The arrangements of the easy magnetization axis [001] of columnar Nd2Fe14B crystals in the laser scanned layer on anisotropic sintered Nd15Fe77B8 magnets were investigated by XRD and the Bitter method. The results sho...The arrangements of the easy magnetization axis [001] of columnar Nd2Fe14B crystals in the laser scanned layer on anisotropic sintered Nd15Fe77B8 magnets were investigated by XRD and the Bitter method. The results show that the common effects of both the heat flux and the substrate magnetization orientation constrain the columnar Nd2Fe14B solidified from the laser melting pool to form the c-axis texture orientated with the same direction as that of the substrate, when the geometric relationship between the heat flux in the laser scanning layer and c-axis texture orientation of the substrate is perpendicular to each other, and if the laser scanning velocity is no less than 25 mm·min-1. The c-axes of columnar Nd2Fe14B crystals are no longer randomly distributed in the plane normal to their preferential growing direction as they are randomly done in both ingots cooled by water-cooling copper mould and directionally solidified Nd-Fe-B rods.展开更多
Power generators and chemical engineering compressors include heavy and large centrifugal impellers. To produce these impellers in high-speed machining, a 4?-axis milling machine(or a 4-axis machine plus an indexing t...Power generators and chemical engineering compressors include heavy and large centrifugal impellers. To produce these impellers in high-speed machining, a 4?-axis milling machine(or a 4-axis machine plus an indexing table) is often used in the industry, which is more rigid than a5-axis milling machine. Since impeller blades are designed with complex B-spline surfaces and impeller channels spaces vary significantly, it is more efficient to use multiple cutters as large as possible to cut a channel in sections and a blade surface in patches, instead of only using a small cutter to machine a whole blade and a channel. Unfortunately, no approach has been established to automatically calculate the largest diameters of cutters and their paths, which include the indexing table angles. To address this problem, an automated and optimization approach is proposed. Based on the structure of a 4?-axis machine, a geometric model for a cutter gouging/interfering the impeller is formulated, and an optimization model of the cutter diameter in terms of the indexing table angle is established at a cutter contact(CC) point on a blade surface. Then, the diameters of the tools,their orientations, and the indexing table angles are optimized, and each tool's paths are generated for machining its corresponding impeller section. As a test, an impeller is efficiently machined with these tools section by section; thus, this approach is valid. It can be directly used in the industry to improve efficiency of machining centrifugal impellers.展开更多
基金This work was financially supported by the Zhejiang Provincial Natural Science Fund of China (No.M503096) and by Ministry of Science and Technology (No.2004CCA04000).
文摘The arrangements of the easy magnetization axis [001] of columnar Nd2Fe14B crystals in the laser scanned layer on anisotropic sintered Nd15Fe77B8 magnets were investigated by XRD and the Bitter method. The results show that the common effects of both the heat flux and the substrate magnetization orientation constrain the columnar Nd2Fe14B solidified from the laser melting pool to form the c-axis texture orientated with the same direction as that of the substrate, when the geometric relationship between the heat flux in the laser scanning layer and c-axis texture orientation of the substrate is perpendicular to each other, and if the laser scanning velocity is no less than 25 mm·min-1. The c-axes of columnar Nd2Fe14B crystals are no longer randomly distributed in the plane normal to their preferential growing direction as they are randomly done in both ingots cooled by water-cooling copper mould and directionally solidified Nd-Fe-B rods.
基金supported by the National Natural Science Foundation of China(No.51475328)the National Science and Technology Major Project of China(No.2015ZX04001202)
文摘Power generators and chemical engineering compressors include heavy and large centrifugal impellers. To produce these impellers in high-speed machining, a 4?-axis milling machine(or a 4-axis machine plus an indexing table) is often used in the industry, which is more rigid than a5-axis milling machine. Since impeller blades are designed with complex B-spline surfaces and impeller channels spaces vary significantly, it is more efficient to use multiple cutters as large as possible to cut a channel in sections and a blade surface in patches, instead of only using a small cutter to machine a whole blade and a channel. Unfortunately, no approach has been established to automatically calculate the largest diameters of cutters and their paths, which include the indexing table angles. To address this problem, an automated and optimization approach is proposed. Based on the structure of a 4?-axis machine, a geometric model for a cutter gouging/interfering the impeller is formulated, and an optimization model of the cutter diameter in terms of the indexing table angle is established at a cutter contact(CC) point on a blade surface. Then, the diameters of the tools,their orientations, and the indexing table angles are optimized, and each tool's paths are generated for machining its corresponding impeller section. As a test, an impeller is efficiently machined with these tools section by section; thus, this approach is valid. It can be directly used in the industry to improve efficiency of machining centrifugal impellers.
