The microstructure models were integrated into finite element（FE）code,and a three-dimensional（3D）FE analysis on the entire hot forging processes of 300 M steel large components was performed to predict the distrib...The microstructure models were integrated into finite element（FE）code,and a three-dimensional（3D）FE analysis on the entire hot forging processes of 300 M steel large components was performed to predict the distributions of effective strain,temperature field and austenite grain size.The simulated results show that the finest grains distribute in the maximum effective strain region because large strain induces the occurrence of dynamic recrystallization.However,coarse macro-grains appear in the minimum effective strain region.Then,300 M steel forging test was performed to validate the results of FE simulation,and microstructure observations and quantitative analysis were implemented.The average relative difference between the calculated and experimental austenite grain size is 7.56%,implying that the present microstructure models are reasonable and can be used to analyze the hot forging processes of 300 M steel.展开更多
The ultrahigh strength 300M steel has been commonly used in the manufacture of aircraft landing gear and rotor shaft parts due to its excellent mechanical properties.Creep feed grinding is one of the essential operati...The ultrahigh strength 300M steel has been commonly used in the manufacture of aircraft landing gear and rotor shaft parts due to its excellent mechanical properties.Creep feed grinding is one of the essential operations during the whole component manufacturing processes.In this work,the feasibility of creep feed grinding of 300M steel by using the hard zirconium corundum wheel was theoretically and experimentally evaluated.A variety of responses including grinding forces,temperature fields,specific grinding energy,surface integrity and chip modes were carefully recorded.Besides,the mechanism of ground surface profile generation and the spatial frequency spectrum of the surface profile were tentatively analyzed.It was found that the wheel speed has a relative influence on the grinding forces and temperatures of which the work hardening effect dominates the material removal with lower wheel speed while the thermal softening becomes crucial as the wheel speed exceeds the critical value for the studied 300M steel.Furthermore,a scattered spatial frequency spectrum for the generated surface profile was noticed with lower wheel speed while the spectrum gathers towards the lower frequency values with higher amplitude as the wheel speed increases.The shearing chip and flowing chip dominates the main chip type,indicating the excellent abrasive sharpness during the grinding process.In general,the used zirconium corundum wheel presents feasibility for the creep feed grinding of 300M steel because of the high material removal rate,absence of surface burn,low wheel wear and higher compressive residual stresses.展开更多
The flow curves of 300M steel exhibit a transition from stress peak presence to stress peak absence as the strain rate increases. It is difficult to establish dynamic recrystallization(DRX) kinetics models suitable fo...The flow curves of 300M steel exhibit a transition from stress peak presence to stress peak absence as the strain rate increases. It is difficult to establish dynamic recrystallization(DRX) kinetics models suitable for strain rates where there are no stress peaks in the flow curves using the existing Avrami equation, and the optimal processing parameters for forging can be scarcely acquired.In this study, the high-temperature flow and DRX behavior of 300M steel are investigated by performing isothermal compression tests at temperatures between 1173–1423K with strain rates between 0.001–50 s-1. Distinct stress peaks can be found in the flow curves at low strain rates, and the average grain size decreases with the increase in the strain rate at the same temperature. The DRX mechanism is a discontinuous DRX, and the grain boundary migration plays an important role in the DRX process. In contrast, no stress peak is observed in the flow curves at high strain rates, and the average grain size no longer decreases with the strain rate increase at the same temperature. The DRX mechanism in this case is a continuous DRX. The demarcated strain rate is calculated based on the characteristics of the obtained flow curves and grain sizes. The recrystallization volume fraction model and prediction grain size model at high strain rates are established. In combination with the existing DRX kinetics models at low strain rates, the processing parameters can be optimized to produce components with excellent mechanical properties.展开更多
300 M ultra-high strength steel has been widely used in critical structural components for aviation and aerospace vehicles,owing to its high strength,excellent transverse plasticity,fracture toughness and fatigue resi...300 M ultra-high strength steel has been widely used in critical structural components for aviation and aerospace vehicles,owing to its high strength,excellent transverse plasticity,fracture toughness and fatigue resistance.Herein,low and high power selective laser melting(SLM)of 300 M steel and their microstructural evolution and mechanical properties have been reported.The results show that the optimal energy density range with the highest relative density for SLMed 300 M steel is between 60 and160 J/mm^3.Furthermore,molten pools for deposition exhibit a conduction mode with semi-elliptical shape at a lower laser power of 300~600 W but a keyhole mode with"U"shape at a higher laser power of 800~1900 W.The heterogeneous microstructure of as-built samples is cha racterized by a skin-core structure which is that tempered troostite with the coarse non-equiaxed grains in the molten pool is wrapped by tempered sorbite with the fine equiaxed grains in the heat-affected zone.The skin-core structure of SLMed 300 M steel has the characteristics of hard inside and soft outside.The average microhardness of samples varies from 385 to 341 HV when laser power increases from 300 to 1900 W.Interestingly,ultimate tensile strength(1156-1193 MPa)and yield tensile strength(1085-1145 MPa)of dense samples fabricated at diffe rent laser powers vary marginally.But,the elongation(6.8-9.1%)of SLMed 300 M steel is greatly affected by the laser power.展开更多
基金Item Sponsored by National Natural Science Foundation of China(51575446)Natural Science Basis Research Plan in Shaanxi Province of China(2016JQ5070)
文摘The microstructure models were integrated into finite element（FE）code,and a three-dimensional（3D）FE analysis on the entire hot forging processes of 300 M steel large components was performed to predict the distributions of effective strain,temperature field and austenite grain size.The simulated results show that the finest grains distribute in the maximum effective strain region because large strain induces the occurrence of dynamic recrystallization.However,coarse macro-grains appear in the minimum effective strain region.Then,300 M steel forging test was performed to validate the results of FE simulation,and microstructure observations and quantitative analysis were implemented.The average relative difference between the calculated and experimental austenite grain size is 7.56%,implying that the present microstructure models are reasonable and can be used to analyze the hot forging processes of 300 M steel.
