Microstructure of Steel Fiber Reinforced Polymer-cement-based Composites

Mercury intrusion porosimetry was used to measure the pore structure of steel fiber reinforced polymer-cement-based composite. The results indicate that the large pore volume decreases by 57. 8% - 51.2% and by 87. 1% - 88% with the addition of steel fibers and polymers respectively. When both steel fibers and polymers are simultaneously added, the large pore volume decreases by 88.3% - 90.1% . As a surface active material , polymer has a favorable water-reduced and forming-film effect, which is contributed to the decrease of the thickness of water film and the improvement of the conglutination between the fibers and the matrix. Polymers could form a microstructure network. This network structure and the bone structure of cement hydration products penetrate each other and thus the interpenetrating network with sticky aggregate and steel fiber inside forms.

Internal Force Distribution in Steel-Concrete Composite Structure for Pylon of Cable-Stayed Bridge

Adopting a steel-anchor beam and steel corbel composite structure in the anchor zone on pylon is one of the key techniques for the design of Jintang bridge, a cable-stayed bridge in Zhoushan, China. In order to ensure the safety of the steel-concrete composite structure, a stud connector model for the joint section was put forward. Experiments were conducted to obtain the relation between load and slip of specimen, the failure pattern of stud connector, the yield bearing capacity and ultimate bearing capacity of a single stud, etc. The whole process of the structural behavior of the specimen was comprehensively analyzed. The features of the internal force distribution in the steel-concrete composite structure and the strain distribution of stud connector under different loads were emphatically studied. The test results show that the stud connector is applicable for the steel-concrete composite structure for pylon of Jintang bridge. The stud has a good ductility performance and a obvious yield process before its destruction. The stud connector basically works in a state of elasticity under a load less than the yield load.

Determination Method on Initial Pretension of Cables in Steel Mega Frame and Prestressed Composite Bracing Structure

Determining initial pretension values of pre-stressed cables is one of the key problems for a steel mega frame and pre-stressed composite bracing structure.Through the mechanical analysis of the composite bracing under vertical loading,the critical factors deciding the initial pretention value were found.According to these factors,a rule for the initial pretension value was put forward.The determination equations were acquired based on the principle of force equilibrium at nodes.The numerical results indicate that the internal force disequilibrium in composite bracings resulted from symmetrical load can be eliminated only in a symmetrical way,so that initial pretention values are decided only by vertical loads.The influencing coefficient leveling method,taking into account interactions between story and story,is accurate and feasible.

Studies of Composition and Structure of CO_2 Corrosion Film of X56 Steel in the Medium of CO_2 and Salt Water

The X56 steel samples was corroded in the medium of salt water solution at the conditions of CO2 partial pressure POM 0.5 to 2.0 MPa, temperature 80 °C and flow rate 1.4m/s. Corrosion weigh loss, composition and structure, morphology and phase of corrosion films of the samples were investigate by SEM, EDS, XRD and XPS. The results indicated that the corrosion degree was accelerated with increasing POM ? The intense localised corrosion occurred on the surface of samples. The corrosion films mainly comprised of FeCO3 and complex phase products (Fe, Ca....)COj. There exists serious pitting on the metal substrates under the corrosion film. The theoretic and experimental analyses indicate this is caused by existed micropores or micro holes in films, which have the function of mass transportation.

Fine structure and phase composition of Fe–14Mn–1.2C steel:influence of a modified mixture based on refractory metals

The effect of TiO;,ZrO;and Na;AlF;ultrafine powders on the fine structure and the phase composition of Fe–14Mn–1.2C steel was investigated.The introduction of the ultrafine powders into the melt influenced the grain size,the quantity,and the character of distribution of nonmetallic inclusions in the railroad frogs.The microstructure of castings was improved significantly because of the refinement of the grain structure and an increase of the grain-boundary area.After the modifying mixture was introduced into the melt,either the microtwins of one or two intersecting systems or the precipitations of ε-martensite of different types,or simultaneously the microtwins and wafers of ε-martensite,were present in each grain.

