH electrode at an ultrahigh current of 15.0 mA/cm^2. The as-prepared MGH can provide fresh insights into the electrode design of the Li metal anode operating at high rates.

Enhanced coking resistance of a Ni cermet anode by a chromates protective layer

Ni-based anodes of SOFCs are susceptible to coking, which greatly limits practical application of direct methane-based fuels. An indirect internal reformer is an effective way to convert methane-based fuels into syngas before they reach anode. In this work, catalytic activity of a redox-stable perovskite La0.7Sr0.3Cr0.8Fe0.2O3-δ(LSCrFO) for methane conversion was evaluated. The catalyst was fabricated as an anodic protective layer to improve coking resistance of a Ni cermet anode. Using wet CH4 as a fuel, the LSCrFO-modified cell showed excellent power output and good coking resistance with peak power density of 1.59 W cm-2 at 800℃. The cell demonstrated good durability lasting for at least 100 h. While the bare cell without the protective layer showed poor durability with the cell voltage fast dropped from 0.75 V to 0.4 V within 30 min. Under wet coal bed methane (CBM) operation, obvious performance degradation within 35 h (1.7 mV h^-1) was observed due to the influence of heavy carbon compounds in CBM. The pre-and post-mortem microstructures and carbon analysis of the anode surface and catalyst surface were further conducted.