基金supported by the National Natural Science Foundation of China(U19372708)。
文摘The ultrahigh strength 300M steel has been commonly used in the manufacture of aircraft landing gear and rotor shaft parts due to its excellent mechanical properties.Creep feed grinding is one of the essential operations during the whole component manufacturing processes.In this work,the feasibility of creep feed grinding of 300M steel by using the hard zirconium corundum wheel was theoretically and experimentally evaluated.A variety of responses including grinding forces,temperature fields,specific grinding energy,surface integrity and chip modes were carefully recorded.Besides,the mechanism of ground surface profile generation and the spatial frequency spectrum of the surface profile were tentatively analyzed.It was found that the wheel speed has a relative influence on the grinding forces and temperatures of which the work hardening effect dominates the material removal with lower wheel speed while the thermal softening becomes crucial as the wheel speed exceeds the critical value for the studied 300M steel.Furthermore,a scattered spatial frequency spectrum for the generated surface profile was noticed with lower wheel speed while the spectrum gathers towards the lower frequency values with higher amplitude as the wheel speed increases.The shearing chip and flowing chip dominates the main chip type,indicating the excellent abrasive sharpness during the grinding process.In general,the used zirconium corundum wheel presents feasibility for the creep feed grinding of 300M steel because of the high material removal rate,absence of surface burn,low wheel wear and higher compressive residual stresses.
基金supported by the National Natural Science Foundation for Distinguished Young Scholars of China(Grant No.51725504)the State Key Program of National Natural Science Foundation of China(Grant No.51435007)
文摘The flow curves of 300M steel exhibit a transition from stress peak presence to stress peak absence as the strain rate increases. It is difficult to establish dynamic recrystallization(DRX) kinetics models suitable for strain rates where there are no stress peaks in the flow curves using the existing Avrami equation, and the optimal processing parameters for forging can be scarcely acquired.In this study, the high-temperature flow and DRX behavior of 300M steel are investigated by performing isothermal compression tests at temperatures between 1173–1423K with strain rates between 0.001–50 s-1. Distinct stress peaks can be found in the flow curves at low strain rates, and the average grain size decreases with the increase in the strain rate at the same temperature. The DRX mechanism is a discontinuous DRX, and the grain boundary migration plays an important role in the DRX process. In contrast, no stress peak is observed in the flow curves at high strain rates, and the average grain size no longer decreases with the strain rate increase at the same temperature. The DRX mechanism in this case is a continuous DRX. The demarcated strain rate is calculated based on the characteristics of the obtained flow curves and grain sizes. The recrystallization volume fraction model and prediction grain size model at high strain rates are established. In combination with the existing DRX kinetics models at low strain rates, the processing parameters can be optimized to produce components with excellent mechanical properties.
基金supported by the Pre-research Fund Project of Ministry of Equipment and Development of China though no.61409230301)the Fundamental Research Funds for the Central Universities through Program no.2019kfy XMPY005 and no.2019kfy XKJC042。
文摘300 M ultra-high strength steel has been widely used in critical structural components for aviation and aerospace vehicles,owing to its high strength,excellent transverse plasticity,fracture toughness and fatigue resistance.Herein,low and high power selective laser melting(SLM)of 300 M steel and their microstructural evolution and mechanical properties have been reported.The results show that the optimal energy density range with the highest relative density for SLMed 300 M steel is between 60 and160 J/mm^3.Furthermore,molten pools for deposition exhibit a conduction mode with semi-elliptical shape at a lower laser power of 300~600 W but a keyhole mode with"U"shape at a higher laser power of 800~1900 W.The heterogeneous microstructure of as-built samples is cha racterized by a skin-core structure which is that tempered troostite with the coarse non-equiaxed grains in the molten pool is wrapped by tempered sorbite with the fine equiaxed grains in the heat-affected zone.The skin-core structure of SLMed 300 M steel has the characteristics of hard inside and soft outside.The average microhardness of samples varies from 385 to 341 HV when laser power increases from 300 to 1900 W.Interestingly,ultimate tensile strength(1156-1193 MPa)and yield tensile strength(1085-1145 MPa)of dense samples fabricated at diffe rent laser powers vary marginally.But,the elongation(6.8-9.1%)of SLMed 300 M steel is greatly affected by the laser power.