Mechanical Behavior of a Glass-fiber Reinforced Composite to Steel Joint for Ships

The use of a glass-fiber reinforced composite in marine structures is becoming more common, particularly due to the potential weight savings. The mechanical response of the joint between a glass-fiber reinforced polymer （GRP） superstructure and a steel hull formed is examined and subsequently modified to improve performance through a combined program of modeling and testing. A finite-element model is developed to predict the response of the joint. The model takes into account the contact at the interface between different materials, progressive damage, large deformation theory, and a non-linear stress-strain relationship. To predict the progressive failure, the analysis combines Hashin failure criteria and maximum stress failure criteria. The results show stress response has a great influence on the strength and bearing of the joint. The Balsawood-steel interface is proved to be critical to the mechanical behavior of the joint. Good agreement between experimental results and numerical predictions is observed.

Evaluation of Current Design Practices on Estimation of Axial Capacity of Concrete Encased Steel Composite Stub Columns： A Review

This paper presents the design assessment of concrete encased I-sections composite column based approaches given in Eurocode, ACI Code, BS Code and AISC-LRFD. This study includes comparison of various design parameters and evaluation of design strength based on the procedures predicted in the various codes of practices. A practical example has been assumed and calculation has been shown to evaluate their potentiality in understanding in predicting the potentiality of various procedures. The obtained results based on the methods varies widely, because of the different design considerations adopted by the different codes. As such, they have hardly considered the effect of confinement of the concrete due to the presence of longitudinal reinforcements as well as lateral ties. The study has attempted to throw light on critical review and their potentiality in assessing the strength of such concrete encased composite column under purely axial loads.

Static behavior of semi-rigid thin-walled steel-concrete composite beam-to-column joints with bolted partial-depth flush end plate:experimental study

A new type of semi-rigid thin-walled steel-concrete composite beam-to-column joint has been proposed in this paper.Five semi-rigid composite beam-to-column joint specimens subjected to hogging moments under monotonic loading were tested to study the static behavior of this new type of joint.The main variable parameters for the five joint specimens were the longitudinal reinforcement ratio and the joint type.The experimental results designated that the magnitude of extension of the longitudinal reinforcement is the most important factor that influenced the moment-rotation characteristic of the new type of joint.The concrete slabs could resist 3.8%-19.1% of the total shear load applied to the cross-sections near the beam-to-column connection.The edge stiffened elements,such as the flange of the lipped I-section thin-walled steel beam,were capable of having considerable inelastic deformation capacity although they had comparatively large width-to-thickness ratios.The shear failure of the concrete cantilever edge strip must be taken into account in practical design because it has significant influence on the anchorage of the longitudinal reinforcement in the new type of external joints.

型钢-UHPC轻型组合桥面板及其抗弯性能研究

正交异性钢桥面是目前800m以上国内外特大跨径钢桥的唯一选择,主因是自重轻、强度高、架设方便。但其存在疲劳开裂风险大、运维成本高的缺点。随着高性能材料UHPC的研发和应用,为构建自重轻、病害少、经济性好的桥面新结构提供了可能性。经过多年研究,作者提出一种新型桥面板结构——型钢-UHPC轻型组合桥面结构,将型钢、钢板条与UHPC组合,桥面板的形成无任何板件焊接,因而具有高抗疲劳性,且与传统钢桥面相比,自重持平、造价减半,可作为除“正交异性钢桥面”外的“第二种”大跨径钢桥的桥面结构方案。该文研究这种轻型组合桥面板预制板及横向接缝的抗弯性能,制作4个条带模型(包括2个预制板试件和2个接缝试件),开展三点弯曲的横向接缝负弯矩试验和预制板正弯矩试验,并对试验结果进行分析;基于“条带法”建立预制板试件极限承载力计算模型,提出接缝试件的UHPC开裂名义拉应力计算方法;基于某斜拉桥应用实例,进行整体计算和局部计算,验证新型组合桥面结构在实桥上应用的可行性。研究结果表明:(1)型钢与UHPC间在极限状态前相对滑移非常小,具有良好的协同受力性能;(2)预制板试件的正弯矩极限承载力以型钢屈服控制,而接缝试件负弯矩极限承载力以UHPC开裂和加密钢筋断裂控制;(3)接缝试件的“T形”接缝、加密钢筋、燕尾形的企口、交错式切割型钢钢条等构造设计对接缝整体抗弯拉性能有很好的提高效果;(4)预制板试件极限承载力计算模型所得计算值与试验值吻合良好,该模型搭配名义拉应力计算方法,可帮助工程实际问题的设计与应用;(5)试验结果与实桥的有限元计算值相比,新型桥面结构均有1.3倍以上的安全系数,新型组合桥面应用于实桥具有可行性。

装配式轻钢框架-轻钢骨架轻混凝土墙板结构抗震性能

为研究装配式轻钢框架-轻钢骨架轻混凝土墙板结构抗震性能,对1个足尺轻钢框架结构试件和3个足尺轻钢框架-轻钢骨架轻混凝土墙板结构试件进行了低周反复荷载下的抗震性能试验及理论分析,试件变量包括:2种装配构造,即内嵌式装配墙板、外贴式装配墙板;2种轻钢骨架轻混凝土墙板,即框架式轻钢骨架轻混凝土墙板、桁架式轻钢骨架轻混凝土墙板。研究了各试件的破坏特征和损伤演化过程,分析了结构滞回特性、承载力、变形能力、刚度退化、耗能性能和应变。结果表明:装配式轻钢框架-轻钢骨架轻混凝土墙板结构共同工作性能良好,其水平承载力相比轻钢框架提高了204.7%~210.4%,抗侧刚度提高了257.3%~512.5%,结构变形及耗能能力有显著提高;内嵌墙板的自攻钉连接构造以及外贴墙板的螺栓连接构造传力性能可靠,结构具备2道抗震防线的受力特征;基于简化塑性分析模型以及拉压杆软化桁架模型,对试件承载力进行了计算,计算结果与试验符合较好。

常泰长江大桥组合索塔锚固结构钢-混传剪构造足尺模型试验研究

常泰长江大桥索塔锚固结构采用钢箱-核芯混凝土组合结构,为研究该新型组合索塔锚固结构钢-混传剪构造的受力特性,进行钢-混传剪构造足尺模型试验研究。制作2个锚固结构足尺节段试验模型,通过压剪试验研究锚固结构的荷载~滑移曲线及应力、应变分布等受力特性,并通过有限元模型分析锚固结构的传力机理和各组件的内力分配比例,推导剪力钉剪力计算方法。结果表明:在2.14倍单索最大索力荷载作用下,锚固结构保持弹性状态,钢壁板未产生明显滑移,钢-混界面最大滑移不超过0.25 mm,该锚固结构中钢-混传剪构造至少具有2.14倍的安全系数;荷载作用下,剪力钉剪力从上至下逐渐增大,锚腹板附近底部3排剪力钉剪力较大,钢-混传剪构造至少存在剪力钉和界面摩擦力2种传剪机制,钢-混传剪构造的承载能力显著提高;钢-混传剪构造受力过程分为粘结力传力阶段和局部滑移阶段,剪力钉剪力分布不仅与沿剪切方向长度分布有关,也与荷载的大小线性相关。

不同界面下梁端直剪型锚栓钢板剪切承载力试验研究

开展梁端直剪型锚栓钢板剪切承载力加固试验研究。试验序列包含1个对比试验段、5个剪切承载力加固试验段。试验参数包括界面条件和钢板高度。结果表明:受力过程中钢板与混凝土之间的黏结界面终会剥离,不同黏结界面不影响剪切承载力;增加钢板高度和配套的直剪型锚栓数量能有效提高混凝土梁的剪切承载力。直剪型锚栓钢板剪切承载力加固存在2种机制,约束机制通过限制斜裂缝宽度提高剪切承载力,而组合受力机制通过钢板将一部分剪力直接传入支座。加固钢板高度较小时以约束机制为主,加固钢板高度较大时,2种加固机制联合发挥作用。

铜/钢爆炸焊接复合界面的显微组织及晶粒结构演化机理

采用光滑粒子仿真、先进表征和理论分析相结合的方法,对铜/钢复合材料爆炸焊接过程中的界面瞬态行为进行深入研究,并详细阐述其显微组织演化机制。根据仿真数据重构波形完整的演化过程,并揭示各种界面特征的形成机制。多尺度EBSD分析表明,界面附近区域呈多样性的晶粒结构,其演化机制主要受塑性流动、动态再结晶和凝固形核三个过程的控制。最后,通过纳米压痕实验建立晶粒结构与力学性能之间的关系。

装配式型钢混凝土叠合框架梁连接节点构造设置与安全分析

住房和城乡建设部印发《“十四五”建筑业发展规划》提出大力发展装配式建筑、推动生产和施工智能化升级的主要任务。而国内目前采用的预制叠合框架梁存在着跨度大自重大吊装成本高、预制梁柱节点位置易发生钢筋碰撞吊装定位难度大等问题,限制了装配式建筑结构的发展。结合实际工程项目,提出一种新型的装配式型钢混凝土叠合框架梁,并对该叠合梁的构造设置、连接方式及安全性进行分析,从而为装配式框架结构、框架—剪力墙结构等装配式建筑中框架梁的深化设计提供一种新的拆分方案。

钢-UHPC结合段PBL连接件和钢梁端面承压联合作用研究

钢-混结合段作为钢梁和混凝土连接为整体的核心部件,传力构件的受力性能对钢-混凝土结合段至关重要。为提高结合段的力学性能,进行了仅有钢梁端面承压、PBL连接件和两者联合作用3组推出试验。结果表明:3组试件最终破坏裂缝分布均为钢梁端面侧“八”字形分布;钢梁端面组(D组)试件破坏模式主要为UHPC的开裂破坏而失效,PBL连接件组(P组)和联合作用组(PD组)试件主要是贯穿钢筋的剪切破坏而失效;3组试件的荷载-滑移曲线均包含弹性、裂缝开展和屈服3个阶段,由于贯穿钢筋和UHPC榫具有抑制裂缝开展和提高试件延性的作用,P组和PD组试件裂缝开展阶段较D组更短,屈服阶段更长,延性更好。对荷载-滑移曲线进行拟合,提出了钢梁端面承压和PBL连接件承载力随滑移量变化的计算公式。引入滞后滑移差Δs_(j),当Δs_(j)=0~0.67 mm时,联合作用计算结果偏于安全。计算得到钢梁端面承压传力比例约为43%,PBL连接件传力比例约为57%,两者传力效果基本相当。利用UHPC作为外包混凝土时,建议采用承载能力更高的贯穿钢筋,以充分发挥UHPC的高强性能,从而提高结合段的承载能力。

叠加空腹桁架的钢-钢骨混凝土组合转换桁架设计分析与监测

针对某上弦为钢骨构件、腹杆及下弦为型钢的钢-钢骨混凝土组合转换桁架结构,采用PKPM软件对组合转换桁架和其上空腹桁架进行了多个整体模型的弹性对比分析及静力推覆分析。结果表明,施工模拟方式、楼面板刚度模拟方式、混凝土空腹桁架构件徐变、中大震下出铰情况对转换桁架和空腹桁架分担的转换荷载计算值均有较大影响,相关因素应予包络、准确地考虑。对多个子结构组合而成的结构体系,应明晰各子结构在整体中发挥的作用,以及各子结构在相关因素变动情况下的定量变化情况,以保证各子结构性能稳定性和整体结构的安全。工程施工阶段监测表明,叠加空腹桁架的组合转换桁架结构变形及构件应变基本与设计预期相符,转换结构安全合理。

波纹钢-混凝土复合结构高温压弯性态研究

波纹钢-混凝土复合结构因其强度较高且施工高效已逐渐应用于隧道支护中,但波纹钢板由于无混凝土的保护,在高温下性能劣化严重。依托云南省普洱市高山寨隧道,利用ABAQUS软件建立有限元模型进行数值模拟分析,研究波纹钢-混凝土复合结构在不同温度和不同偏心距正负弯矩作用下的多工况高温压弯性态。研究结果表明,随着温度的升高,波纹钢-混凝土复合结构中和轴逐渐上移,初始抗弯刚度和极限荷载逐渐下降;当温度>500℃时,结构性能降低幅度最大,宜将500℃作为结构重点关注温度。

大跨度钢-混结合梁悬索桥涡激振动控制指标体系研究

为保证已建桥梁发生涡激振动后桥梁结构的安全以及桥上行车和行人安全,提出综合考虑人员舒适性、结构受力和停车线形三方面的大跨度钢-混结合梁悬索桥涡激振动控制指标体系。该体系包含9项指标,分别为驾乘人员舒适度、驾乘人员晕动症、行人舒适度(狄克曼指标)、加劲梁强度、加劲梁应力、加劲梁挠度、桥面纵坡、竖曲线半径和停车视距。以武汉鹦鹉洲长江大桥为背景,分别计算了“限速”和“封桥”2个交通管制措施下9项指标对应的涡激振动振幅限值。在此基础上,将9项指标对应的涡激振动振幅限值的最小值作为涡激振动限值建议取值。结果表明:当该桥发生低阶竖弯涡激振动(VS1、VAS1)时,涡激振动的控制因素为加劲梁挠度指标;当大桥发生VAS2模态的竖弯涡激振动时,涡激振动由驾乘人员晕动症指标和行人舒适度指标共同控制;当大桥发生高阶竖弯涡激振动(VAS3、VAS4)时,涡激振动由行人舒适度指标控制。涡激振动控制指标体系及限值标准的计算框架可适用于不同桥型涡激振动限值的计算。

Technological development and engineering applications of novel steel-concrete composite structures

In view of China's development trend of green building and building industrialization,based on the emerging requirements of the structural engineering community,the development and proposition of novel resourcesaving high-performance steel-concrete composite structural systems with adequate safety and durability has become a kernel development trend in structural engineering.This paper provides a state of the art review of China's cutting-edge research and technologies in steel-concrete composite structures in recent years,including the building engineering,the bridge engineering and the special engineering.This paper summarizes the technical principles and applications of the long-span bi-directional composite structures,the long-span composite transfer structures,the comprehensive crack control technique based on uplift-restricted and slip-permitted (URSP)connectors,the steel plate concrete composite (SPCC)strengthen technique,and the innovative composite joints.By improving and revising traditional structure types, the comprehensive superiority of steel-concrete composite structures is well elicited.The research results also indicate that the high-performance steel-concrete composite structures have a promising popularizing prospect in the future.

Structure and Corrosion Resistance of a Composite γ-Amino Propyl Triethoxy Silane and γ-Glycidoxy Propyl Trimethoxy Silane Conversion Coating on Galvanized Steel

In an aqueous solution of the mixtures of γ-amino propyl triethoxy silane and γ-glycidoxy propyl trimethoxy silane, a composite silane conversion coating was developed on galvanized steel. FESEM （field emission scanning electron microscope）, XPS （X-ray photoelectron spectroscopy）, ATR FTIR （attenuated total reflection Flourier transform infrared spectroscopy） and SST （salt spray test） were used to characterize the obtained composite silane conversion coating and also the coating formation process was studied. The result showed that the surface of the composite silane conversion coating was complete, consecutive and compact. The coating could endure a neutral salt spray test for 72 h without corrosion. The result of salt spray test indicated that the composite silane conversion coating can provide a better corrosion inhibition than the coating which was composed of the single silane. Based on observation and analysis, it was proposed that the formation process of the silane coating on zinc should consist of three steps： the hydrolysis of the silane molecules, silane chemical adsorption and silane crosslinking condensation. The crosslinking reactions took place between ~＇-amino propyl triethoxy and ＂/-glycidoxy propyl trimethoxy silane during the forming process of the coating, and a high crosslinked density interpenetrating structure network was obtained, so the composite silane conversion coating could keep the corrosive substances from the zinc more effectively.